Keating Of Chicago SERIES 2006 Manual Download Page 7

1-800-KEATING

 

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INCREDIBLE FRYING MACHINE™ - SERIES 2006

Before plugging in the fryer, confi rm the outlet is 
properly polarized and grounded. If the hot and neutral 
terminals are reversed or the outlet is not properly 
grounded, the burners may not ignite (burner on light 
will go out after 2-1/2 seconds and the ignition pro-
cesses will continue 3 times)

.

IF DISCONNECTION OF THE RESTRAINT IS NEC-
ESSARY, IT MUST BE RECONNECTED WHEN THE 
FRYER IS RETURNED TO ITS ORIGINALLY INSTALLED 
POSITION. 

GAS CONNECTION

• PIPE JOINT COMPOUNDS RESISTANT TO PROPANE 
GASES MUST BE USED. 

• BEFORE OPERATING THIS FRYER, CHECK PIPE 
JOINTS FOR LEAKS BY USING A SOAP AND WATER 
SOLUTION ONLY. DO NOT USE AN OPEN FLAME!

Connect the fryer to the main gas supply line at the 
rear of the fryer. The piping should be a minimum of 
3/4" NPT supply pipe for a single fryer at the burner 
manifold. Batteries require larger supply lines. Instal-
lation must conform to the current local codes and 
National Fuel Gas Code (U.S.) ANSI Z223. 1/NFPA 54 
(latest edition), Natural Gas Installation Code CAN/
CGA-B149.1 or Propane Installation Code CAN/CGA-
B149.2 (latest edition).

NOTE:

 If more than one gas fryer is on the same sup-

ply line, you may require a larger line. Consult your 
local gas company to assure adequate volume and 
pressure. Refer to serial plate for proper gas require-
ments for your particular model.

NOTE:

 Piping for a battery should be at least 1-1/4" 

to 1-1/2" IPS, depending on total BTU input. Consult 
your local gas supplier for appropriate battery piping 
size. 

GAS PRESSURE TAP

INSTRUCTIONS FOR USING THE GAS PRESSURE 
TAP INCLUDED ON FRYER BATTERY WITH COMMON 
MANIFOLD MANUFACTURED AFTER 8/19/10 (Part 
#060265)

The gas pressure tap is available on batteried fry-
ers with common manifold piping manufactured after 
8/19/10. Keating batteries are often equipped with a 
common manifold that supplies gas to each product 
in the battery requiring only a single service sup-
ply hook-up. A pressure tap is now provided at this 
service hook-up end. Use this tap to confi rm there is 
at least 7" WC gas pressure for natural gas and 11" 
WC gas pressure for LP (propane) gas when all battery 
gas burners are running.

1. Remove the self-sealing screw and hook-up 1/8" 
NPT hose to a pressure measuring meter.

2. Turn on the gas supply.

3. Turn on each gas product in the battery so that 
all burners are on.

4. Measure the gas supply pressure and ensure 
that it is at least 7" WC for natural gas and 11" WC 
for LP (propane) gas. (Gas pressure must NOT be 
greater than 14" WC whether burners are on or off.)

NOTE: 

When installing pressure tap, use gas-rated 

sealant on tap threads. Only use sealant on threads 
that contact the manifold pipe. Excess sealant may 
come loose and clog downstream gas valves or 
orifi ces. Clean away any pipe debris or loose sealant 
after installing gas pressure tap.

BE SURE TO REPLACE AND TIGHTEN THE SELF-
SEALING SCREW IN THE TAP. EITHER TIGHTEN 
SELF-SEALING SCREW BY HAND, OR TIGHTEN WITH 
SCREWDRIVER, BUT JUST SLIGHTLY PAST THE POINT 
OF GASKET COMPRESSION TO AVOID DAMAGING THE 
O-RING SEAL. CHECK THE TAP, AND ALL INSTALLED 
PIPING AND GAS CONNECTIONS FOR LEAKS BEFORE 
RELEASING THE BATTERY FOR CUSTOMER USE.

5

Figure 2

Main Gas 
Connection

Gas Pressure Tap

Common Rear Manifold

w/ Tap Hole

8-32 x 3/8" Screw

Self Seal O-Ring

Figure 3

Gas Pressure 
Tap

Summary of Contents for SERIES 2006

Page 1: ...is performed it is in your interest to obtain and keep all receipts Keating commercial fryers are not intended for household use As continuous product improvement occurs specifications may be changed without notice IMPORTANT THE USER S MANUAL PROVIDES SPECIFIC OPERATING INSTRUCTIONS FOR YOUR MODEL USE THE INCREDIBLE FRYING MACHINE ONLY AS INSTRUCTED IN THIS MANUAL Part 017411 IfmGas2006_2013 11 13...

