Keating Of Chicago Gas Custom Pasta System Service Manual Download Page 21

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GAS PASTA SYSTEM ASSEMBLY I

ITEM

DESCRIPTION

MODELS

PART#

GAS VALVE, 120V

ALL

NATURAL GAS

004269

008123

RUNNER PILOT TUBE

SEE BELOW

CONSTANT PILOT ASSEMBLY

ALL (1.8"X28")

004259

CONSTANT PILOT VALVE

ALL

004266

RUNNER PILOT GAS COCK

STRAIGHT (W/005743)

ALL

015408

90°

ALL

004573

RUNNER PILOT AIR SHUTTER

NIPPLE W/NUT

015747

CLIP

004090

RUNNER PILOT ORIFICE

CALL 1-800-KEATING

RUNNER PILOT TEE

ORIFICE HOLDER

004197

(not shown)

IN TUBING

006474

RUNNER PILOT ORIFICE HOLDER

STRAIGHT

004142

RUNNER PILOT 90° ELBOW

(1/4" - 1/8")

015746

RUNNER PILOT 90° ORIFICE HOLDER

005742

RUNNER PILOT SOLENOID ADAPTER

005743

RUNNER PILOT SOLENOID ADAPTER

005743

RUNNER PILOT SOLENOID ADAPTER

005744

BURNER ORIFICE

CALL 1-800-KEATING

DOOR CATCH, ROLLER STYLE

ALL

004540

DRIP CUP (INSIDE DOOR)

NO LONGER AVAILABLE

MAIN SUPPLY GAS COCK

3/4", MANUAL

019515

WATER FILL SOLENOID

ALL

008133

HOSE CLAMP

ALL

004167

WATER FILL HOSE

ALL

037390

SOLD PER FOOT

ITEM

DESCRIPTION

MODELS

RUNNER PILOT TUBE

017213

CONSTANT PILOT

004241

004243

004246

004579

SPARK IGNITION

005608

052507

030153

037623

Summary of Contents for Gas Custom Pasta System

Page 1: ...CUSTOM PASTA SYSTEM GAS SERVICE MANUAL KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1 800 KEATING www keatingofchicago com Gas Pasta 0107 9 07 ...

Page 2: ...e right to change specifications at any time NOTICE NOTICE IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE NOTICE IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE...

Page 3: ... 6 SECTION III OPERATING THE PASTA SYSTEM Filling 6 Lighting 6 Indicating Lights 7 Cooking 7 Shutdown 7 Draining 7 8 Cleaning 8 Electronic Timers 8 9 SECTION IV MAINTENANCE Warranty Repairs 9 Preventive Maintenance 9 Calibration 10 Water Auto Fill System 10 11 SECTION V SERVICE DIAGNOSIS General 11 Water Fill and Safety Shut Off Circuit Board and Sensor Check 11 Trouble Shooting Chart 12 13 SECTIO...

Page 4: ...s pressed and raises the baskets when the cooking cycle is complete Split baskets are required for these models SAFETY PRECAUTIONS THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED KEATING PASTA SYSTEMS ARE NOT INTENDED FOR USE WITH COOKING OIL This service manual should be retained in a safe place for future reference The installation of...

Page 5: ...rations that would pose a significant risk to the consumer when the equipment is installed operated and maintained as follows Installed in accordance with all local codes or in the absence of local codes with the current National Fuel Gas Code A223 1 NFPA54 Natural Gas Installation CAN CGA B149 1 or Propane Installation Code CAN CGA B149 2 Installed under a properly designed operating exhaust hood...

Page 6: ...than 6 from any combustible material When placed under an exhaust hood with a fire retardant system it must comply with ANSI UL 507 Latest Edition and ANSI NFPA 96 Latest Edition No frame or restriction can be constructed around the lower part of the pasta cooker that would restrict ventilation or air movement into the pasta cooker You must insure adequate air supply to the pasta cooker ALL connec...

