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Kellfri 35-FDM240, Manual

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Table of Contents

When oil is filled into the cutterbar,

it must be in raised position

(transport mode).

Grease points

Cutterbar

FDM240: 2.0 L

Draining:

Open the drainage plug and tip the cutterbar into working mode.

Empty the oil into a suitable container.

Gearbox: 0.4 L

Refilling

Put the cutterbar in raised position

and then fill with transmission oil.

NOTE Filling plug, not level plug.

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Summary of Contents for 35-FDM240

Page 1: ...Carefully read the operating instructions before using the product Operating instructions translated from Swedish 35 FDM240 ROTARY DISC MOWERS...

Page 2: ...5 Use 6 After use 6 Maintenance and service 7 Transportation and set up 7 Recycling 7 When using machine equipment connected to tractor 8 Machines equipment connected to hydraulics 9 PTO shaft 9 Risk...

Page 3: ...tective cover over the whole cutterbar protecting both the tractor and the surroundings from stone chippings and grass spray The protective frame around the cutterbar is constructed of a single frame...

Page 4: ...CTIONS FOR EMERGENCY SITUATIONS In case of emergency call 112 Always have a mobile phone or emergency phone available when working alone A first aid kit and fire extinguisher must be kept in an easily...

Page 5: ...rry out a visual inspection of the equipment or product before use Repair or replace damaged or worn parts to reduce the risk of injury Grease moving parts and check that all nuts and bolts are tighte...

Page 6: ...arning This symbol indicates that a serious accident will occur if the directions in the operating manual are not followed The accident will lead to serious injury possibly death or serious damage Thi...

Page 7: ...e g to the design and appearance of the product without prior notice TRANSPORTATION AND SET UP Check that the work area is free from bystanders children and objects before driving off Always observe a...

Page 8: ...s 540 rpm Always adjust the rotor speed to the type of work to be carried out Never use the machine if it is unbalanced Do not try to remove jammed objects while the engine is running Ensure that the...

Page 9: ...operation in order to remove any dirt or metal chips which may have got into the hydraulic system POWER TAKE OFF SHAFT PTO SHAFT Things to remember when operating equipment with a PTO shaft The transm...

Page 10: ...spin while the power outlet has stopped The operator s awareness is of key importance for safety around rotating parts Never raise the machine while the blades are still rotating Risk of ejected obje...

Page 11: ...is visible If you are driving on a public road any load or equipment protruding in front of or behind the tractor must be marked In darkness at dusk or dawn or in weather with poor visibility the load...

Page 12: ...other part of your body into the machine while it is running DANGER Risk of entrapment in the rotating PTO shaft Ejection warning Respect the equipment s risk zone Risk zone 25 m around the machine W...

Page 13: ...vomiting Drink water in small quantities In the event of ingestion or discomfort contact the poison information service or a doctor Hand protection Wear protective gloves Eye protection Avoid contact...

Page 14: ...14 Table of Contents PARTS...

Page 15: ...washer 2 pcs 8 pcs 80 x 50 x 8 mm 38 x 25 x 24 mm 2 pcs 63 x 50 x 50 mm 2 pcs M12 24 pcs M12 lock washer 24 M16 6 pcs M18 3 pcs M24 6 pcs 3 pcs 1 pc 10 pcs M12x40 4 pcs M12x45 8 pcs M16x45 1 pc M16x5...

Page 16: ...d during parts of the assembly Tools ratchet spanner 17 and 18 socket Fixed spanner 13 17 18 and 24 80 x 50 x 8 mm M24 M24 63 x 50 x 50 mm 2 pcs A baton may need to be used to get the sleeve into plac...

Page 17: ...17 Table of Contents M12 M12x40 M12 Note Use one washer above and one below during assembly Remove the piston...

Page 18: ...18 Table of Contents M16x45 M16 M16 38 x 25 x 24 mm M24 M24 M24...

Page 19: ...of Contents M16x60 M16x50 M16 M16 Loosen the handle Assemble the bracket and screw the handle back on Repeat this step on the right hand side of the rotary disc mower Loosen the screws and assemble t...

Page 20: ...20 Table of Contents Secure with the chain Banjo bolt Sealing washer...

Page 21: ...e of Contents Pull over the tarpaulin and attach it firmly into the frame Use the strings on the underside of the tarpaulin Width setting of cutting string Min 1380 mm Max 2120 mm M12 lock washer M12...

Page 22: ...22 Table of Contents Transport locking device 1 Attach the string 2 Pull the string through the eyelet Pull the end of the string to the tractor...

Page 23: ...23 Table of Contents GREASE POINTS...

