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|  Kaye LTR-150 - Dry Block & Liquid Bath All-in-One Temperature Calibrator

5.1.2 Thermocouple Fixture:

The LTR-150 comes standard with a Thermocouple (TC) Fixture. The Thermocouple Fixture is used 
with the dry block to ensure that all thermocouples are securely held at the full immersion depth of the 
dry block inserts to ensure accurate calibrations. The Thermocouple Fixture set contains thermocouple 
housing with an integrated metal holder, a transparent cover, and three knurled head screws to hold the 
cover in place.

1.  Transparent cover.

2.  Three knurled head screws.

3.  Thermocouple housing.

4.  Integrated metal holder.

Installation: 

 

Let the calibrator cool before installing the TC fixture. 

 

Screw the TC housing onto the dry block thread. Please do not overtighten!

Usage: 

 

Place the thermocouple into the dry block, 
route it through the accessible notch and 
move the metal holder to fix the position. 

 

Move to the next accessible notch until all 
thermocouples are fixed.

 

Place the transparent cover on the fixture and  
secure it with the three knurled knob screws. 

 

Place the External Reference sensor and Kaye 
IRTD in the dry block using the holes in the 
transparent cover.

Removal of Thermocouples:

 

Remove the IRDT and sensors and the three knurled knob screws.

 

Remove the transparent cover.

 

Remove the metal holder by bending it slightly out of its bed in the fixture.

 

It is now possible to remove all thermocouples at once.

Chapter 5.  Preparing for Calibration

Summary of Contents for LTR-150

Page 1: ...Kaye LTR 150 Dry Block and Liquid Bath All in One Temperature Calibrator Operating Manual Validation M5101 EN Rev B May 2018...

Page 2: ...on Safety Instructions 11 Silicone oil 11 Chapter 3 Specifications 12 Chapter 4 Getting Started 13 4 1 Unpack and Inspect 13 4 2 Placement 13 4 3 Connect to Main Power 14 4 4 LTR 150 Startup 14 15 4 4...

Page 3: ...d Icons 31 7 3 Selecting Functions 32 7 4 Configuration Range Settings 32 7 5 Test Tasks 33 36 Chapter 8 Starting Standalone Manual Calibration 36 Chapter 9 Maintenance and Troubleshooting 40 9 1 Intr...

Page 4: ...igned to interface directly with all Kaye products Validator AVS Validator 2000 IRTD ValProbe and RF ValProbe The firmware is backward compatible with all version of Kaye software without need for sof...

Page 5: ...display and operation 5 Calibrator exhaust ventilation 6 Connection for external reference probe 7 USB Port for connection to Kaye hardware 8 Main switch with fuse and mains plug socket Calibrator bot...

Page 6: ...ouple wells is included with a sleeve which can accommodate upwards of three 3 thermocouples The sleeves are optimized to handle 22AWG thermocouples which are similar to the ones currently utilized in...

Page 7: ...he use of calibration liquids offers certain advantages if temperatures of unusual shape and or size require calibration The sensor cage can accommodate up to two 2 ValProbe rigid loggers The test ite...

Page 8: ...Kaye implemented two main modes or menu s Remote Control mode and Standalone mode Remote Control mode is intended for Automatic Calibration utilizing Kaye Validator equipment Validator 2000 Validator...

Page 9: ...adquarters in Germany at 49 0 7231 14335 0 1 6 Calibration and Repair Information To schedule and send the LTR 150 to Kaye for calibration or repair 1 Contact the Kaye Service Center in your area to s...

Page 10: ...ssues General safety instructions In all work the existing national regulations for accident prevention and safety in the workplace must be complied with Any internal regulations of the operator must...

Page 11: ...Always unscrew the transport cover before putting the micro bath into service to avoid excessive pressure Wait until the micro calibration bath has cooled down before screwing on the transport cover...

Page 12: ...ange 25 C to 150 C 13 F to 302 F Stability 0 15 C 0 27 F Accuracy 1 C 1 8 F Block Dimensions Diameter 60 millimeters 2 36 inches Depth 170 millimeters 6 69 inches Display Unit Display Unit Brilliant C...

Page 13: ...munications cable connection to Kaye hardware 1 10 Calibration Certificate 1 11 User Manual 1 Save the packaging The LTR 150 is delivered in special protective packaging Save the packaging for returni...

Page 14: ...y accessible and easy to reach In an emergency pull the plug so that the machine is isolated from the mains 4 4 LTR 150 Startup Prior to powering up the LTR 150 perform the following tasks Unscrew the...

Page 15: ...rner this will bring up a new screen with the following three options End Remote Control Switch Off and Cancel Tap on End Remote Control which will take you to the Standalone home screen Next tap on t...

Page 16: ...tor Set Up window 4 4 3 Set Date and Time Select Date and Time from the Calibrator Set Up window Options are available to change the date and time format By tapping the respective field a window is op...

