KaVo INTRAflex LUX 2 Series Instructions For Use Manual Download Page 32 | Manualshive

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Summary of Contents for INTRAflex LUX 2 Series

Page 1: ...Instructions for use INTRAflex LUX 2 program 2307 LN 0 535 6190 2320 LN 0 535 6180 2329 LN 0 535 6200 2313 LN 0 535 6220 2325 LN 0 535 6210 ...

Page 2: ...Distributed by KaVo Dental GmbH Bismarckring 39 D 88400 Biberach Phone 49 7351 56 0 Fax 49 7351 56 1488 Manufacturer Kaltenbach Voigt GmbH Bismarckring 39 D 88400 Biberach www kavo com ...

Page 3: ...ct description 18 3 1 Purpose Intended use 20 3 2 Technical Specifications 22 3 2 1 Reducing shank 2307 LN 22 3 2 2 Reducing shank 2320 LN 23 3 2 3 Reducing shank 2329 LN 24 3 2 4 Handpiece 2313 LN 25 3 2 5 Contra angle handpiece 2325 LN 26 3 3 Transportation and storage conditions 26 4 Start up and shut down 29 Contents 3 88 ...

Page 4: ...bases 2307 LN 2320 LN or 2329 LN 40 5 5 Insert handpiece or contra angle drill in handpiece 2313 LN 41 5 6 Remove handpiece or contra angle drill from handpiece 2313 LN 45 5 7 Modification of the handpiece 2313 LN for contra angle drills 46 5 8 Insert the milling cutters or diamond grinders in contra angle 2325 L 47 5 9 Removing the cutting tools or diamond grinder from the contra angle 2325 LN 51...

Page 5: ...4 Automated internal cleaning 58 7 3 Disinfection 59 7 3 1 Manual external disinfection 60 7 3 2 Manual internal disinfection 61 7 3 3 Automated external and internal disinfection 62 7 4 Care products and systems Servicing 62 7 4 1 Servicing with KaVo Spray 64 7 4 2 Care with KaVo SPRAYrotor 66 7 4 3 Servicing with KaVo QUATTROcare 2104 2104A 67 7 4 4 Servicing with KaVo QUATTROcare PLUS 2124 A 70...

Page 6: ...7 4 5 Servicing with KaVo QUATTROcare 2140 A 75 7 5 Packaging 77 7 6 Sterilisation 78 7 7 Storage 80 8 Tools and consumables 81 9 Terms and conditions of warranty 84 Contents 6 88 ...

Page 7: ...uality product By following the instructions below you will be able to work smoothly economically and safely Copyright by KaVo Dental GmbH Symbols Refer to the chapter on Safety Warning symbol Important information for users and service technicians 1 User instructions 7 88 ...

Page 8: ... requirements of the applicable EC directive Can be steam sterilizes at 134 o C 1 o C 4 o C 273 o F 1 6 o F 7 4 o F Target group This document is intended for dentists and their assistants The section on starting up is also intended for service technicians 1 User instructions 8 88 ...

Page 9: ...ions Warning symbol Structure DANGER The introduction describes the type and source of the haz ard This section describes potential consequences of non compliance The optional step includes necessary measures for hazard prevention 2 Safety 9 88 ...

Page 10: ...ety instructions listed here together with the three levels of danger will help avert property damage and injury CAUTION CAUTION indicates a hazardous situation that can cause damage to property or mild to moderate injuries 2 Safety 10 88 ...

Page 11: ...ING WARNING indicates a hazardous situation that can lead to serious or fatal injury DANGER DANGER indicates a maximal hazard due to a situation that can directly cause death or fatal injury 2 Safety 11 88 ...

Page 12: ...NG Hazards for the care provider and the patient In the case of damage irregular running noise excessive vibration un typical warming or when the cutter or grinder cannot be held Do not use further and notify Service 2 Safety 12 88 ...

Page 13: ... contaminated products Take suitable personal protective measures CAUTION Risk of burn injury from hot handpiece head or hot hand piece lid Burn injuries in the mouth may be caused if the handpiece overheats Never touch soft tissue with the handpiece head or handpiece lid 2 Safety 13 88 ...

Page 14: ...s a light probe Do not use the device as a light probe since the rotating cutters or grind ers can cause injury Use an appropriate light probe for additional illumination of the oral cavity or site of preparation 2 Safety 14 88 ...

