KENT USA KTM-5VKF-E Page 1 Operation Manual Download

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KTM-5VKF-E

Manual Knee Mill

Operation Manual

www.kentusa.com

1.800.KENT.USA

Property of Kent Industrial USA

Do Not Reproduce

Summary of Contents for KTM-5VKF-E

Page 1: ...KTM 5VKF E Manual Knee Mill Operation Manual www kentusa com I 1 800 KENT USA P r o p e r t y o f K e n t I n d u s t r i a l U S A D o N o t R e p r o d u c e...

Page 2: ...ll Feed Selector Feed Reversing Knob Manual Feed Feed Control Lever Quill Feed Handle Quill Stop Micrometer Adjusting Nut Position of Ram Operating Instructions Removing Motor Changing Vari Drive Belt...

Page 3: ...M N N 0 0 0 D MIN 2 _ 5Z in rt J Jl Ml 1 603 MAX 16 1 42 _ 0 _ _ r __ __ D 57 1450 Fi 1 JrC 1 Basic Dim nsions 2 P r o p e r t y o f K e n t I n d u s t r i a l U S A D o N o t R e p r o d u c e...

Page 4: ...onal Space and weight Floor area Height Net weight Shipping weight Power 36 in 914mm 16 in 406mm S in 140mm 16 in 406mm 2 in 54 n im 2 in 57m 23 3 8 in 603mm 2 in 50mm 850 lbs 386 kg 10 in x 50 in 254...

Page 5: ...eter 3 89mm 3 89mm Spindle Feed Rate 0 0017 Rev 0 044mm 0 0017 Rev 0 044mm Spindle Feed Rate 0 0032 Rev 0 083mm 0 0032 Rev 0 083mm 0 0054 Rev 0 138mm 0 0054 Rev 0 138mm Drilling Capacity Manual I 32mm...

Page 6: ...hand move table saddle and knee to limit stop in one direction Clean and lubricate exp osed ways and then move each unit to the opposite limi t stop and similarly clean and lubricate the exposed ways...

Page 7: ...NG SLING D 4 BOLTS TIGHTEN TO 75FT LBS TORQUE BEFORE LIFTING TIGHTEN RAM LOCKING BOLTS BEFORE LIFTING MOVE TABLE AGAINST COLUMN INSTALLED GROSS WEIGHT OF MACHINE APPROX 3500 LBS FIGURE 2 LIFTING THE M...

Page 8: ...t with floor or shims after machine is leveled If this is notdone it is possible to twist the column and put a bind in the ways LEVELING MACHINE Set machine by leveling the work table lengthwise and c...

Page 9: ...N 0 w I I I I I L JJ _i r l J 40 1035 7 I I I __ L 78 1981 FIGURE 3 INSTALLATION LAYOUT 8 in in in in CX CX M N N P r o p e r t y o f K e n t I n d u s t r i a l U S A D o N o t R e p r o d u c e...

Page 10: ...ge 34 but leave longitudinal axis mount indicator as shown in Figure 4 LOCKNUTS LUBRICATION Do not operate until properly lubricated A way surfaces and lead screws Sunoco waylub 80 or equivalent B Mil...

Page 11: ...ib 63 page 24 CHIP WIPER ADJUSTMENT OF SADDLE GIB A tapered gib 1 53 page24 is u ed for adjusting the saddle bearing on the knee This forms a guide for the saddle To tighten gib remove chip wiper and...

Page 12: ...ft hand side of saddle Excessive pressure can cause slight table bind U se moderate clamping pressure as this will hold saddle sufficiently The table clamp levers are located on the front of saddle an...

Page 13: ...able from the saddle See Fig 8 REMOVING SADDLE Follow the same procedures as removing table however it is necessary to remove the entire front bracket assembly Next remove the cross feed nut bracket w...

Page 14: ...ftl EALl D BALL REARING 9 P28 oRACKE t CROSS FtED BEARING B1 ACKE f 15 1 28 moss FEED SCREW 13 P28 ADJllSTING NUT 19 P28 N FIXED NUT 21 P28 CROSS FEED SCREW Figure 8 Longitudinal and Cm Feed As cmbl H...

Page 15: ...WHEEL 16 Figure 9 DO NOT ath mpt to change spindle RPM unless the motor is running Dial speeds will only be approximate Belt wear will caus a slight variation in speeds from what is indicated on the d...

Page 16: ...ERSING KNOB 8 FEED CONTROL LEVER 9 QUILL 10 SPINDLE MOTOR SPEED CHANGE HANDWHEEL 15 HI NU HI NEUTRAL LO LEVER QUILL FEED HANDLE 14 QUILL STOP KNOB 12 QUILL LOCK INDICATOR MOUNTING ROD 11 MICROMETER AD...