Page 7: ...T BE USED BEFORE OPERATING THIS PASTA SYSTEM CHECK PIPE JOINTS FOR LEAKS BY USING A SOAP AND WATER SOLUTION OR SNIFFER ONLY DO NOT USE AN OPEN FLAME Figure 2 3 Main Gas and Water Supply Connection FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance You will post in a prominent location instructions to be followed in the ...

Page 8: ...ecessary if your Pasta System has an optional spark ignitor NOTE It is estimated that half of all service calls made on Keating Pasta Gas Systems result from an inadequate gas supply During installation have a gas company representative make certain that the Pasta System is receiving adequate gas pressure and volume PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR AND PRECAUTIONS SHOULD BE TAKEN TO ASSURE...

Page 9: ...e hose must be used to avoid leaking when the Pasta System is moved for cleaning If during operation the boil is killed when water automatically enters the Pasta System turn the water pressure down until water is added without killing the boil The drain terminates within inches of the floor and is designed for the standard dump to drain opening In most cases the health department will not allow a ...

Page 10: ...NNEL WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES USE ONLY KEATING APPROVED BASKETS IN YOUR PASTA SYSTEM NEVER OVERFILL BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR PASTA SYSTEM VESSEL CARE SHOULD BE TAKEN WHEN LOWERING BASKETS INTO PASTA SYSTEM TO PREVENT SPLASHING HOT WATER FROM PASTA SYSTEM VESSEL NEVER LIFT BASKETS DIRECTLY OUT OF THE PASTA SYSTEM VESSEL WITHOUT DRAINING AS SEV...

Page 11: ...BOIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES 5 Turn Pasta System on and bring water and a gentle boil 6 Once boil has been reached turn Pasta System off 7 Dissolve 3 cups of vinegar for every five gallons of water and let soak for one hour If there is a large build up of scale allow Pasta Syst...

Page 12: ...the set button for approximately two seconds The display will show SEt Press the button for the channel to be programmed The display will show the current setting for that channel Use the up or down button to increment or decrement the setting When the setting is correct press and hold the set button again for approximately two seconds The display will show StO for approximately two seconds and th...

Page 13: ...ostat center bulb is recommended 4 If calibration of thermostat is found to be less than 15 F 9 44 C off simply loosen three dial plate retaining screws rotate dial plate to match thermometer reading and tighten screws If the thermostat is more than 15 F 9 44 C off then a qualified service company must be contacted to have the Pasta System properly calibrated Figure 4 2 Thermostat calibration B Th...

Page 14: ...n areas with hard water in installations with softened water due to the salt in the water or when oil or salt is placed in the water for cooking The brush must be checked on a regular basis and replaced whenever it starts to wear Replacement brushes can be ordered under part number 009297 Do not store the sensor brush in the sensor tube as it could contact the sensors which could allow the water l...

Page 15: ...Dirty runner pilot tube or pilot c Low pilot flame height d Flame switch is faulty e Momentary switch is faulty f Exhaust problems or drafts in kitchen g Delayed ignition a Verify if size of incoming gas line to Custom Pasta System and manifold gas pressure is adequate b Turn Custom pasta System and manual gas valve orifice s off Clean orifice s and pilot tube c Verify if size of incoming gas line...

Page 16: ... System to proper level b Check low water safety shut off system Custom Pasta System vessel boiling over or excessive starch overflow a Product overloaded in Custom Pasta System vessel b Excessive amounts of starch causing foam a Follow recommended cooking production figures in determining proper size of loads b Replace water then clean sensors and vessel Basket Lift mechanism won t operate a Conn...

Page 17: ...eplace flame switch Part 004311 Timers counting down in the wrong mode Not minutes and seconds a Reset the timer see instructions on page 9 Water leaking in the rear of the Custom Pasta System a Replace fill hose Part 033495 Sold per foot Burners won t come on gas runner bar may be lit a Verify operating instructions in this manual See page 9 b Clean the sensors with brush and vinegar c Adjust sen...