Page 15: ...tored instrument Injury and infection caused by chucked cutters or grinders Damage to clamping system from dropping the instrument After treatment place the instrument properly in the cradle without the cutter or grinder 2 Safety 15 88 ...

Page 16: ...nuse Reduced product life The medical device should be cleaned serviced and stored in a dry lo cation according to instructions before long periods of nonuse Note For safety reasons we recommend that the tool holder system be checked annually after the warranty period expires 2 Safety 16 88 ...

Page 17: ...scribed in the KaVo Instructions for Use and the care products and care systems described therein must be used KaVo recommends specifying a service interval at the dental office for a licensed shop to clean service and check the functioning of the medical device This service interval depends on the frequency of use and should be adjus ted accordingly Service may only be carried out by KaVo trained...

Page 18: ...3 Product description INTRAflex LUX base 2307 LN Mat no 0 535 6190 INTRAflex LUX base 2320 LN Mat no 0 535 6180 3 Product description 18 88 ...

Page 19: ...INTRAflex LUX base 2329 LN Mat no 0 535 6200 INTRAflex LUX handpiece 2313 LN Mat no 0 535 6220 3 Product description 19 88 ...

Page 20: ...or dental treatment only All other types of use or modifica tions of the product are not permitted and can be hazardous The medical device is intended for the following applications Removal of carious material cavity and crown preparations removal of fillings processing of tooth and restoration surfaces 3 Product description 20 88 ...

Page 21: ...ibed application by a knowledgeable user You need to comply with the following the applicable health and safety regulations the applicable accident prevention regulations these Instructions for use According to these regulations the user is required to only use equipment that is operating correctly adhere to the specified intended use 3 Product description 21 88 ...

Page 22: ...ications 3 2 1 Reducing shank 2307 LN Identification 1 green ring Transmission ratio 2 7 1 Induction air 2 5 to 3 0 bar 29 to 44 psi Air consumption 50 to 60 Nl min Speed range 5 000 to 12 000 min 1 Idle torque at 3 0 bar 44 psi 3 2 Ncm The values apply for the application of the INTRA LUX head 68 LH 3 Product description 22 88 ...

Page 23: ...dentification 1 blue ring Transmission ratio 1 1 Induction air 2 5 to 3 0 bar 29 to 44 psi Air consumption 50 to 60 Nl min Speed range 15 000 to 35 000 min 1 Idle torque at 3 0 bar 44 psi 1 6 Ncm The values apply for the application of the INTRA LUX head 68 LH INTRA LUX heads can be used 3 Product description 23 88 ...

Page 24: ...tio 7 4 1 Induction air 2 5 to 3 0 bar 29 to 44 psi Air consumption 50 to 60 Nl min Speed range 2 000 to 5 000 min 1 Idle torque at 3 0 bar 44 psi 5 5 Ncm The values apply for the application of the INTRA LUX head 68 LH INTRA LUX heads can be used Attachable to all MULTIflex LUX MULTIflex LED couplings 3 Product description 24 88 ...

Page 25: ...ion air 2 5 to 3 0 bar 29 to 44 psi Air consumption 50 to 60 Nl min Speed range 5 000 to 12 000 min 1 Idle torque at 3 0 bar 44 psi 3 2 Ncm Handpiece drills can be used Contra angles drills can be used Attachable to all MULTIflex LUX MULTIflex LED couplings 3 Product description 25 88 ...

Page 26: ...5 to 3 0 bar 29 to 44 psi Air consumption 50 to 60 Nl min Speed range 60 000 to 140 000 min 1 Idle torque at 3 0 bar 44 psi 0 32 Ncm Handpiece cutters or grinders can be used Attachable to all MULTIflex LUX MULTIflex LED couplings 3 3 Transportation and storage conditions 3 Product description 26 88 ...

Page 27: ...ly refrigerated This can cause the medical device to malfunction Prior to start up very cold products must be heated to a temperature of 20o C to 25o C 68o F to 77o F Temperature 20 C to 70 C 4 F to 158 F Relative humidity 5 RH to 95 RH absence of condensation 3 Product description 27 88 ...

Page 28: ...Air pressure 700 hPa to 1060 hPa 10 psi to 15 psi Protect from moisture 3 Product description 28 88 ...

Page 29: ...ent Before first use and after each use prepare and sterilise the medical device and accessories accordingly WARNING Disposal of the product in the appropriate manner Prior to disposal the product and accessories must be appropriately pre pared or sterilised if this is necessary 4 Start up and shut down 29 88 ...