Page 24: ...during operation NOTE Check that the transport locking device has been removed before starting work Connect hydraulic hoses Raise the equipment and check its functioning Ready for use 0 13 cm Distanc...

Page 25: ...r condition and leakage Bolt fasteners whole machine especially the cutterbar Rope Positioning of hook during use of the rotary disc mower When the rotary disc mower is not to be used for an extended...

Page 26: ...Check the area to be cut and remove anything that might cause an obstruction or might damage or become trapped in the blades e g large stones pieces of wood etc In the event of a collision or if the...

Page 27: ...m the tractor Disconnect the hydraulic couplings IMPORTANT Before you disconnect the hydraulic hoses make sure there is no pressure left in the system Disconnect the PTO shaft and then the machine fro...

Page 28: ...tion Oil level refill as needed Grease points re lubricate if necessary Wear or damage to hydraulic hoses always replace damaged hydraulic hoses Normal service life of hydraulic hoses is 5 6 years it...

Page 29: ...ansport mode Grease points Cutterbar FDM240 2 0 L Draining Open the drainage plug and tip the cutterbar into working mode Empty the oil into a suitable container Gearbox 0 4 L Refilling Put the cutter...

Page 30: ...rn the tightening bolt clockwise to tighten the belt and anticlockwise to loosen the belt 3 Tighten the locking nut after adjusting the belt Interval After one hour of operation After five hours of op...

Page 31: ...n 3 point Attachment of PTO shaft Suspension pin Stabiliser Safety panel Brake block Blades Disc Drum Protective frame Transport locking device Tension spring Lifting cylinder Hydraulic oil pipe Gas v...

Page 32: ...hours of operation Lubrication Belts After one hour of operation Check and tighten the belt The belt should move 20 mm under pressure Hydraulics Before each use Check that all hoses are intact connec...

Page 33: ...33 Table of Contents MODEL FDM240 A 3050 mm B 3855 mm 35 hp 540 rpm Cat 2 4 pcs 557 kg 35 50 hp...

Page 34: ...34 Table of Contents Version 1 1...

Page 35: ...0 15 27 Cylinder pin shaft 1 28 Gasket 24x4 2 29 Cotter pin 4x40 6 30 Spring washer 12 4 31 Hex key M10x25 1 32 Tarpaulin 1 33 Belt pulley guard small 1 ITEM NO DESIGNATION QUANTITY 34 Belt pulley gua...

Page 36: ...NATION QUANTITY 67 Cylinder 1 68 Pivot adjustment rod long 1 69 Pivot adjustment rod short 1 70 Gasket 18x3 3 71 Belt 2 ITEM NO DESIGNATION QUANTITY 72 Hex key M16x45 1 73 Spring hook 1 74 Hex key M12...

Page 37: ...ng 24 13 Gearbox R35 FDM 010 Gearbox from 2023 R35 FDM 010 3 1 1 14 Hex key M12x30 4 15 Spring washer 10 9 ITEM NO DESIGNATION QUANTITY 16 Hex key M10x25 4 17 Tension adjustment 2 18 Tension plate 1 1...

Page 38: ...38 Table of Contents Version 1 1...

Page 39: ...ension wheel pulley 1 51 Bearing 3207 2R 1 52 Shaft 1 53 Washer 1 54 Decal 1 55 Pin shaft 1 ITEM NO DESIGNATION QUANTITY 1 Suspension 1 2 Upper suspension 1 3 Pin upper suspension 1 4 Clevis pin 11x45...

Page 40: ...40 Table of Contents Version 1 1...

Page 41: ...25 24 26 Drum 2 27 Connection arm 1 28 Wheel gear 27x3 5 left 3 29 Shaft upper 10 ITEM NO DESIGNATION QUANTITY 30 Hex key M10x25 40 31 Hex key M10x30 6 32 Wheel gear 27x3 5 right 3 33 Slide rail right...

Page 42: ...t off the transmission shaft to the desired length NB The shaft may not be cut more than half the tube length 3 File the edges of the tube 4 Cut off the tube of the protective device to the same lengt...

Page 43: ...43 Table of Contents ROTATION PATTERN 35 FDM240 Turning the blades is not recommended...

Page 44: ...44 Table of Contents NOTES...

Page 45: ...45 Table of Contents NOTES...

Page 46: ...46 Table of Contents NOTES...

Page 47: ...purchased from a dealer please contact the dealer in the first instance CAUSE YES 11 Transport damage 09 Product complaint 04 Wrong goods delivered 03 Wrong quantity Purchaser Customer number Address...

Page 48: ...been verified The warranty does not cover Labour costs Travel costs A machine that the purchaser himself has modified or has had modified by a third party Any additional costs arising as a result of...

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