Page 18: ...connect wires from the board 3 Unscrew mounting screws There are three of them per board 4 Replace the board 5 Reconnect the wires 6 Adjust sensitivity 7 Close the box 8 Seal the box using silicone and filling all openings and gaps if the box is made out of aluminized material Rubber sealed box does not need to be sealed ...

Page 19: ...e tubes for optimum heat distribution On constant pilot models the pilot light will be between 3 8 to 1 2 high and will use about 180 BTU s of gas per hour ITEM DESCRIPTION QUANTITY PART NUMBER 1 THERMOSTAT 2 031466 2 DIGITAL TIMER S 2 056921 3 TOGGLE SWITCH 1 004501 4 INDICATING LIGHT AMBER PILOT ON 1 031624 5 INDICATING LIGHT GREEN SECONDARY BURNER ON 1 009375 6 INDICATING LIGHT BLUE AUTOMATIC F...

Page 20: ...NG LIGHT GREEN SECONDARY BURNER ON 1 009375 5 UNUSED 3 6 DIGITAL TIMER S 2 056921 7 THERMOSTAT 2 031466 8 DIAL PLATE 2 034975 9 THERMOSTAT KNOB 2 004163 10 FLAME SWITCH NOT SHOWN 1 037406 11 LOW WATER SAFETY CONTROL A BOARD NOT SHOWN 1 001167 12 AUTOMATIC WATER FILL CONTROL B BOARD NOT SHOWN 1 001166 MANUAL FILL CUSTOM PASTA SYSTEM CONTROL PANEL WITH DIGITAL TIMERS ...

Page 21: ... 10 RUNNER PILOT ORIFICE HOLDER STRAIGHT 004142 1 1 2 11 RUNNER PILOT 90 ELBOW 1 4 1 8 015746 1 2 2 2 12 RUNNER PILOT 90 ORIFICE HOLDER CM 005742 1 13 RUNNER PILOT SOLENOID ADAPTER 005743 2 1 1 1 RUNNER PILOT SOLENOID ADAPTER CM 005743 1 14 RUNNER PILOT SOLENOID ADAPTER 005744 1 1 1 15 BURNER ORIFICE CALL 1 800 KEATING 3 4 4 5 16 DOOR CATCH ROLLER STYLE ALL 004540 1 1 1 1 17 DRIP CUP INSIDE DOOR N...

Page 22: ... 016346 1 1 1 29 HI LIMIT CONTROL W RESET ALL 034357 1 1 1 1 30 THERMOSTAT ALL SEE PAGE 18 31 SECONDARY THERMOSTAT ALL SEE PAGE 18 32 BASKET HANGER MOUNTING BLOCK ALL LEFT 004539 1 1 1 1 CENTER 003813 1 1 1 RIGHT 004538 1 1 1 1 33 BASKET HANGER RODS Old Style ALL SEE BELOW 2 2 2 2 34 BASKET HANGER New Style ALL SEE BELOW 1 1 1 1 BOLT1 4 20 1 2 SHOULDERW FLATS NewStyle ALL 016782 1 1 1 1 ITEM DESCR...

Page 23: ...20 PASTA SYSTEM WIRING DIAGRAM ...

Page 24: ...21 GAS PASTA SYSTEM WITH BASKET LIFT WIRING DIAGRAM ...

Page 25: ...R PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS E XCLUSIONS The warranties provided by Keating of Chicago Inc do not apply in the following instances 1 Defects arising out of or resulting from improper installation or maintenance abuse misuse modification or alteration by unauthorized service personnel or any other condition not attributable to a defect in material or workmanship Proper in...

Page 26: ...______ SERIAL NUMBER ______________________________ FRYER FILTER SYSTEM GRIDDLE REMARKS ____________________________________ TOP SIDE COOKER HOT PLATE PASTA PLUS I HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS SIGNED ________________________________________________________________________ DATE ____________________ Serving Those Who Serve The Very Best SERVICE INFORMATION If you have a serv...

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