Page 17: ...ed to put the head into either direct drive or backgear Rotate the spindle by hand to facilitate meshing of clutch or gears Neutral can be obtained at mid way position and is provided to permit free s...

Page 18: ...feed worm gear QUILL FEED SELECTOR 5 Fig 9 This crank is used fo select the feed rate to be used It is shifted by pulling knob out and turning from one position to another Feed rates are stamped on c...

Page 19: ...W CHECK AUTOMATIC DISENGAGEMENT IN BOTH DIRECTIONS THAT IS WITH QUILL STOP NUT 150 page 30 AGAINST THE FEED TRIP LEVER 160 page 30 FOR DOWN POSITION AND AGAINST REVERSE TRIP BALL LEVER 67 page 30 FOR...

Page 20: ...8 CAUTION THIS CLUTCH SHOULD NOT BE TAMPERED WITH IN THE FIELD OPERATING INSTRUCTIONS CAUTION DO NOT TRY TO CHANGE SPINDLE SPEED ON 2VS VARI DRIVE HEAD UNTIL MOTOR IS RUNNING THIS COULD CAUSE PARTS BR...

Page 21: ...ed registers 3800 _on the tRchometer tighten jam nut Now reposition the speed dial plate to match the tachometer reading This is dorie by loosening the Hex nut I page 34 until the spindle speed regist...

Page 22: ...remove the screws_ 9 page 36 D that fastE n the motor to the belt housing The motor should be lifteo slightly and pulled firmly away from the spindle and toward the rear of the belt housing This will...

Page 23: ...age36 and sleeves 19 page36 C Next remove the six screws 56 page36 D then holding the belt housing E to the base 63 page36 A f E 0 _Figure 11 Removing the Vari Drive Belt Remove the old belt 27 page36...

Page 24: ...below the speed dial 1 B Figure 12 Removing Timing Belt c A slight blow under the speed changer bracket 5 page 34 may be needed to separate the upper housing D from its base As the housings are being...

Page 25: ...cket Cap Screw M6 16 8Req 5K 5040 3 64 5K 5040 2 Worm Fixd Cover 2Req 65 020 00051105 Single Direction Thrust Ball Bearing 51105 2Req 5K 5042 66 013 06060045 Key 6 6 45 5K 5041 67 6199 1 Brass Plug 68...

Page 26: ...cket Cap Screw M6 16 8Req 5K 5040 3 64 5K 5040 2 Worm Fixd Cover 2Req 65 020 00051105 Single Direction Thrust Ball Bearing 51105 2Req 5K 5042 66 013 06060045 Key 6 6 45 5K 5041 67 6199 1 Brass Plug 68...

Page 27: ...ew M6 16 6Req 2036 18 2011 Bearing Retainer Ring 2Req 19 2010 Washer 2Req 20 001 M1000025 Socket Head Cap Screw M10 25 12Req 2026 21 014 05000030 Roll Pin 5 30 8Req 2027 22 3005 Gross Feed Bearing Bra...

Page 28: ...ew M6 16 6Req 2036 18 2011 Bearing Retainer Ring 2Req 19 2010 Washer 2Req 20 001 M1000025 Socket Head Cap Screw M10 25 12Req 2026 21 014 05000030 Roll Pin 5 30 8Req 2027 22 3005 Gross Feed Bearing Bra...

Page 29: ...1 8 5K 8063 1 50 001 M1000020 Socket Cap Screw M10 20 6Req 5K 8064 51 5K 7060 Hi Low Detent Plate 52 5K 7066 Hi Low Detent Plunger 53 001 M0600025 Socket Cap Screw M6 25 2Req 5K 7068 54 014 04000020 R...

Page 30: ...1 8 5K 8063 1 50 001 M1000020 Socket Cap Screw M10 20 6Req 5K 8064 51 5K 7060 Hi Low Detent Plate 52 5K 7066 Hi Low Detent Plunger 53 001 M0600025 Socket Cap Screw M6 25 2Req 5K 7068 54 014 04000020 R...

Page 31: ...rew 49 5K 6182 Pinion Shaft Hub Sleeve 50 013 05050020 Key 5 5 20 5K 6184 51 5K 6172 Quill Pinion Shaft 52 6175 Compression Spring 53 008 M0800008 Set Screw M8 8 5K 6177 54 5K 6125 Shift Sleeve 55 001...

Page 32: ...rew 49 5K 6182 Pinion Shaft Hub Sleeve 50 013 05050020 Key 5 5 20 5K 6184 51 5K 6172 Quill Pinion Shaft 52 6175 Compression Spring 53 008 M0800008 Set Screw M8 8 5K 6177 54 5K 6125 Shift Sleeve 55 001...