Page 2: ...FACTURER S INSTRUCTIONS THIS PRODUCT COULD EXPOSE YOU TO SUBSTANCES IN FUEL OR IN FUEL COMBUSTION WHICH CAN CAUSE DEATH OR SERIOUS ILLNESS AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM THE EQUIPMENT IS TO BE INSTALLED TO COMPLY WITH THE BASIC PLUMBING CODE OF THE BUILDING OFFICIALS AND CODE ADMINISTRATORS INTERNATIONAL INC BOCA AND THE FOOD...

Page 3: ...Alterations of any kind to your equipment will void the warranty Before uncrating check equipment carefully for damage IF EQUIPMENT ARRIVES DAMAGED Keating does not assume responsibility for loss or damage incurred in transit IMPORTANT This merchandise has been thoroughly inspected and carefully packed before leaving our plant Responsibility for its safe delivery was assumed by the carrier at the ...

Page 4: ... High temperature stainless steel flue lining 100 factory testing STANDARD ACCESSORIES Keating Klenzer Sample Drain clean out rod OPTIONS Natural Gas or Propane Automatic Basket Lift Cooking Computer RATINGS 14 fryer vessel 38 lb oil capacity 18 fryer vessel 68 lb oil capacity 20 fryer vessel 100 lb oil capacity 7 W C Natural Gas or 11 W C Propane Line Gas Pressure 3 WC Natural Gas or 10 WC Propan...

Page 5: ... hot oil NEVER introduce objects or liquids into fryer while operational which are not designed or made for cooking THIS FRYER MAY NOT BE ALTERED MODIFIED OR CHANGED IN ANY WAY The State of California enacted the California Safe drinking water and Toxic Enforcement Act of 1986 Prop 65 which prohibits any person in the course of doing business from knowingly and intentionally ex posing any individu...

Page 6: ...allow the restrain ing bolt to be anchored to the cabinet back between the cabinet bottom and inner liner If disconnection of the restraint is necessary it must be reconnected when the Keating IFM is returned to its originally installed position NOTICE WHEN THIS APPLIANCE IS INSTALLED WITH CASTERS IT MUST BE INSTALLED WITH CASTERS SUPPLIED A CONNECTOR COMPLYING WITH EITHER ANSI Z21 69 OR CAN CGA 6...

Page 7: ...S FOR USING THE GAS PRESSURE TAP INCLUDED ON FRYER BATTERY WITH COMMON MANIFOLD MANUFACTURED AFTER 8 19 10 Part 060265 The gas pressure tap is available on batteried fry ers with common manifold piping manufactured after 8 19 10 Keating batteries are often equipped with a common manifold that supplies gas to each product in the battery requiring only a single service sup ply hook up A pressure tap...

Page 8: ...NE GAS SUPPLIER FOR ASSISTANCE OPERATING FILLING NOTE Before filling the fryer make certain the fryer vessel is sanitized dry and the drain valve is completely closed Refer to item 13 on page 17 or 11 on page 19 for location of drain valve NOTE We recommend that solid shortening not be used in an Incredible Frying Machine IFM as they are not equipped with a melt cycle If solid shortening is used i...

Page 9: ... SPLASHING HOT OIL FROM FRYER VESSEL NEVER LIFT BASKETS DIRECTLY OUT OF THE FRYER VESSEL WITHOUT DRAINING AS SEVERE INJURY MAY RESULT 1 Set thermostat to the desired frying temperature between 325 F 335 F 2 When the oil reaches the desired temperature burner indicating light will go off 3 Set timer s to desired cooking time and fill basket s to proper level if applicable 4 Lower filled basket s sl...

Page 10: ...URE To pause a cycle in progress press any button The relay output contacts will open the display will flash and the countdown will pause To resume the count down press any button The display will resume the normal countdown and the relay output contacts will close CANCELING A CYCLE To cancel a cycle in progress press and hold any but ton for approximately two seconds The relay output contacts wil...

Page 11: ...pump water through the filter machine 11 Spread Keating Klenzer liberally on tubes and sides of fryer vessel 12 A non abrasive scouring pad may be used to remove the now softened carbonized grease 13 Thoroughly rinse fryer vessel with potable water to remove all Klenzer 14 Prior to refilling with oil wipe the inside of the fryer vessel making sure all water and Klenzer has been removed WATER IN AN...

