KEB COMBIVERT P6 Instruction Manual Download Page 46

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History of changes:

Revision

Date

Description

2011-11 First published version with material number 00P6NEB-0000

2011-12 Technical data adapted, maximum current for encoder interfaces inserted

2012-04 Notes for the seal at the heat sink inserted

2015-04 Complete revision. Changeover to documents management 20095484

Revision history

Summary of Contents for COMBIVERT P6

Page 1: ...C O M B I V E R T Instruction Manual Pitch Inverter P6 Rated Current 45A 52A P6 Translation of the original manual Document Part Version 20095484 GBR 00...

Page 2: ......

Page 3: ...ons and Weights 21 3 3 1 Mounting cutout 22 4 Hardware 23 4 1 Device overview 23 4 1 1 Terminals 24 4 1 1 1 Connecting wires to X1A and X1B 24 4 1 1 2 Connecting wires to X2A and X2B 24 4 1 1 3 Shield...

Page 4: ...Control terminal block X2B 36 4 3 6 1 Digital inputs 36 4 3 7 Encoder interfaces 37 4 3 7 1 Pin assignment encoder channel 1 X3A 37 4 3 7 2 Pin assignment encoder channel 2 X3B 38 4 3 7 3 Encoder cabl...

Page 5: ...15 Connection of a 24Vdc brake 28 Figure 16 Connection of a high voltage brake 29 Figure 17 Connection of energy storages 29 Figure 18 Connection of the internal heating 30 Figure 19 X2A pluggable ter...

Page 6: ...ing conditions 20 Table 2 Wire end ferrule and stripping length at X2A and X2B 24 Table 3 Temperature monitoring with KTY or PTC 28 Table 4 Function of the LED s LD1 LD4 32 Table 5 Measures after long...

Page 7: ...s used when noise sensitive or unrequested operation may be the consequence of non observance of the measure Info Is used when a better or simpler result can be the consequence of the measure For a sp...

Page 8: ...tended use must be done generally by the user Tests can only be done within the application by the machine manufacturer They must be repeated even if only parts of hardware software or the unit adjust...

Page 9: ...T F5 is used in machines which work under exceptional conditions or if essential functions life supporting measures or an extraordinary safety step must be fulfilled the necessary reliability and secu...

Page 10: ...y and control 24 V or 150 300 V Outout 24V 4 2A usable for customer components if no 24V brake is connected Integrated heater resistor for cold climate version and as condensation protection Braking r...

Page 11: ...heating resistors with 150 300V brake 1 without heating resistors without 150 300V brake 2 with heating resistors 400 V with150 300V brake 3 with heating resistors 400 V without150 300V brake Voltage...

Page 12: ...serve Standards The inverter or servo drive must not be started until it is determined that the installation com plies with the Machine directive note EN 60204 as well as the EMC directive The COMBIVE...

Page 13: ...touching If in case of structural measures a direct contact cannot be avoided a warning notice hot surface must be mounted at the machine 2 3 Electrical connection Danger Note capacitor discharge time...

Page 14: ...in case of interruption of the protective earth conductor shall be provided or use an additional terminal for a second protective earth conductor with the cross section as the original protective eart...

Page 15: ...nd faults or short cicuits at the output can lead to the devective of the unit Repeatedly occurring ground faults at BT HB F2 RB or RB can lead to the devective of the unit Info RCD Residual Current O...

Page 16: ...l as other metallic connections e g mounting plate installed units must be in metal to metal contact with the mounting plate over as large an area as possible Make ground connections with a surface as...

Page 17: ...Vac 400 Input voltage range Uin Vac 320 528 0 Input voltage at DC emergency power supply Vdc Uin down to 150 Max charging current of the energy storage A 5 Mains frequency Hz 47 62 Output voltage V 3...

Page 18: ...verload function OL Disconnecting time min 0 5 10 15 20 100 110 120 130 140 150 160 170 180 190 200 210 220 230 Load Figure 1 Maximum disconnecting time depending on the load at AC motors Overload fun...

Page 19: ...g time depending on the output current at DC motors Maximum output voltage The maximum output voltage depending on the output current is shown in the following char acteristic The output voltage canno...

Page 20: ...ion Gas EN60721 3 2 2C2 Solids 2S2 Ambient conditions for the storage Climate Temperature EN60721 3 1 1K4 extended to 45 C 70 C Humidity 1K3 without condensation Mechanical Vibration Railway EN61373 G...

Page 21: ...and Weights 335 197 208 310 15 102 4 5 167 36 5 ca 222 240 225 177 5 355 400 7 75 14x 7 4xM6 4xM6 Y X Z Weight kg 16 Figure 5 Dimensions and weight of the COMBIVERT P6 Info The shield clamps are not i...

Page 22: ...r a M6 screw Figure 6 Mounting cutout for COMBIVERT P6 provided by customer Attention Ensure correct material thickness The material thickness of the rear of the cabinet must be choosen in a way that...

Page 23: ...rection 11 Cover or internal fan for instal lation in Z direction 12 Shield connection rail 13 Encoder inputs X3A X3B 14 Internal fan for installation in Y direction 15 Connection for batteries ultra...

Page 24: ...50mm2 without plastic case DIN 46228 4 10mm 12mm 0 75mm2 12mm 14mm 1 00mm2 12mm 15mm 1 50mm2 without plastic case DIN 46228 1 10mm 10mm 0 14 1 5 mm2 single or fine wire without wire end ferrule 10 15...

