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L

IMITED

W

ARRANTY

Keating Of Chicago, Inc. ("Keating”) warrants to the original purchaser

. ("Customer"), all new Keating Fryers, Filter Systems, 

Griddles, Keep Krisp

®

, Custom Pasta Systems, T

op-Side™ Cookers, Computer T

imers, Fryer &

Pasta V

essels, and Keating replacement parts ("pro

ducts") installed after June 1, 1994 to be free to defects in material or wor

kmanship, subject to the following terms and conditions.

L

ENGTH

O

F

W

ARRANTY

All pro

ducts other than Fryer & Pasta V

essels and replacement parts shall be warranted for a perio

d of one year from the date o

f original equipment installation. Keating replacement parts are warranted for a perio

d of ninety

days from the date of installation. Fryer & Pasta V

essels are warranted as described below

.

F

R

YER

& P

AST

A

V

ESSEL

W

ARRANTY

Fryers purchased after June 1, 1994 carry a prorated vessel warranty on defects in materials or workmanship to the Customer bas

ed on the following scale:

T

ime from Installation Date

Fryer V

essel W

arranty Credit

13-60 months

100%

61-72 months

80%

73-84 months

60%

85-96 months

40%

97-108 months

20%

109-120 months

10%

The credit for the defective fryer & pasta vessel shall be applied against the cost of the replacement vessel, utilizing Keatin

g's then current price, upon return of the vessel to Keating, (Freight to be paid by Keating within

the first 2 months only), only during the first 60 months as described above, subject to the limitations described below

.

L

IMIT

A

TIONS

O

F

L

IABILITY

In the event of warranty claim or otherwise, the sole obligation of Keating shall be the repair and/or replacement at the optio

n of Keating of the pro

duct or component or part thereof. Such repair or replacement shall be

at the expense of Keating except that the Customer shall pay the following expenses: all freight and labor expense for Keating 

replacement parts for all other pro

ducts, mileage exceeding 50 miles or travel more than one

hour

, labor costs of more than one person, overtime rates, truck charges, difference between ground and other mo

de of transport

ation, and holiday charges. Any repair or replacement under this Limited W

arranty does not

constitute an extension of the original warranty for any perio

d for the pro

duct or for any component or part thereof. Parts to 

be replaced under this Limited W

arranty will be repaired at the option of Keating with new or

functionally operative parts. Keep Krisps and Computer T

imers must be returned to Keating for warranty repair or replacement. F

ield repairs of those items are not authorized.

THE LIABILITY OF KEA

TING ON ANY CLAIM OF ANY KIND, INCLUDING CLAIMS BASED ON W

ARRANTY

, EXPRESSED O

R

 IMPLIED, CONTRACT

, NEGLIGEN

CE, STRICT LIABILITY O

R

 ANY

OTHER THEO

RIES SHALL BE SOLEL

Y AND EXCLUSIVEL

Y THE REP

AIR O

R

 REPLACEMENT OF THE PRODUCT AS ST

A

TED HEREIN, AND SUCH LIABILITY SH

ALL NOT INCLUDE, AND CUSTOMER

SPECIFICALL

Y RENOUNCES ANY RIGHTS TO RECO

VER, SPECIAL, INCIDENT

AL, CONSEQUENTIAL O

R

 OTHER INJURIES TO PERSONS O

R

 DAMAGE TO PROP

ER

TY

, LOSS OF PROFITS O

R

ANTICIP

A

TED PROFITS, O

R

 LOSS OF USE OF THE PRODUCT

.

If any oral statements have been made regarding the Keating pro

ducts, such statements do not constitute warranties and are not 

part of the contract sale. This Limited W

arranty constitutes the complete, final and exclusive

statement with regard to warranties.

THIS LIMITED W

ARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER W

ARRANTIES WHETHER WRITTEN, O

R

AL, ST

A

TUTO

R

Y

 O

R

 IMPLIED, INCLUDIN

G BUT NOT LIMITED TO ANY

W

ARRANTY OF MERCHANT

ABILITY O

R

 FITNESS FO

R P

A

R

TICULAR PURPOSE O

R

 W

ARRANTY AGAINST LA

TENT DEFECTS.

E

XCLUSIONS

The warranties provided by Keating of Chicago, Inc. do not apply in the following instances:

1.

