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kawneer.com

Laws and building and safety codes gover

ning the design and use of glazed 

entrance, window

, and curtain wall pr

oducts vary widely

. Kawneer does not contr

ol 

the selection of pr

oduct configurations, operating har

dwar

e, or glazing materials, 

and assumes no r

esponsibility ther

efor

.

Kawneer r

eserves the right to change configuration without prior notice when deemed

necessary for pr

oduct impr

ovement.

© Kawneer Company

, Inc., 2011

1

PANELINE

®

 EXIT DEVICE

SERVICE INSTRUCTIONS

EC 97904-38  

(PART NO. 038-371)

NOVEMBER, 2011

PANELINE

®

 EXIT DEVICE

SERVICE INSTRUCTIONS

 

INDEX

 

DOGGING INSTRUCTIONS ................................................... 2

 

CYLINDER MANUFACTURER IDENTIFICATION .................. 2

 

FRAME PREPARATION .......................................................... 3

 

STRIKE ADJUSTMENT .......................................................... 3

 

PANELINE SERVICE ADJUSTMENT

 

 

PUSH PANEL SEPARATION FROM CHASSIS .............. 4

 

 

FILLER PLATE REMOVAL .............................................. 4

 

 

PUSH PANEL ADJUSTMENT......................................... 5

 

 

PUSH PANEL & CHASSIS REMOVAL ........................... 5

 

 

FILLER PLATE INSTALLATION ...................................... 5

 

 

PUSH PANEL & CHASSIS INSTALLATION .................... 5-7

 

 

PULL HANDLE SCREW LOCATION .............................. 8, 9

 

ROD LENGTH ADJUSTMENT

 

 

190/350/500 DOOR ........................................................ 8, 9

 

ILLUSTRATED PARTS BREAKDOWN ................................... 10, 11

 

GLAZING INSTRUCTIONS ..................................................... 12

 

PRE-1989 ASSEMBLY ............................................................ 13-15

Summary of Contents for PANELINE

Page 1: ...mpany Inc 2011 1 PANELINE EXIT DEVICE SERVICE INSTRUCTIONS EC 97904 38 PART NO 038 371 NOVEMBER 2011 PANELINE EXIT DEVICE SERVICE INSTRUCTIONS INDEX DOGGING INSTRUCTIONS 2 CYLINDER MANUFACTURER IDENTI...

Page 2: ...E MANUFACTURER CAM NUMBER ELKEM VING 9001 SCOVILL YALE 1161 UNICAN ILCO 15 L4002 64 SUPERIOR A SARGENT 13 0097 BEST IEC4 SCHLAGE B502 191 CORBIN RUSSWIN A62 NOTE CYLINDER MUST HAVE 0 950 CAM SWEEP IF...

Page 3: ...rd door stop see sketches below The strike can be rotated for adjustment purposes 1 space in and 2 spaces out from normal point Shim strike to accommodate top door clearance SINGLE DOOR PAIR OF DOORS...

Page 4: ...T NO 038 371 EC 97904 38 NOVEMBER 2011 PANELINE EXIT DEVICE SERVICE INSTRUCTIONS 1 Dog unit down per instructions on page 2 2 Being careful not to scratch any finished surfaces use putty knife at each...

Page 5: ...03 SCREWS 4 028 403 SCREWS 4 028 747 X 133 007 033 117 033 422 IMPORTANT BRUSH GREASE 033 203 ON ALL SURFACES AS SHOWN BY THE DARK LINE INSTALLATION OF CHASSIS 1 Install and grease lever before chassi...

Page 6: ...EMBER 2011 PANELINE EXIT DEVICE SERVICE INSTRUCTIONS 5 Position the bottom side of the filler plate into the exit device engaging the bottom spring clips 6 Gently push the filler plate into a closed p...

Page 7: ...7 until lever arm 033 117 contacts the bottom of traveler firmly without lifting it Tighten binder screw 028 747 to hold lever in place for operational testing 11 Stand door up with 3 4 spacer between...

Page 8: ...BOTTOM OF DOOR 1 2 12 7 APPROXIMATELY PULL HANDLE MOUNTING SCREWS PULL HANDLE MOUNTING SCREWS MOUNTING STRAP 190 DOOR 350 DOOR ROD LENGTH ADJUSTMENT 1 TYPE 190 AND 350 DOORS a Remove push panel and c...

Page 9: ...r to expose rod ends see Figure H on page 6 c Check rod length dimensions per Figure J If rod lengths are not correct proceed to step d below d Remove 4 mounting strap spacer screws 4 latch attachment...

Page 10: ...SHOWN IS FOR L H DOOR KAWNEER NO ITEM PART NO DESCRIPTION REQ D P 1 VARIES CROSS RAIL INTEGRAL PART OF DOOR 1 P 2 028 747 10 X 3 8 P PAN H S THREAD CUTTING WITH WASHER 2 P 3 233 457 LOCK STILE FILLER...

Page 11: ...028 751 12 x 1 P PAN H S THREAD FORMING 1 P 24 233 498 TRAVELER HOUSING 1 P 25 033 215 SHIP LOOSE PARTS PKG 1 a TRAVELER 1 b RETAINING RING 2 c BEARING 2 d 10 32 x P F H S 4 P 26 033 209 MOUNTING STR...

Page 12: ...S Proper clearance for pairs of doors is maintained by adjusting the weathered astragal Turn screws clockwise to allow more clearance and counterclockwise to allow less clearance AFTER INSTALLING DOOR...

Page 13: ...HASSIS ASSEMBLY FILLER PLATE HINGE STILE SCREWS A 2 ON TOP 2 ON BOTTOM SCREWS A 2 ON TOP 2 ON BOTTOM HEIGHT ADJUSTMENT SCREWS B 2 ON TOP 2 ON BOTTOM LOCK STILE FILLER PLATE DEGLAZING TOOL NOTE ALL SER...

Page 14: ...top of cross rail 2 TO LOWER PUSH PANEL a Loosen 6 screws A and B on top of cross rail See Figure 3 b Tighten bottom screws B closest to center of push panel on each end until proper clearance is obt...

Page 15: ...f cross rail and level and space panel per Figure 3 on page 12 NOTE The four screws should be snug but do not overtighten and distort the door rail 4 Install lock stile filler plate and tighten top an...

Page 16: ...ions operating hardware or glazing materials and assumes no responsibility therefor Kawneer reserves the right to change configuration without prior notice when deemed necessary for product improvemen...

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