Kellfri 35-FDM160 Manual Download Page 16 | Manualshive

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ASSEMBLY

Because of the machine's weight, the assistance of a lifting device is required during parts of the

assembly. Tools: ratchet spanner 17 and 18 + socket. Combination spanner 13, 17, 18 and 24

80 x 50 x 8 mm

63 x 50 x 50 mm

2 pcs

A baton may need to be

used to get the sleeve into

place.

The paint at the very

bottom of the pipe may also

need to be scraped off. Finally,

grease the pipe.

M24

M24

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14
15
16
17
18
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Summary of Contents for 35-FDM160

Page 1: ...Carefully read the operating instructions before using the product Operating instructions translated from Swedish 35 FDM160 ROTARY DISC MOWER ...

Page 2: ...fter use 6 Maintenance and service 7 Transportation and set up 7 Recycling 7 When using machine equipment connected to tractor 8 Machines equipment connected to hydraulics 9 PTO shaft 9 Risks and hazards associated with the use of grassland machinery 10 11 Warning decals 12 Chemicals 13 Parts 14 15 Installation 16 22 Grease points 23 Connecting the equipment 24 Operation 25 Safety during operation...

Page 3: ...cting both the tractor and the surroundings from stone chippings and grass spray The protective frame around the cutterbar is constructed of a single frame which gives stable support to the entire protective frame and protective cover The protective frame can also be folded open during maintenance The cutterbar is fitted with gliding plates at both ends The machine is equipped with a stone ejector...

Page 4: ...uipment INSTRUCTIONS FOR EMERGENCY SITUATIONS In case of emergency call 112 Always have a mobile phone or emergency phone available when working alone A first aid kit and fire extinguisher must be kept in an easily accessible location when carrying out any work maintenance or service Warning Theoriginaldesignofthemachinemustnot underanycircumstances bemodifiedwithout theapprovalofthemanufacturer U...

Page 5: ...arry out a visual inspection of the equipment or product before use Repair or replace damaged or worn parts to reduce the risk of injury Grease moving parts and check that all nuts and bolts are tightened Repair if necessary Learn and remember the correct working method Beginners must work slowly until they have learned how the machine or product works Users customers are responsible for ensuring ...

Page 6: ...Be extremely careful Warning This symbol indicates that a serious accident will occur if the directions in the operating manual are not followed The accident will lead to serious injury possibly death or serious damage This symbol indicates that an accident will occur if the directions in the manual are not followed The accident will lead to serious injury or damage This symbol indicates that an a...

Page 7: ... e g to the design and appearance of the product without prior notice TRANSPORTATION AND SET UP Check that the work area is free from bystanders children and objects before driving off Always observe additional caution during transport and moving Ensure that the equipment or product is well anchored and that available transport lashings are fitted Always position the load as low as possible All pr...

Page 8: ... 540 rpm Always adjust the rotor speed to the type of work to be carried out Never use the machine if it is unbalanced Do not try to remove jammed objects while the engine is running Ensure that the engine and the rotors have stopped before carrying out any measures on the machine Ejection warning Respect the machine s risk zone of 15 25 m Never hand over the machine to someone else until you are ...

Page 9: ... operation in order to remove any dirt or metal chips which may have got into the hydraulic system POWER TAKE OFF SHAFT PTO SHAFT Things to remember when operating equipment with a PTO shaft The transmission to the gearbox is protected both by the PTO drive shaft and by the shear bolt All guards should be correctly assembled and in good condition If the guards are in poor condition or worn out the...

Page 10: ...components have stopped rotating When the shear bolt in the protective device in the power outlet disintegrates and the rotors continue to spin while the power outlet has stopped The operator s awareness is of key importance for safety around rotating parts Never raise the machine while the blades are still rotating Risk of ejected objects Machines that cut grass eject material during operation Fo...

Page 11: ... authorities IMPORTANT Mark protruding equipment clearly with additional lights or suitable reflectors It is important that the equipment is visible If you are driving on a public road any load or equipment protruding in front of or behind the tractor must be marked In darkness at dusk or dawn or in weather with poor visibility the load must be marked with a white reflector and lantern at the fron...

Page 12: ...y other part of your body into the machine while it is running DANGER Risk of entrapment in the rotating PTO shaft Ejection warning Respect the equipment s risk zone Risk zone 25 m around the machine WARNING Risk of crushing There must be no one standing behind the tractor towing vehicle while the machine equipment is being attached or detached The machine is for individual work only Nobody is all...