Defects arising out of or resulting from improper installation or maintenance, abuse, misuse, mo

dification or alteration by u

nauthorized service personnel, or any other condition not attributable to a defect in material or 

workmanship. Proper installation and maintenance are the responsibility of the installer and Customer

, respectively

. Proper ins

tallation and maintenance procedures are prescribed by the Keating Service Manual.

2.

In the event that the pro

duct was damaged after leaving the factory due to floo

d, fire, other acts of Go

d or accident, damage

 during shipment should be reported to the carrier and is not the responsibility of Keating.

3.

In the event the serial number or rating plate has been removed from the pro

duct or altered.

4.

On parts which would normally be worn or replaced under normal conditions, including but not limited to electric bulbs, fuses

, interior and exterior finishes, gaskets and radiants.

5.

W

ith regard to adjustments and calibrations such as leveling, tightening of fasteners or plumbing connections, improper gas p

ressure or improper electrical supply

, the checking of and changes in adjustment and 

calibrations are the responsibility of the installer

. Proper installation procedures are prescribed by the Keating Service Manu

al.

6.

In the event of unauthorized repairs or alterations to the Keating pro

duct.

7.

W

ith the use of so

dium chloride in pasta vessels or harsh chemicals in fryer or pasta vessels.

O

THER

T

ERMS

AND

C

ONDITIONS

The Customer must provide proof of purchase from Keating.

This Limited W

arranty is valid in the 50 United States, its territories, and Canada, and is void elsewhere.

Keating pro

ducts are sold for commercial use only

. If any Keating pro

duct is sold as a component of another pro

duct or used as 

a consumer pro

duct, such Keating pro

duct is sold As Is without any warranty

.

If any provision of this Limited W

arranty is held to be unenforceable under the law of any jurisdiction, such provision shall b

e inapplicable in such jurisdiction, and the remainder of the warranty shall remain unaffected.

Further in such event, the maximum exclusion or limitation allowable under applicable law shall be deemed substituted for the u

nenforceable provision.

This Limited W

arranty shall be governed by and construed in accordance with the laws of the State of Illinois.

T

O

S

ECURE

W

ARRANTY

S

ER

VICE

All repair services under this Limited W

arranty must be authorized by Keating or performed at Keating. Authorization may be obt

ained by calling 1-800-KEA

TING within the Continental United States, Alaska, Hawaii,

Puerto Rico and Canada during normal business hours (7:00 a.m. through 6:00 p.m. Central T

ime, Monday through Friday). When cal

ling, please have the following information available: (1) name, address and 

telephone number of the Customer; (2) location of pro

duct, if different; (3) name, mo

del number and serial number of the pro

duc

t; (4) installation date; and (5) description of defect. Keating will then issue a service

authorization work order number to one of its approved independent servicing organizations, or request the pro

duct or part be s

hipped to Keating for repair or replacement, as appropriate. Any defective part subject to a

claim under this Limited W

arranty must be shipped freight prepaid to Keating for testing and examination. Keating's decision as

 to the cause and nature of any defect under this Limited W

arranty shall be final.

K

EA

TING

K

EA

TING

OF

C

HICAGO

, I

NC

., 1-800-KEA

TING  

WWW

.

KEA

TINGOFCHICAGO

.

COM

REFILE/warranty 8/07

W

ARRANTY

Summary of Contents for Gas Custom Pasta System

Page 1: ...CUSTOM PASTA SYSTEM GAS SERVICE MANUAL KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1 800 KEATING www keatingofchicago com Gas Pasta 0107 9 07 ...

Page 2: ...e right to change specifications at any time NOTICE NOTICE IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE NOTICE IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE...

Page 3: ... 6 SECTION III OPERATING THE PASTA SYSTEM Filling 6 Lighting 6 Indicating Lights 7 Cooking 7 Shutdown 7 Draining 7 8 Cleaning 8 Electronic Timers 8 9 SECTION IV MAINTENANCE Warranty Repairs 9 Preventive Maintenance 9 Calibration 10 Water Auto Fill System 10 11 SECTION V SERVICE DIAGNOSIS General 11 Water Fill and Safety Shut Off Circuit Board and Sensor Check 11 Trouble Shooting Chart 12 13 SECTIO...

Page 4: ...s pressed and raises the baskets when the cooking cycle is complete Split baskets are required for these models SAFETY PRECAUTIONS THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED KEATING PASTA SYSTEMS ARE NOT INTENDED FOR USE WITH COOKING OIL This service manual should be retained in a safe place for future reference The installation of...