Page 25: ...power cables an shield connection rail is available as option Commercially available shield connection clamps for rails 3x10mm can be used Die Shield connection clamps screw or spring type must match...

Page 26: ...Output for brake 150 300Vdc option BTM DC voltage measurement input PE protection functional earth 4x M6 Depth of thread 10mm Tightening torque 4 8Nm Figure 10 Terminal strip X1B 4 2 2 Mains connectio...

Page 27: ...AC motor 4 2 3 2 DC motor connection option A shunt series or compound motor can be connected An eventually required rectifier for the series winding is not included in the scope of delivery Terminal...

Page 28: ...d 4k PTC open Table 3 Temperature monitoring with KTY or PTC Info KTY or PTC cable inside the motor cable only permissible with double shielding Info Do not lay KTY or PTC cable of the motor even shie...

Page 29: ...0 Bit evaluation at PLC customer pro gram F6 F7 Fuses to protect energy storage and wires recommended They do not serve to protect the COMBI VERT P6 Functional earth Figure 17 Connection of energy sto...

Page 30: ...ng power 150W at 400V K2 Heater contactor F4 F5 Fuses 1A Type gG or miniature circuit breaker 1A characteristic B or C PE Protective earth Figure 18 Connection of the internal heating The COMBIVERT P6...

Page 31: ...ss selector switch X2A Digital outputs Relay output Pt100 inputs ext 24V supply analog inputs option X2B Digital inputs X3A Encoder feedback channel 1 e g for motor X3B Encoder feedback channel 2 e g...

Page 32: ...lable fieldbus interface other than CAN equipped on PLC program in run mode LD4 Inverter status off Inverter part defective or no program on OK 24V control voltage available flashing 1Hz Error in inve...

Page 33: ...34 33 COM Analog ground digital output each 250mA DO 7 32 31 0V Reference potential for digital outputs DO 6 30 29 0V DO 5 28 27 0V DO 4 26 25 0V DO 3 24 23 0V DO 2 22 21 0V DO 1 20 19 0V DO 0 18 17...

Page 34: ...2B 1 3 31 load currents at X3A and X3B Figure 20 External supply of the control board 4 3 5 2 Digital outputs All outputs are short circuit proof They are suitable for inductive loads without free whe...

Page 35: ...ter 4 2 3 3 4 3 5 4 Analog inputs The analog inputs are optional AI0 AI1 AI0 AI1 I Differential inputs AI 0 AI 1 Specification U I selectable 0 10V Ri 55 k 0 20 mA Ri 250 4 20 mA Ri 250 Resolu tion 11...

Page 36: ...22 21 24V DI 9 20 19 24V DI 8 18 17 24V DI 7 16 15 24V DI 6 14 13 24V DI 5 12 11 24V DI 4 10 9 24V DI 3 8 7 24V DI 2 6 5 24V DI 1 4 3 24V Control release DI 0 2 1 24V Figure 26 X2B pluggable terminal...

Page 37: ...nal high 9 COS Cosinus signal high 10 REF Exciter voltage high 11 N Input zero track 12 5 24V Voltage output parameterizable by ec15 13 COM Reference potential 14 COM Reference potential 15 N Differen...

Page 38: ...tential COM Reference potential Housing GND Shielding of the encoder cable Housing is connected internally to the inverter earth PE Figure 29 Pin assignment encoder channel 2 X3B 4 3 7 3 Encoder cable...

Page 39: ...cted internally to the inverter earth PE Figure 31 Diagnostic interface X6A SubD 9 connector female SubD 9 connector male RS 232 cable 2 8m Mat No 0058025 001D Housing PE PC P6 Figure 32 RS232 cable f...

Page 40: ...t 8001 can be restricted by parameter et09 4 3 10 Fieldbus interface X6C The unit indentification chapter 1 8 shows the fieldbus interface that is installed in COMBIVERT P6 4 3 10 1 Profibus DP Sub D...

Page 41: ...nant low 3 CAN_GND Not connected here 4 reserved Not connected here 5 CAN_SHLD Not connected here 6 GND Not connected here 7 CAN_H CAN Bus signal dominant high 8 reserved Not connected here 9 CAN_V No...

Page 42: ...Encoder Channel B Relay Output Analog Inputs reference potential X2A 3 4 Pt100 Inputs Digital In Outputs reference potential X2A 17 19 21 33 Brake 24 Vdc Power part Control part Inverter Processor PL...

Page 43: ...e digital inputs and outputs Imax 250mA Imax 250mA Imax 250mA Imax 250mA Imax 2A Load Load Load Load Digital outputs Digital inputs Internal SMPS 24 V DC Supplied from DC link Figure 36 Supply of the...

Page 44: ...power circuit Remove X2A and X2B Connect variable transformer to inverter input Increase variable transformer slowly 1 min to indicated input voltage and remain at least for the specified time Input v...

Page 45: ...not be repaired or which are not safe because of their service life are applied as electronic waste and must be disposed as hazardous waste according to the local regulations 5 7 Certification 5 7 1...

Page 46: ...ed version with material number 00P6NEB 0000 1B 2011 12 Technical data adapted maximum current for encoder interfaces inserted 1C 2012 04 Notes for the seal at the heat sink inserted 00 2015 04 Comple...

Page 47: ...47 Notes...

Page 48: ...33 1 49620101 fax 33 1 45767495 net www keb fr mail info keb fr KEB UK Ltd Morris Close Park Farm Industrial Estate GB Wellingborough NN8 6 XF fon 44 1933 402220 fax 44 1933 400724 net www keb co uk m...

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