Page 13: ... vomiting Drink water in small quantities In the event of ingestion or discomfort contact the poison information service or a doctor Hand protection Wear protective gloves Eye protection Avoid contact with eyes Wear approved protective goggles Body protection Suitable protective clothing Respiratory protection No protection is necessary during normal handling Greases should be stored well sealed i...

Page 14: ...14 Table of Contents PARTS ...

Page 15: ...washer 2 pcs 8 pcs 80 x 50 x 8 mm 38 x 25 x 24 mm 2 pcs 63 x 50 x 50 mm 2 pcs M12 24 pcs M12 lock washer 24 pcs M16 6 pcs M18 3 pcs M24 6 pcs 3 pcs 1 pc 10 pcs M12x40 4 pcs M12x45 8 pcs M16x45 1 pc M16x50 1 pc M16x60 1 pc M12 12 pcs M16 3 pcs ...

Page 16: ...red during parts of the assembly Tools ratchet spanner 17 and 18 socket Combination spanner 13 17 18 and 24 80 x 50 x 8 mm 63 x 50 x 50 mm 2 pcs A baton may need to be used to get the sleeve into place The paint at the very bottom of the pipe may also need to be scraped off Finally grease the pipe M24 M24 ...

Page 17: ...17 Table of Contents M12 M12x40 M12 Note Use one washer above and one below during assembly Remove the piston ...

Page 18: ...18 Table of Contents M16x45 M16 M16 38 x 25 x 24 mm M24 M24 M24 ...

Page 19: ...e of Contents M16x60 M16x50 M16 M16 Loosen the handle Assemble the bracket and screw the handle back on Repeat this step on the right hand side of the rotary disc mower Loosen the screws and assemble the cover ...

Page 20: ...20 Table of Contents Secure with the chain Banjo bolt Sealing washer ...

Page 21: ...le of Contents M12 lock washer M12 M12x45 Pull over the tarpaulin and attach it firmly into the frame Use the strings on the underside of the tarpaulin Setting width of grass to be cut Min 620 mm Max 1340 mm ...

Page 22: ...22 Table of Contents Transport locking device 1 Attach the string 2 Pull the string through the eyelet Pull the end of the string to the tractor ...

Page 23: ...23 Table of Contents GREASE POINTS ...

Page 24: ...hine during operation NOTE Check that the transport locking device has been removed before starting work Connect hydraulic hoses Raise the equipment and check its functioning Ready for use 0 13 cm Distance of installation between rotary disc mower and tractor See red arrows below Transport locking device must be fitted during transportation see illustration Horizontal position The rotor cutterbar ...

Page 25: ...ve 30 degrees Before operation check the following points The condition of the blades The drums wear or damage PTO shaft wear or damage Hydraulic hoses and hydraulic cylinder condition and leakage Bolt fasteners whole machine especially the cutterbar Rope Positioning of hook during use of the rotary disc mower When the rotary disc mower is not to be used for an extended period loosen the hook by p...

Page 26: ...d Check the area to be cut and remove anything that might cause an obstruction or might damage or become trapped in the blades e g large stones pieces of wood etc In the event of a collision or if the machine hits an obstacle Stop the machine immediately and check for damage Always check that there is nothing in the risk zone Use ear defenders during operation The scythe mower can be tipped 35 The...

Page 27: ...om the tractor Disconnect the hydraulic couplings IMPORTANT Before you disconnect the hydraulic hoses make sure there is no pressure left in the system Disconnect the PTO shaft and then the machine from the tractor ILLUSTRATION 1 ILLUSTRATION 2 TRANSPORT MODE When switching from transport mode to working mode Make sure there is no one in the risk zone May only be carried out when the tractor is st...

Page 28: ...ation Oil level refill as needed Grease points re lubricate if necessary Wear or damage to hydraulic hoses always replace damaged hydraulic hoses Normal service life of hydraulic hoses is 5 6 years it is important to replace hydraulic hoses before they wear out Replace damaged blades immediately when the damage is detected Bear in mind the assembly position of the blades left right Always check th...

Page 29: ...ransport mode Grease points Cutterbar FDM160 1 4 L Refilling Put the cutterbar in raised position and then fill with transmission oil NOTE Filling plug not level plug Draining Open the drainage plug and tip the cutterbar into working mode Empty the oil into a suitable container Gearbox 0 4 L ...

