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Keith KRFII-3 Owner'S And Operator'S Manual Download Page 20

        

12 

 

 

    

DOC06179  Rev. B

OWNER / OPERATOR MANUAL

RUNNING FLOOR II

®

 DX / DXE

2.3  Floor to Wet Kit Connection Diagram

Filters

1" Return

Hose

1" Male

Quick Coupler

Internal

Baffle

Sight

Gauge

Pressure

Relief

Valve

P.T.O.

Pressure

Return

Suction

1" Female

Quick Coupler

1" Pressure

Hose

2" Suction

Hose

1" Pressure

Relief Hose

Pump

1-1/4"  Return

Hose

1" Male

Quick Coupler

1" Female

Quick Coupler

Switching

Valve

Ball

Valve

PUMP

RES

RES

CYL

CYL

FLOOR

WET KIT

PRESSURE  FLOW

RETURN  FLOW

Reservoir

Tank

PUMP

RES

RES

CYL

CYL

IMPORTANT

To ensure proper operation of your KEITH

®

 

WALKING FLOOR

®

, the

specifications and following diagram must be followed.  Failure to

comply with these instructions may void the KEITH

®

 Warranty.

46093

Summary of Contents for KRFII-3

Page 1: ...02 Fax 541 475 2169 OWNER OPERATOR MANUAL Original Instructions 2018 KEITH Manufacturing Co All Rights Reserved KEITH KEITH logo and WALKING FLOOR are registered trademarks of KEITH Manufacturing Co E...

Page 2: ...on 3 1 2 3 Danger Zones 3 1 2 4 Electric Components and Installation 4 1 2 5 Hydraulics 4 1 2 6 Controls 4 1 3 Marking of Machinery 5 1 3 1 Safety Decals 5 1 3 2 Serial Plates 9 2 0 Specifications 10...

Page 3: ...11 Manual Override of Electric Controls 29 4 0 Maintenance 31 4 1 Life Extending Conditions 31 4 2 Preventative Maintenance 31 4 2 1 Monthly Service 25 operating hours 31 4 2 2 6 Month Service 150 op...

Page 4: ...t will be needed on your tractor PleasecontactaKEITHManufacturingCo representativeorvisitourwebsitewww KeithWalkingFloor com for more specific recommendations regarding pumps filters and pressure reli...

Page 5: ...4 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The relevant technical documentation is compiled in accordance with part B of annex VII In response to a reasoned request by national authorities relevant informatio...

Page 6: ...ts and components are subject to normal wear and tear and are not warranty items Defects in electrical components caused by incorrect connection and or incorrect voltage levels The warranty is void if...

Page 7: ...KEITH North America South America facility or nearest KEITH Europe facility Please contact KEITH for additional information on proper locations Except As Expressly Set Forth Above KEITH Manufacturing...

Page 8: ...the manufacture date Name Company Name _______________________________________________________________ Address ____________________________________________________________________________ City State...

Page 9: ...th state of the art technology and the acknowledged safety regulations Nevertheless dangerous situations could arise from improper use which could endanger life and limbs of personnel and cause severe...

Page 10: ...ned workstation sound pressure levels emitted by the WALKING FLOOR modules were measured at a height of 1 6 meters from the floor surface and a distance of 1 meter from the surface of the WALKING FLOO...

Page 11: ...e fill and drain ports for the oil 1 2 Design Installation Safety 1 2 1 Kit Components 1 2 1 1 The kit consists of a drive unit flooring and miscellaneous boxed parts These modules are intended to be...

Page 12: ...ger zones are visible from the control station 1 2 6 3 An acceptable means must be provided to monitor the status and movement of the load 1 2 6 4 The floor can generate enormous horizontal force whic...

Page 13: ...5 DOC06179 Rev B OWNER OPERATOR MANUAL RUNNING FLOOR II DX DXE 1 3 Marking of Machinery 1 3 1 Safety Decals...

Page 14: ...6 DOC06179 Rev B OWNER OPERATOR MANUAL RUNNING FLOOR II DX DXE...

Page 15: ...7 DOC06179 Rev B OWNER OPERATOR MANUAL RUNNING FLOOR II DX DXE...

Page 16: ...8 DOC06179 Rev B OWNER OPERATOR MANUAL RUNNING FLOOR II DX DXE...

Page 17: ...XE 1 3 2 Serial Plates Please fill in the information from the serial plate attached to your drive system Overtime these plates become difficult to read or even locate and this information is crucial...

Page 18: ...5 5 tonnes 75 tons 68 tonnes Pump Flow Rate 5 60 gal min 19 227 liters min 5 60 gal min 19 227 liters min 5 60 gal min 19 227 liters min Recommended Pump Flow Rate 40 45 gal min 151 170 liters min 40...

Page 19: ...d after the initial 6 hours of operation then every 6 months thereafter This may vary with the operating environment Hydraulic Reservoir Sized to desired flow rate Should hold approximately 1 gallon o...

Page 20: ...ler 1 Pressure Hose 2 Suction Hose 1 Pressure Relief Hose Pump 1 1 4 Return Hose 1 Male Quick Coupler 1 Female Quick Coupler Switching Valve Ball Valve PUMP RES RES CYL CYL FLOOR WET KIT PRESSURE FLOW...

