Kelly KLS6040S User Manual Download

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Kelly KLS-S Brushless Motor Controller User’s Manual

V1.5.02

Kelly KLS-S Brushless Motor

Controller User’s Manual

Devices Supported:

Rev1.5.02

Sep.2015

KLS4812S

KLS7212S

KLS6018S

KLS7230S

KLS6025S

KLS6040S

KLS6030S

KLS7240S

Summary of Contents for KLS6040S

Page 1: ...Brushless Motor Controller User s Manual V1 5 02 Kelly KLS S Brushless Motor Controller User s Manual Devices Supported Rev1 5 02 Sep 2015 KLS4812S KLS7212S KLS6018S KLS7230S KLS6025S KLS6040S KLS603...

Page 2: ...functions 3 2 2 Features 4 2 3 Specifications 5 2 4 Name Regulation 5 Chapter 3 Wiring and Installation 6 3 1 Mounting the Controller 6 3 2 Connections 11 3 3 Installation Check List 15 Chapter 4 Pro...

Page 3: ...al waveform control technology this technique based on sinusoidal wave driving technology to reduce the operation noise and 1 3 switching loss which well meets the noise reduction and efficiency requi...

Page 4: ...e based on Android OS now People can do the same things on PC software by using a standard USB to RS232 cable instead 9 Provision of a 5 volt and 12 volt output to supply various kinds of hall sensors...

Page 5: ...d rugged aviation connectors for small signal 16 Thermal protection current cut back warning and shutdown on high temperature 17 Configurable 60 degree or 120 degree hall position sensors 18 Controlle...

Page 6: ...ature Range 40 to 100 MOSFET temperature Max Battery Current Configurable 2 4 Name Regulation The name regulation of Kelly BLDC motor controllers KLS 72 30S KLS Kelly BLDC motor controller based on si...

Page 7: ...nants To ensure full rated output power the controller should be fastened to a clean flat metal surface with four screws Applying silicon grease or some other thermal conductive material to contact su...

Page 8: ...Kelly KLS S Brushless Motor Controller User s Manual V1 5 02 7 Figure 2 KLS6018S mounting holes dimensions dimensions in millimeters...

Page 9: ...Kelly KLS S Brushless Motor Controller User s Manual V1 5 02 8 Figure 3 KLS6025S mounting holes dimensions dimensions in millimeters...

Page 10: ...Kelly KLS S Brushless Motor Controller User s Manual V1 5 02 9 Figure 4 KLS6030S KLS7230S mounting holes dimensions dimensions in millimeters...

Page 11: ...Kelly KLS S Brushless Motor Controller User s Manual V1 5 02 10 Figure 5 KLS6040S KLS7240S mounting holes dimensions dimensions in millimeters...

Page 12: ...ntroller Figure 6 waterproof connector DJ7091Y 2 3 11 Pin Definition 14 REV_SW Reverse switch input Orange 6 RTN Signal return or power supply return Black 12 FWD Forward switch White 11 12V 12V Sourc...

Page 13: ...Green 16 Hall C Hall phase C Dark Blue Notes 1 All RTN pins are internally connected 2 Meter function is to copy either of hall sensors 3 Switch to 12V is active Open switch is inactive Caution Do no...

Page 14: ...hless Motor Controller User s Manual V1 5 02 13 3 2 2 Wiring of KLS S Controller 3 2 2 1 Standard wiring of KLS S controller Figure 7 KLS S controller standard wiring Battery voltage can be used for c...

Page 15: ...gure 8 Wiring of brake switch 12V 12V is provided by external source Figure 9 Wiring of brake switch 12V 12V is provided by KLS S controller on pin11 Figure 10 Wiring diagram for motor temperature sen...

Page 16: ...ehicle complete the following checkout procedure Use LED code as a reference as listed in Table 1 Caution Put the vehicle up on blocks to get the drive wheels off the ground before beginning these tes...

Page 17: ...ed First of all people need to do Identification angle function for KLS controller before running the motor The controller needs to be connected to batteries motor and throttle before Identification o...

Page 18: ...blink error code This is normal Please reset the power supply again Then everything will be fine The motor is ready to be drived by the KLS controller Range 85 or 170 nothing else 6 TPS Low Err Hall a...

Page 19: ...it is set at 100 14 Max Rev Speed The reverse speed of the percentage of maximum speed Range 20 100 By default it is set at 100 15 PWM Frequency Frequency of PWM operation Unit KHz Functional descript...

Page 20: ...5V is forward 2 4V to 0V is backward 2 4V to 2 6V is the throttle dead zone Customers can adjust the throttle dead zone in user program also Please note the common throttle will spring back to origina...

Page 21: ...Set according to the practical situation factory default is Disable 23 Cruise Control Value range Enable and Disable If enable if you hold throttle at certain position about 3 4 seconds the controller...

Page 22: ...0V for Mars 1114 1115 1302 1304 from Motenergy company Value Range 0 1023 maps 0 5V 6 Line Hall Amplitude The position signal based on Zero crossing point It is only useful when the speed sensor is a...

Page 23: ...1 250 Factory set is 1 7 BRK_SW Brk BRK_SW Braking Percent the percent of BRK_SW in max braking Range 0 50 The brake switch regen mode You have to turn on the brake switch after the throttle is releas...

Page 24: ...nnecting a load such as a contactor coil resistor or a horn across the controller s B and B terminals Remove any dirt or corrosion from the bus bar area The controller should be wiped with a moist rag...

Page 25: ...or Identification Angle operation Configuration software will be regularly updated and published on the website Please Update your Configuration Software regularly You must uninstall the older version...

Page 26: ...when temperature falls below 80 2 4 Throttle error at power up Throttle signal is higher than the preset dead zone at Power On Fault clears when throttle is released 3 1 Frequent reset May be caused b...

Page 27: ...t power on as a confidence check and then normally stays Off 1 2 means the Red flashes once and after a second pause flashes twice The pause time between multiple flash code groups is two seconds Cont...

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