Page 5: ...rations that would pose a significant risk to the consumer when the equipment is installed operated and maintained as follows Installed in accordance with all local codes or in the absence of local codes with the current National Fuel Gas Code A223 1 NFPA54 Natural Gas Installation CAN CGA B149 1 or Propane Installation Code CAN CGA B149 2 Installed under a properly designed operating exhaust hood...

Page 6: ...than 6 from any combustible material When placed under an exhaust hood with a fire retardant system it must comply with ANSI UL 507 Latest Edition and ANSI NFPA 96 Latest Edition No frame or restriction can be constructed around the lower part of the pasta cooker that would restrict ventilation or air movement into the pasta cooker You must insure adequate air supply to the pasta cooker ALL connec...

Page 7: ...T BE USED BEFORE OPERATING THIS PASTA SYSTEM CHECK PIPE JOINTS FOR LEAKS BY USING A SOAP AND WATER SOLUTION OR SNIFFER ONLY DO NOT USE AN OPEN FLAME Figure 2 3 Main Gas and Water Supply Connection FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance You will post in a prominent location instructions to be followed in the ...

Page 8: ...ecessary if your Pasta System has an optional spark ignitor NOTE It is estimated that half of all service calls made on Keating Pasta Gas Systems result from an inadequate gas supply During installation have a gas company representative make certain that the Pasta System is receiving adequate gas pressure and volume PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR AND PRECAUTIONS SHOULD BE TAKEN TO ASSURE...

Page 9: ...e hose must be used to avoid leaking when the Pasta System is moved for cleaning If during operation the boil is killed when water automatically enters the Pasta System turn the water pressure down until water is added without killing the boil The drain terminates within inches of the floor and is designed for the standard dump to drain opening In most cases the health department will not allow a ...

Page 10: ...NNEL WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES USE ONLY KEATING APPROVED BASKETS IN YOUR PASTA SYSTEM NEVER OVERFILL BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR PASTA SYSTEM VESSEL CARE SHOULD BE TAKEN WHEN LOWERING BASKETS INTO PASTA SYSTEM TO PREVENT SPLASHING HOT WATER FROM PASTA SYSTEM VESSEL NEVER LIFT BASKETS DIRECTLY OUT OF THE PASTA SYSTEM VESSEL WITHOUT DRAINING AS SEV...

Page 11: ...BOIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES 5 Turn Pasta System on and bring water and a gentle boil 6 Once boil has been reached turn Pasta System off 7 Dissolve 3 cups of vinegar for every five gallons of water and let soak for one hour If there is a large build up of scale allow Pasta Syst...

Page 12: ...the set button for approximately two seconds The display will show SEt Press the button for the channel to be programmed The display will show the current setting for that channel Use the up or down button to increment or decrement the setting When the setting is correct press and hold the set button again for approximately two seconds The display will show StO for approximately two seconds and th...

Page 13: ...ostat center bulb is recommended 4 If calibration of thermostat is found to be less than 15 F 9 44 C off simply loosen three dial plate retaining screws rotate dial plate to match thermometer reading and tighten screws If the thermostat is more than 15 F 9 44 C off then a qualified service company must be contacted to have the Pasta System properly calibrated Figure 4 2 Thermostat calibration B Th...

Page 14: ...n areas with hard water in installations with softened water due to the salt in the water or when oil or salt is placed in the water for cooking The brush must be checked on a regular basis and replaced whenever it starts to wear Replacement brushes can be ordered under part number 009297 Do not store the sensor brush in the sensor tube as it could contact the sensors which could allow the water l...

Page 15: ...Dirty runner pilot tube or pilot c Low pilot flame height d Flame switch is faulty e Momentary switch is faulty f Exhaust problems or drafts in kitchen g Delayed ignition a Verify if size of incoming gas line to Custom Pasta System and manifold gas pressure is adequate b Turn Custom pasta System and manual gas valve orifice s off Clean orifice s and pilot tube c Verify if size of incoming gas line...

Page 16: ... System to proper level b Check low water safety shut off system Custom Pasta System vessel boiling over or excessive starch overflow a Product overloaded in Custom Pasta System vessel b Excessive amounts of starch causing foam a Follow recommended cooking production figures in determining proper size of loads b Replace water then clean sensors and vessel Basket Lift mechanism won t operate a Conn...