Page 12: ...bulb is placed properly against the heat transfer tube To quickly and accurately test for proper bulb placement a single thickness of writing paper should be pulled through between the tube and the bulb with medium resistance 1 For 14 IFM Fryers The end of thermostat bulb should touch the burner tube 1 For 18 20 IFM Fryers If the bulb is too loose the paper will slip through with little or no resi...

Page 13: ...continuity 3 If the switch does not show continuity during all ten trials replace the thermostat Disassembling the thermostat will void the ther mostat warranty 1 Set compression ring onto capillary end of bulb finger tight 1 2 from end of capillary 2 Insert new thermostat bulb through control panel back 3 Apply oil resistant flexible sealant on to compres sion fitting thread before installing fit...

Page 14: ...n as far as possible locking it into place and activating the safety switch b Reset the high limit press the red button located in the bottom of the control panel c Reset the breaker located on the bottom of the control panel check the outlet or check the breaker at the wall Timers or lights ON but fryer does not try to light a Thermostat off a Set the thermostat to desired temperature Blower ligh...

Page 15: ...ight c Reset Hi Limit after oil has cooled down below 425 F Correct problem which caused Hi Limit to activate See page 20 d Secure drain handle in place behind the bracket Burner light does not come on Check for flame at each burner If no flame is present at either burner a Spark module is faulty Check for flame at each burner If flame is present at both burners b Burner light is faulty a Replace ...

Page 16: ...d b Thermostat out of calibration a Adjust bulb position See page 10 Thermostat Bulb Positioning b Calibrate thermostat See page 10 Calibration Oil in fryer vessel smokes a Oil has begun to break down b High carbon content in oil c Dirty fryer vessel d Inferior grade of oil e Fryer is overheating a Replace oil b Filter oil completely replace if necessary c Boil out fryer See page 8 Cleaning and Bo...

Page 17: ... too many flame losses 1 Turn off unit 2 Check incoming gas 3 Spark at electrode 4 Electrode g Control hardware fault detected ORDERING PARTS Parts may be ordered by calling 1 800 KEATING or your local Keating service company You may also order on line at Keating s part store www keatingofchicago com Refer to the Keating Gas Fryer Limited Warranty for complete service and ordering information The ...

Page 18: ... 2 8 FLEXIBLE PILOT TUBING 054208 2 9 MAGNETIC REED SWITCH 053777 1 10 NIPPLE QUICK CONNECT 052572 1 RUBBER GROMMET 053445 1 11 KNOB DRAIN HANDLE 031532 2 12 GAS VALVE NAT 024030 1 LP 024988 1 13 14 DRAIN VALVE 1 REAR 016341 1 18 20 DRAIN VALVE 1 1 4 REAR 016342 1 14 ALL DRAIN VALVE PULL ROD ASSEMBLY 14 DRAIN VALVE HANDLE ROD 053650 18 20 DRAIN VALVE HANDLE ROD 059742 DRAIN VALVE ADJUSTMENT SLEEVE...

Page 19: ...S FRYER REAR DRAIN MODEL 2000 Corresponds with Parts List on Page 16 1 3 2 15 16 17 18 13 14 7 8 10 9 4 5 6 11 12 19 20 Burner Electrode Assembly See Detail on Page 27 Oil Return Piping Assembly Enlarged View FRONT VIEW SIDE VIEW Not shown See pages 21 22 for Control Panel Parts List ...

Page 20: ...1 4 S S 15 LONG 054208 1 9 ALL FLEX TUBING 3 8 S S 6 LONG 054512 2 ALL COMPRESSION 3 8 x 1 8 90 ELBOW 054426 2 ALL TAPE 1 2 x 520 TEFLON 015331 A R 10 ALL GAS VALVE NATURAL GAS 024030 1 ALL GAS VALVE LP 024988 1 11 14 DRAIN VALVE 1 FRONT 004553 1 18 20 DRAIN VALVE 1 1 4 FRONT 004554 1 12 ALL CASTER SWIVEL LOCKING 037537 2 13 ALL CASTER RIGID 037539 2 14 14 CENTER TUBE DIVIDER BAFFLE ASSEMBLY 14 MO...

Page 21: ...FRYING MACHINE SERIES 2006 19 INCREDIBLE FRYING MACHINE GAS FRYER FRONT DRAIN MODEL 2006 Corresponds with Parts List on Page 18 1 11 12 13 2 3 7 8 10 9 4 14 5 6 FRONT VIEW SIDE VIEW See pages 23 26 for Control Panel Parts List ...