Page 30: ...FILLING CHECK BELTTENSION REGULARLY Thebeltshouldmove20mm 10mmoneachside underpressure Tightening nut Tightening bolt Locking nut Adjust belt tension 1 Loosen locking nut 2 Turn the tightening bolt clockwise to tighten the belt and anticlockwise to loosen the belt 3 Tighten the locking nut after adjusting the belt Interval After one hour of operation After five hours of operation After every 20 ho...

Page 31: ...on 3 point Attachment of PTO shaft Suspension pin Stabiliser Safety panel Brake block Blades Disc Drum Protective frame Transport locking device Tension spring Lifting cylinder Hydraulic oil pipe Gas valve Touchpad Gearbox Tarpaulin Belt guard ...

Page 32: ...0 hours of operation Lubrication Belts After one hour of operation Check and tighten the belt The belt should move 20 mm under pressure Hydraulics Before each use Check that all hoses are intact connected and leak proof The equipment After each use Wash off earth and grass with water Piston rods For extended storage piston rods should be lubricated FAULT MEASURE Rotary disc mower cuts unevenly or ...

Page 33: ...33 Table of Contents MODEL FDM160 A 2290 mm B 3095 mm 35 hp 540 rpm Cat 2 4 pcs 495 kg 35 50hp ...

Page 34: ...34 Table of Contents Version 1 1 ...

Page 35: ...R35 FDM 093 Pulley small 3 13 R35 FDM 107 Belt pulley 1 14 R35 FDM 123 Belt guard 1 15 R35 FDM 089 Belt 4 16 R35 FDM 126 Belt guard 1 17 R35 FDM 064 Hex lock nut M8 14 18 R35 FDM 144 Bolt 1 19 R35 FDM 145 Extended bolt 1 20 MTB50 002 Locking nut M10 2 21 R35 FDM 235 Spring short pin shaft 1 22 R35 FDM 146 Spring pin shaft 1 23 R35 FDM 052 Spring washer 8 10 24 R35 FDM 042 Hex key M10x20 2 25 R35 F...

Page 36: ...36 Table of Contents Version 1 1 ...

Page 37: ...y M6x12 4 44 R35 FDM 039 Hex key M8x16 2 45 R35 FDM 151 Belt shaft small 1 46 R35 FDM 168 Pressure disc for pulley 4 47 R35 FDM 046 Hex key M12x25 4 48 R35 FDM 086 Copper coupling 2 49 R35 FDM 154 Pulley for bushing 4 50 R35 FDM 020 Gasket 4 51 R35 FDM 019 Gas valve adaptor 1 52 R35 FDM 021 Gasket 1 53 R35 FDM 018 Gas valve 1 54 R35 FDM 016 Hose 1 55 R35 FDM 014 Hollow bolt 1 56 R10 HYD 012 Quick ...

Page 38: ...38 Table of Contents Version 1 1 ...

Page 39: ...M 177 Tarpaulin 1 67 R35 FDM 178 Pivot adjustment rod long 1 68 R35 FDM 179 Pivot adjustment rod short 1 69 R35 FDM 180 Gasket 18x3 3 70 R35 FDM 181 Bushing 2 71 R35 FDM 090 Belt 2 72 R35 FDM 049 Hex key M16x45 1 73 R35 FDM 182 Spring hook 1 74 R35 FDM 183 Hex key M12x20 2 75 R35 FDM 184 Safety line 1 ...

Page 40: ...65H 017 Locking nut M12 11 5 R35 FDM 047 Hex key M12x40 3 6 R35 FDM 186 Frame 1 7 R35 FDM 187 Protective frame rear 1 8 R35 FDM 156 Nylon washer 8 9 R35 FDM 048 Hex key M12x45 8 10 R35 FDM 057 Gasket 12x2 5 8 11 R35 FDM 011 Spring 24 12 R35 FDM 010 R35 FDM 010 3 Gearbox Gearbox from 2023 1 1 13 R35 FDM 079 Hex key M12x30 4 14 R35 FDM 053 Spring washer 10 9 15 R35 FDM 076 Hex key M10x25 4 ...

Page 41: ...screw 1 20 R35 FDM 009 Seal spring 1 21 R35 FDM 139 Tension wheel small 1 22 R35 FDM 172 Bearing 3205 2RS 1 23 R35 FDM 062 Gasket 10x2 5 1 24 R35 FDM 042 Hex key M10x20 1 25 R35 FDM 020 Gasket 3 26 R35 FDM 015 Extended air screw 1 27 R35 FDM 014 Hollow bolt 1 28 R35 FDM 189 Lid withairfilter 1 29 R35 FDM 190 Cutterbar 1 30 R35 FDM 191 Dust cover 1 31 R35 FDM 081 Hex key M10x20 4 Version 1 1 ...