Page 17: ...eplace flame switch Part 004311 Timers counting down in the wrong mode Not minutes and seconds a Reset the timer see instructions on page 9 Water leaking in the rear of the Custom Pasta System a Replace fill hose Part 033495 Sold per foot Burners won t come on gas runner bar may be lit a Verify operating instructions in this manual See page 9 b Clean the sensors with brush and vinegar c Adjust sen...

Page 18: ...connect wires from the board 3 Unscrew mounting screws There are three of them per board 4 Replace the board 5 Reconnect the wires 6 Adjust sensitivity 7 Close the box 8 Seal the box using silicone and filling all openings and gaps if the box is made out of aluminized material Rubber sealed box does not need to be sealed ...

Page 19: ...e tubes for optimum heat distribution On constant pilot models the pilot light will be between 3 8 to 1 2 high and will use about 180 BTU s of gas per hour ITEM DESCRIPTION QUANTITY PART NUMBER 1 THERMOSTAT 2 031466 2 DIGITAL TIMER S 2 056921 3 TOGGLE SWITCH 1 004501 4 INDICATING LIGHT AMBER PILOT ON 1 031624 5 INDICATING LIGHT GREEN SECONDARY BURNER ON 1 009375 6 INDICATING LIGHT BLUE AUTOMATIC F...

Page 20: ...NG LIGHT GREEN SECONDARY BURNER ON 1 009375 5 UNUSED 3 6 DIGITAL TIMER S 2 056921 7 THERMOSTAT 2 031466 8 DIAL PLATE 2 034975 9 THERMOSTAT KNOB 2 004163 10 FLAME SWITCH NOT SHOWN 1 037406 11 LOW WATER SAFETY CONTROL A BOARD NOT SHOWN 1 001167 12 AUTOMATIC WATER FILL CONTROL B BOARD NOT SHOWN 1 001166 MANUAL FILL CUSTOM PASTA SYSTEM CONTROL PANEL WITH DIGITAL TIMERS ...

Page 21: ... 10 RUNNER PILOT ORIFICE HOLDER STRAIGHT 004142 1 1 2 11 RUNNER PILOT 90 ELBOW 1 4 1 8 015746 1 2 2 2 12 RUNNER PILOT 90 ORIFICE HOLDER CM 005742 1 13 RUNNER PILOT SOLENOID ADAPTER 005743 2 1 1 1 RUNNER PILOT SOLENOID ADAPTER CM 005743 1 14 RUNNER PILOT SOLENOID ADAPTER 005744 1 1 1 15 BURNER ORIFICE CALL 1 800 KEATING 3 4 4 5 16 DOOR CATCH ROLLER STYLE ALL 004540 1 1 1 1 17 DRIP CUP INSIDE DOOR N...

Page 22: ... 016346 1 1 1 29 HI LIMIT CONTROL W RESET ALL 034357 1 1 1 1 30 THERMOSTAT ALL SEE PAGE 18 31 SECONDARY THERMOSTAT ALL SEE PAGE 18 32 BASKET HANGER MOUNTING BLOCK ALL LEFT 004539 1 1 1 1 CENTER 003813 1 1 1 RIGHT 004538 1 1 1 1 33 BASKET HANGER RODS Old Style ALL SEE BELOW 2 2 2 2 34 BASKET HANGER New Style ALL SEE BELOW 1 1 1 1 BOLT1 4 20 1 2 SHOULDERW FLATS NewStyle ALL 016782 1 1 1 1 ITEM DESCR...

Page 23: ...20 PASTA SYSTEM WIRING DIAGRAM ...

Page 24: ...21 GAS PASTA SYSTEM WITH BASKET LIFT WIRING DIAGRAM ...

Page 25: ...R PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS E XCLUSIONS The warranties provided by Keating of Chicago Inc do not apply in the following instances 1 Defects arising out of or resulting from improper installation or maintenance abuse misuse modification or alteration by unauthorized service personnel or any other condition not attributable to a defect in material or workmanship Proper in...

Page 26: ...______ SERIAL NUMBER ______________________________ FRYER FILTER SYSTEM GRIDDLE REMARKS ____________________________________ TOP SIDE COOKER HOT PLATE PASTA PLUS I HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS SIGNED ________________________________________________________________________ DATE ____________________ Serving Those Who Serve The Very Best SERVICE INFORMATION If you have a serv...

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