Page 17: ...on the cancel X icon in the upper right hand corner then Switch Off A Switch Off Calibrator screen will appear with a temporary message stating system data are saved please wait eventually followed by...

Page 18: ...cteristic values are influenced by different factors such as diameter type and material of the measuring insert number and diameter of the bore holes or the physical properties of the calibration liqu...

Page 19: ...gently clean with a dry cloth Place the prongs of the insert exchange tool into the holes of the dry well insert Apply pressure against the prongs by grasping each side of the insert exchange tool st...

Page 20: ...tion Let the calibrator cool before installing the TC fixture Screw the TC housing onto the dry block thread Please do not overtighten Usage Place the thermocouple into the dry block route it through...

Page 21: ...serves for secure closing of the micro bath It prevents spillage of the calibration liquid during transport Work cover The work cover fulfils various tasks during the operation It reduces the evaporat...

Page 22: ...age Do not exceed the maximum fill level during operation Above the maximum fill level the heat dissipation is too great preventing compliance with the specified tolerances Overflow of the calibration...

Page 23: ...magnetic stirrer in the tank tub insert Insert the sensor cage Insert the test sensors in the sensor cage This accounts for the volume of the sensors to be tested Fill the calibration liquid in the t...

Page 24: ...ole is used for the External Reference Probe to measure the insert Inserting The surface insert is inserted into the metal block with the aid of the insert exchange tool Removing and cleaning Let the...

Page 25: ...by a check mark Confirm selection by tapping the check mark icon in the bottom right hand corner to save the change and return you to the Standalone Main screen Information on the selected function wi...

Page 26: ...Power on the Kaye validation system and allow it to acclimate in its testing environment for approximately 20 minutes prior to initiating calibration or calibration verification process 6 1 Starting...

Page 27: ...e LTR 150 will boot up into Remote Control mode Verify the following are displayed Verify with Kaye validation software that on the calibration hardware screen that the LTR 150 is displayed as being c...

Page 28: ...back to the start of test to view the historical trend by tapping down and sliding the grey box immediately to the left of the Auto Scale box To return to current time and temperature simply release h...

Page 29: ...zing the easy to use touchscreen the user has the flexibility of configuring these parameters under Test Tasks Test tasks are containers for defined test conditions They are helpful for recurring test...

Page 30: ...reach the Select Test Task screen There you can select the saved test tasks and create or configure your own test tasks Power Off By using the power icon you can switch the calibrator off Selected Te...

Page 31: ...ayed Copy The selected entry is copied and the relevant screen is displayed Create New A new entry is generated for the selection list and the relevant screen is displayed Delete The selected entry in...

Page 32: ...nstallation of the desired insert and setting of the associated function is detailed in Section 5 2 Setting Calibration Function 7 4 Configuration Range Settings The calibrator settings can be easily...

Page 33: ...edited They serve as templates for your own self defined test tasks You can define your own test tasks for different test sequences These test tasks are directly saved in the calibrator for ready acce...

Page 34: ...n must be suitable for the calibrator type and the measuring insert used Select the desired function by tapping on in the selection list Confirm the selection by using the icon The new function is ado...

Page 35: ...he temperature dwell time and gradient and confirm the new values The new values are adopted and you will be returned to the previous window Calculate test points Here you can easily have the steps be...

Page 36: ...is adopted and you will be returned to the previous window One Sided Step Selection Activate the parameter field by tapping if the test points are to be approached in succession from the first to the...

Page 37: ...efore the testing process Before the start of the testing process check whether the instructions regarding the installation site and the operational position have been complied with the electrical con...

Page 38: ...ence value RV in blue and target test point SP in red along with current elapsed time of test User can zoom in or out the graph by tapping on the plus or minus icons User can also scroll back to the s...

Page 39: ...w next to Stop all the way to the left To obtain logged data tap on the data icon to bring up the Select Log Data screen Tap on the desired file then the check mark in the lower right hand corner The...

Page 40: ...from getting stuck in the metal block 9 2 2 Micro Bath If recently used allow the LTR 150 to stabilize at room temperature before attempting to remove the micro bath components Remove the sensor cage...

Page 41: ...cause and corrective action Problem Possible Cause Corrective Action LTR 150 and touch screen unresponsive Fuse has blown Replace both fuses even if only one is defective Unknown Power off unit wait a...

Page 42: ...ng or usage or trade Appendix A Warranty and Return Policy If the Kaye LTR 150 malfunctions within the warranty period the following procedures must be completed 1 Contact the local Customer Support C...

Page 43: ...43 M5101 EN Rev B Notes...

Page 44: ...nsors com Brazil Sales and Service Amphenol TFC DO Brazil LTDA Rodovia Governador Adhemar Pereira de Barros KM 121 5 S N 13098 396 Campinas Sao Paulo Brazil Europe Asia Middle East Sales and Service A...

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