Page 42: ...42 Table of Contents Version 1 1 ...

Page 43: ... 027 R pin Ø4 1 12 R35 FDM 057 Gasket 12x2 5 10 13 R35 RS165H 017 Locking nut M12 8 14 R35 FDM 047 Hex key M12x40 5 15 R35 FDM 159 Gasket 1 16 R35 FDM 153 Sleeve 50x63x50 2 17 R35 FDM 058 Gasket 16x3 4 18 R35 SK140 008 Locking nut M16 2 19 R35 FDM 199 Hex key M16x60 1 20 R35 FDM 050 Hex key M16x50 1 21 R35 FDM 155 Transparent tube yellow 1 22 R35 FDM 170 Plate 1 23 R35 FDM 063 Gasket 12x3 1 24 R35...

Page 44: ...44 Table of Contents Version 1 1 ...

Page 45: ...35 FDM 060 Gasket 24x4 4 39 R35 FDM 032 Cotter pin 4x40 4 40 R35 FDM 202 Rubber block 1 41 R35 FDM 062 Gasket 10x2 5 1 42 R35 FDM 045 Hex key M10x40 2 43 R35 FDM 160 Pressure plate 1 44 MTB50 002 Locking nut M10 1 45 R35 FDM 124 Socket adjustable 1 46 R35 FDM 142 Shaft adjustable 1 47 R35 FDM 012 Spring 125x28x4 5 1 48 R35 FDM 009 Spring 1 49 R35 FDM 125 Screw adjustable 1 50 R35 FDM 141 Tension w...

Page 46: ...46 Table of Contents Version 1 1 ...

Page 47: ...10 44 11 R35 FDM 077 Hex key M10x30 2 12 R35 FDM 043 Hex key M10x30 10 13 R35 FDM 194 Frame lower part 1 14 R35 FDM 056 Gasket 10x2 8 15 R35 FDM 132 Deflector right 1 16 R35 FDM 131 Deflector left 1 17 R35 FDM 104 Bolt spherical 8 18 MTB50 002 Locking nut M10 42 19 R35 FDM 042 Hex key M10x20 18 20 R35 FDM 119 Rotary disc 2 21 R35 FDM 091 Blade left 4 22 R35 FDM 092 Blade right 4 23 R35 FDM 065 Hex...

Page 48: ...48 Table of Contents Version 1 1 ...

Page 49: ...essure plate 4 41 R35 FDM 099 Cog wheel 39x3 5 right 3 42 R35 FDM 128 Slide rail left 1 43 R35 FDM 098 Cog wheel 39x3 5 left 3 44 R35 FDM 196 Panel guard upper 1 45 R35 FDM 112 Connection arm 1 46 R35 FDM 169 Protective cover 2 47 R35 FDM 083 O ring 3 mm inner diam 108 4 48 R35 RS165H 017 Locking nut M12 6 49 R60 SGH80 Circlip SGH80 6 50 R35 FDM 162 Slide plate 2 51 R35 FDM 078 Hex key M12x25 6 52...

Page 50: ...ut off the transmission shaft to the desired length NB The shaft may not be cut more than half the tube length 3 File the edges of the tube 4 Cut off the tube of the protective device to the same length as the transmission 5 Grease the transmission shaft and mount the protective device 1 2 3 4 5 ...

Page 51: ...51 Table of Contents ROTATION PATTERN 35 FDM160 Turning the blades is not recommended ...

Page 52: ...52 Table of Contents NOTES ...

Page 53: ...53 Table of Contents NOTES ...

Page 54: ...54 Table of Contents NOTES ...

Page 55: ...s purchased from a dealer please contact the dealer in the first instance CAUSE YES 11 Transport damage 09 Product complaint 04 Wrong goods delivered 03 Wrong quantity Purchaser Customer number Address Invoice number Email Daytime telephone Customer s signature Date Signature Date Dealer Invoice number When was the product supplied When was the product put into operation Was the product working on...

Page 56: ...as been verified The warranty does not cover Labour costs Travel costs Machines on which the purchaser has made or commissioned modifications Any additional costs arising as a result of damage to the machine Damage due to normal wear and tear of the machine substandard servicing the user s inexperience or use of spare parts that are not original Wear parts such as hoses seals oil and belts You are...

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