Page 22: ...MIT BURNER MOUNTING BRACKET CENTER TUBE COVER PLATE CENTER TUBE DIVIDER THERMOSTAT BURNER ASSEMBLY Page 25 INSULATION FLUE BOX FLUE FRY POT with Front Drain INCREDIBLE FRYING MACHINE GAS FRYER ASSEMBLY FRONT DRAIN For reference only ...

Page 23: ...MODEL 035574 1 THERMOSTAT 18 20 MODELS 035575 1 THERMOSTAT DIAL PLATE 058037 1 THERMOSTAT KNOB BLACK 060612 1 10 CIRCUIT BREAKER 053338 1 11 RECEPTACLE SNAP IN 125 VAC 011505 1 12 6 CIRCUIT QUICK CONNECT FEMALE 028301 1 FEMALE PINS 028308 6 13 2 CIRCUIT QUICK CONNECT FEMALE 032207 1 FEMALE PINS 028308 6 14 TRANSFORMER 120V 24V 024032 1 15 4 CIRCUIT QUICK CONNECT FEMALE 032211 1 FEMALE PINS 028308 ...

Page 24: ...0612 1 10 CIRCUIT BREAKER 053338 1 11 RECEPTACLE SNAP IN 125 VAC 011505 1 12 6 CIRCUIT QUICK CONNECT FEMALE 028301 1 FEMALE PINS 028308 6 13 2 CIRCUIT QUICK CONNECT FEMALE 032207 1 FEMALE PINS 028308 6 14 TRANSFORMER 120V 24V 024032 1 15 4 CIRCUIT QUICK CONNECT FEMALE 032211 1 FEMALE PINS 028308 6 16 SNAP IN BUSHING 1 005664 3 17 TERMINAL BOARD WITH INSULATION 004153 1 18 12 CIRCUIT QUICK CONNECT ...

Page 25: ...NITION MODULE 037550 2 7 RELAY DPDT 24VAC 030844 5 8 CIRCUIT BREAKER 053338 1 9 RECEPTACLE SNAP IN 125 VAC 011505 1 10 TRANSFORMER 120V 24V 024032 1 11 SNAP IN BUSHING 1 005664 3 12 TERMINAL BOARD WITH INSULATION 004153 1 13 HIGH LIMIT Resettable 034357 1 14 STRAIN RELIEF BUSHING 000430 1 15 POWER CORD 120V 9FT 006311 1 16 RELAY 35 SECOND DELAY 24VAC 035080 1 16 SPARK IGNITION CABLES 037551 2 17 R...

Page 26: ... 1 BACK MOUNT 004341 BOTTOM MOUNT 034357 11 RELAY DPDT 24VAC 030844 2 12 TERMINAL BOARD WITH INSULATION 004153 1 13 THERMOSTAT 14 MODEL 035574 1 THERMOSTAT 18 20 MODELS 035575 1 14 THERMOSTAT DIAL PLATE 375 058037 1 15 THERMOSTAT KNOB BLACK 060612 1 16 RECEPTACLE 125V 15A SNAP IN 011505 1 17 BUSHING BLACK PLASTIC SNAP IN 7 8 000514 1 18 BUSHING BLACK PLASTIC SNAP IN 1 005664 2 19 BUSHING STRAIN RE...

Page 27: ...ACK 060612 1 THERMOSTAT DIAL PLATE 058037 1 THERMOSTAT 14 MODEL 035574 1 THERMOSTAT 18 20 MODELS 035575 1 9 SPARK IGNITION ELECTRODE LEAD 24 059303 2 10 HIGH LIMIT MANUAL RESET 1 800 KEATING 1 BACK MOUNT BOTTOM MOUNT 11 TRANSFORMER STEPDOWN 24VAC 80VA 024032 1 12 TERMINAL BOARD WITH INSULATION 004153 1 13 SPARK IGNITION MODULE IFM 24VAC 060826 1 14 RELAY DPDT 24VAC 030844 1 15 CIRCUIT BREAKER 3 AM...

Page 28: ...RMOSTAT 035575 2 THERMOSTAT DIAL PLATE 250 375 F 058037 1 THERMOSTAT KNOB BLACK 060612 1 8 SPARK IGNITION MODULE IFM 24VAC 037550 2 9 TRANSFORMER STEPDOWN 24VAC 80VA 024032 1 10 CIRCUIT BREAKER 3 AMP 1 POLE 250V 053338 1 11 HIGH LIMIT MANUAL RESET 034357 1 12 RELAY DPDT 24VAC 030844 3 13 RELAY 35 SECONDS 058684 1 14 TERMINAL BOARD WITH INSULATION 004153 1 15 BUSHING BLACK PLASTIC SNAP IN 1 005664 ...