Page 33: ...k Sleele Guard 40 5K 6117 Quill Lock Bolt Spacer 41 5K 6242 Compression Spring 42 5K 6240N Feed Trip Plunger 43 016 P0500014 Pin 5 14 5K 6241 44 002 M0400008 Hemisphere Head Cap Screw M4 8 6Req 45 5K...

Page 34: ...k Sleele Guard 40 5K 6117 Quill Lock Bolt Spacer 41 5K 6242 Compression Spring 42 5K 6240N Feed Trip Plunger 43 016 P0500014 Pin 5 14 5K 6241 44 002 M0400008 Hemisphere Head Cap Screw M4 8 6Req 45 5K...

Page 35: ...4 5K 7071 Hi Low Pinion Block 35 001 M0500006 Socket Head Cap Screw M5 6 7064 36 001 M0400020 Socket Cap Screw M4 20 2Req 5K 7072a 37 5K 7070 Hi Low Shift Crank 38 3H 7069 Baketlite Ball Handle 39 5K...

Page 36: ...4 5K 7071 Hi Low Pinion Block 35 001 M0500006 Socket Head Cap Screw M5 6 7064 36 001 M0400020 Socket Cap Screw M4 20 2Req 5K 7072a 37 5K 7070 Hi Low Shift Crank 38 3H 7069 Baketlite Ball Handle 39 5K...

Page 37: ...Stud 2Req 36 015 E0000006 Snap Ring E6 5K 8066 37 037 00000010 Oil Cap PT1 8 2Req 7054 38 5K 8034 Spindle Pulley Hub 39 013 10080030 Key 10 8 30 5K 8051 40 5K 8063 Gear Housing 41 001 M1000020 Socket...

Page 38: ...Stud 2Req 36 015 E0000006 Snap Ring E6 5K 8066 37 037 00000010 Oil Cap PT1 8 2Req 7054 38 5K 8034 Spindle Pulley Hub 39 013 10080030 Key 10 8 30 5K 8051 40 5K 8063 Gear Housing 41 001 M1000020 Socket...

Page 39: ...p Screw M10 30 6Req 5K 8064 50 016 T0500040 Taper Pin 2Req 5K 8060 51 001 M0600030 Socket Cap Screw M6 30 2Req 5K 7068 52 5K 7071 Hi Low Pinion Block 53 001 M0500010 Socket Head Cap Screw M5 10 7064 5...

Page 40: ...p Screw M10 30 6Req 5K 8064 50 016 T0500040 Taper Pin 2Req 5K 8060 51 001 M0600030 Socket Cap Screw M6 30 2Req 5K 7068 52 5K 7071 Hi Low Pinion Block 53 001 M0500010 Socket Head Cap Screw M5 10 7064 5...

Page 41: ...E 1B20N 27 001 M0500016 Socket Head Cap Screw M5 16 2Req 28 001 M0500050 Socket Head Cap Screw M5 50 29 008 M0600010 Set Screw M6 10 30 011 M0000006 Washer M6 2Req 31 5BI 6001 5HP 5HP Inver Motor 32 T...

Page 42: ...E 1B20N 27 001 M0500016 Socket Head Cap Screw M5 16 2Req 28 001 M0500050 Socket Head Cap Screw M5 50 29 008 M0600010 Set Screw M6 10 30 011 M0000006 Washer M6 2Req 31 5BI 6001 5HP 5HP Inver Motor 32 T...

Page 43: ...Bull Gear Pinion 49 3B 7071 1 Limit Switch Bracket 50 5K 7080 Gear Shaft 51 013 06060020 Key 6 6 20 2Req 5K 7078 52 036 00000010 Grease Nipple 1 8 5K 8063 1 53 022 00000005 Limit Switch D4E 1A20N 54 5...

Page 44: ...Bull Gear Pinion 49 3B 7071 1 Limit Switch Bracket 50 5K 7080 Gear Shaft 51 013 06060020 Key 6 6 20 2Req 5K 7078 52 036 00000010 Grease Nipple 1 8 5K 8063 1 53 022 00000005 Limit Switch D4E 1A20N 54 5...

Page 45: ...ntroller CPS3 2Req 028 0000CPS3 2 7 Ratio Distributor Controller CPS4 2Req 028 0000CPS4 2 8 Ratio DistributorController CPS5 2Req 028 0000CPS5 2 9 Closure Plug PG 004 028 00PG 004 1 10 Steel Shield Tu...

Page 46: ...OPERATION MANUAL PARTS LIST P r o p e r t y o f K e n t I n d u s t r i a l U S A D o N o t R e p r o d u c e...

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