Page 21: ...ge end Stage 1 The first group of slats approximately every 3rd slat moves under the load Load does not move Stage 2 The second group of slats moves under the load Load does not move Stage 3 The final...

Page 22: ...14 DOC06179 Rev B OWNER OPERATOR MANUAL RUNNING FLOOR II DX DXE 3 2 Oil Flow Diagrams...

Page 23: ...15 DOC06179 Rev B OWNER OPERATOR MANUAL RUNNING FLOOR II DX DXE...

Page 24: ...nderneath front stiffener plate Component Location Guide RUNNING FLOOR II DX Manual Controls Left Side Restrictor Valves If Required Ball Valve Manual BV Handle On Off Control Valve Manual CV Handle U...

Page 25: ...nt of Trailer Return Pressure View From Underneath Trailer Rear of Trailer Right Side of Trailer Left Side of Trailer Cross Drives 1 2 3 1 2 3 Switching Valve Restrictor Valves Adapter Block Check Val...

Page 26: ...d View From Underneath Trailer Rear of Trailer Right Side of Trailer Left Side of Trailer Front of Trailer Return Pressure Cross Drives Control Valve Electric Switching Valve Check Valves Adapter Bloc...

Page 27: ...19 DOC06179 Rev B OWNER OPERATOR MANUAL RUNNING FLOOR II DX DXE 3 4 Drive Component Identification See RUNNING FLOOR II DX or DXE Parts Catalogs for additional details...

Page 28: ...Loose floor bolts can severely damage floor slats If any bolts were loose bolt torques will need to be checked twice as often as recommended in the Maintenance section of this manual 3 6 Pre Trip Chec...

Page 29: ...trailer floor should now be operating NOTE This ball valve controls On Off and is used as an emergency shut off CAUTION While unloading NEVER leave truck and trailer unattended WARNING Do not go under...

Page 30: ...Off PTO Pump System or WALKING FLOOR unloader with the doors of the truck or trailer closed Catastrophic failure to the trailer as well as serious injury or death may occur 3 Inspect hydraulic hoses...

Page 31: ...the area where the load is being discharged Burial loss of limb or life may occur 8 After unloading has been completed stop the floor with all slats in the forward position turn off the remote contro...

Page 32: ...ter OFF EMS engaged and or Power Key not inserted RED blinking slowly Normal continuous signal link RED blinking irregularly ID codes don t match Frequency LED OFF Normal state RED Blinking irregularl...

Page 33: ...Pump System or WALKING FLOOR unloader with the doors of the truck or trailer closed Catastrophic failure to the trailer as well as serious injury or death may occur 3 Inspect hydraulic hoses and quick...

Page 34: ...or trailer while the system is in operation nor allow anyone to stand or move through the area where the load is being discharged Burial loss of limb or life may occur 8 After loading unloading has be...

Page 35: ...ter OFF EMS engaged and or Power Key not inserted RED blinking slowly Normal continuous signal link RED blinking irregularly ID codes don t match Frequency LED OFF Normal state RED Blinking irregularl...

Page 36: ...ote control is ready for use UNLOAD Push and release the Up button on the control The floor will continue to move until the Up button is pushed again LOAD Push and hold the Down button The floor will...

Page 37: ...ump System or WALKING FLOOR unloader with the doors of the truck or trailer closed Catastrophic failure to the trailer as well as serious injury or death may occur 3 Inspect hydraulic hoses and quick...

Page 38: ...em can be left hand LH or right hand RH drive B Push the red button in 1 and turn it a half turn counter clockwise 2 Release the red button and it will pop out See image below The floor will start to...

Page 39: ...for hydraulic leaks Check the operating temperature No single component should be warmer than 140 F 60 C while the system is running Check and torque all floor bolts attaching the floor slats See Bol...

Page 40: ...rel Clamp Bolts require Loctite 243 PN 24079 3 4 in HCS 20 mm HCS 4 per cylinder 125 ft lbs 170 N m Cylinder Rod End Bolts 5 8 in HCS 16 mm HCS 8 per cylinder 135 ft lbs 183 N m Check Valve Adapter Bl...

Page 41: ...33 DOC06179 Rev B OWNER OPERATOR MANUAL RUNNING FLOOR II DX DXE 4 4 Cross Drive Wear Component Diagram...

Page 42: ...34 DOC06179 Rev B OWNER OPERATOR MANUAL RUNNING FLOOR II DX DXE 4 5 Flooring Wear Component Diagrams...

Page 43: ...e Is it set between 2800 3000 PSI 193 207 bar 9 9 Oil Is the oil reservoir full 9 9 Power Take Off Is the PTO engaged 9 9 Ball Valve Is the ball valve that engages the drive unit On Off pulled fully c...

Page 44: ...541 475 3802 Fax 541 475 2169 Email Sales KeithWalkingFloor com Canada Brantford ON Phone 519 756 9178 Email CanadaSales KeithWalkingFloor com M xico Guadalajara Jal Phone 52 333 616 5079 Email KMC_Me...

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