Page 29: ...AL GAS 052562 1 LP 052908 1 3 ALL OBSERVATION WINDOW ASSEMBLY LENS 016101 1 COVER 015905 1 4 ALL BURNER OUTER PLATE ELBOW ASSEMBLY LEFT OR RIGHT SIDE 022158 1 5 ALL BURNER TO PLATE SEALING GASKET 016505 1 6 ALL BURNER TO TUBE SEALING GASKET 016504 2 2 1 5 6 3 90 ORIFICE HOLDER BURNER ORIFICE 4 IFM BURNER ASSEMBLY Right side shown 0 125 1 000 0 015 Critical Dimensions for Proper Spark Ignitor Gap 1...

Page 30: ...L S S 054522 1 14 CONNECTOR 2 CIRCUIT PLUG 032208 1 CONNECTOR CONTACT PIN MALE 028309 2 15 PIN BASKET LIFT NON ROTATIONAL 054760 1 This circuit breaker can be found under the control panel on newer units BASKET LIFT POWER SUPPLY BOX BASKET LIFT ASSEMBLY not shown to scale Bottom View Top View 8 7 1 4 6 5 Top View Side View 2 3 Basket Lift Power Supply Box Basket Lift Assembly Housing 10 9 15 14 12...

Page 31: ...roperly secured Tug test all crimp on connectors in the same fashion 3 8 SINGLE BASKET LIFT POWER SUPPLY BOX SEE TRANSFORMER CONNECTION CHART RECTIFIER AR NOTE A separate wiring diagram has been included with this manual and should be saved for troubleshooting and maintaining the fryer The wiring diagrams in this section cover standard fryers which may or may not match the diagram sent with the fr...

Page 32: ... keatingofchicago com 30 14 IFM 120V CONNECTION DIAGRAM NO TIMERS FRONT DRAIN MODEL 2000 Control Panel Insert Control Panel Back ...

Page 33: ...1 800 KEATING INCREDIBLE FRYING MACHINE SERIES 2006 31 IFM 120V CONNECTION DIAGRAM TIMERS FRONT DRAIN WITH LIGHTED ROCKER SWITCH MODEL 2000 Control Panel Insert Control Panel Back ...

Page 34: ... keatingofchicago com 32 14 IFM MODEL 2006 FRONT DRAIN WITHOUT LIGHTED ROCKER SWITCH ...

Page 35: ...1 800 KEATING INCREDIBLE FRYING MACHINE SERIES 2006 33 14 IFM MODEL 2006 WITH SAFE AND EASY FILTER ...

Page 36: ... keatingofchicago com 34 14 IFM MODEL 2006 CPU BASKET LIFT FRONT DRAIN ...

Page 37: ...1 800 KEATING INCREDIBLE FRYING MACHINE SERIES 2006 35 18 20 IFM MODEL 2006 FRONT DRAIN WITH LIGHTED ROCKER SWITCH ...

Page 38: ... keatingofchicago com 36 18 20 IFM MODEL 2007 FRONT DRAIN WITHOUT LIGHTED ROCKER SWITCH ...

Page 39: ...1 800 KEATING INCREDIBLE FRYING MACHINE SERIES 2006 37 18 20 IFM MODEL 2007 WITH SAFE AND EASY FILTER WITHOUT LIGHTED ROCKER SWITCH ...

Page 40: ... keatingofchicago com 38 BOB EVANS IFM 120V CONNECTION DIAGRAM NO TIMERS REAR DRAIN MODEL 2006 WITH TOGGLE SWITCHES Effective 5 2006 ...

Page 41: ...1 800 KEATING INCREDIBLE FRYING MACHINE SERIES 2006 39 IFM 120V CONNECTION DIAGRAM TIMERS FRONT DRAIN MODEL 2006 WITH TOGGLE SWITCHES Effective 5 2006 ...

Page 42: ......

Page 43: ...RRANTY CARD ON OUR WEBSITE FOR YOUR CONVENIENCE COMPANY ADDRESS CITY STATE ZIP CODE DEALER NAME DATE OF PURCHASE INVOICE SERIAL MODEL I HAVE READ THE INSTALLATION AND OPERATING INSTRUCTIONS SIGNED DATE Have your serial and model number available when ordering parts As continuous product improvement occurs specifications may be changed without notice KEATING LIMITED WARRANTY CARD FRYER GRIDDLE CUST...

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