Page 30: ...use malfunctions Make sure that the supply of cooling air is dry clean and uncontami nated according to EN ISO 7494 2 4 1 Mount the MULTIflex LUX MULTIflex LED coupling Screw the MULTIflex LUX MULTIflex LED coupling onto the tur bine hose and tighten with the wrench 4 Start up and shut down 30 88 ...

Page 31: ...order to regulate the fraction of water 4 2 Checking the amount of water CAUTION Overheating of the tooth due to lack of cooling water Thermal damage to the dental pulp Adjust the water amount for the spray cooling to a minimum of 50 cm3 min 4 Start up and shut down 31 88 ...

Page 32: ...3 4 Start up and shut down 32 88 ...

Page 33: ...ir leads to premature wear and tear Ensure that the cooling air is dry clean and uncontaminated in accord ance with EN ISO 7494 2 A minimum drive pressure of 2 5 bar 29 psi is required to operate the medical device 3 0 bar 44 psi is ideal The air consumption is 50 to 60 Nl min 4 Start up and shut down 33 88 ...

Page 34: ...LTIflex LUX MULTIflex LED coupling and check the following pressures ð Drive air 2 5 to 3 0 bar 29 to 44 psi recommended 3 0 44 bar psi ð Return air 1 bar 15 psi ð Water 1 0 to 2 0 bar 15 to 29 psi ð Spray air 1 5 to 2 5 bar 22 to 36 psi 4 Start up and shut down 34 88 ...

Page 35: ...cking the O rings CAUTION Missing or damaged O rings Malfunctions and premature failure Make sure that all O rings are on the coupling and undamaged Number of available O rings 5 4 Start up and shut down 35 88 ...

Page 36: ...ring treatment A medical device that is not properly locked in place can release from the MULTIflex LUX MULTIflex LED coupling during treatment Before each use check if the medical device is securely locked onto the MULTIflex LUX MULTIflex LED coupling by pulling on it 5 Operation 36 88 ...

Page 37: ...r the LED of a MULTIflex LUX MULTIflex LED coupling or reduce its service life Pull on the medical device to make sure that it is securely affixed to the coupling Mount the medical device accurately on the MULTIflex LUX MUL TIflex LED coupling and push it backward until the coupling audibly locks in the medical device 5 Operation 37 88 ...

Page 38: ...n the medical device to make sure that it is securely affixed to the coupling 5 2 Removing the medical device Hold the coupling tight and pull the medical device off while twisting slight ly 5 Operation 38 88 ...

Page 39: ...eatment If the head is not properly locked in place it can fall out during treatment Do not mount or remove the head while rotating Before each treat ment check that the head is firmly seated and that the clamping ring is tight Rotate the clamping ring in the direction of the arrow to the stop 5 Operation 39 88 ...

Page 40: ...ate the clamping ring in the opposite direction close and tight en it 5 4 Remove INTRA LUX head from bases 2307 LN 2320 LN or 2329 LN Rotate the clamping ring in the direction of the arrow to the stop and hold it there Pull the head out of the base from the front 5 Operation 40 88 ...

Page 41: ... to ISO 1797 1 type 1 and type 2 are made of steel or hard metal and meet the following criteria Shaft diameter 2 334 to 2 35 mm In contra angle drills with drill bur stop Shaft clamping length at least 12 mm Overall length max 22 mm In handpiece drills without drill bur stop Shaft clamping length at least 30 mm 5 Operation 41 88 ...

Page 42: ...rmissible cutters or grinders Injury to the patient or damage to the medical device Observe the instructions for use and use the cutter or grinder proper ly Only use cutters or grinders that do not deviate from the indicated da ta 5 Operation 42 88 ...

Page 43: ...s or burs Drill bits or burs could fall out during treatment and injure the patient Never use drill bits or burs with worn shafts CAUTION Injury hazard from cutters or grinders Infections or cuts Wear gloves or fingerstalls 5 Operation 43 88 ...

Page 44: ...nder is securely held When checking inserting and removing use gloves or a fingerstall to prevent an injury or infec tion Rotate the clamping ring sleeve in the direction of the arrow to the stop and insert the handpiece cutter or polisher in the ring Turn the clamping ring back into its initial position Check that the cutter or grinder is securely attached by pulling on it 5 Operation 44 88 ...

Page 45: ...g system Do not touch the cutter or grinder when it is rotating Remove the cutter grinder from the contra angle handpiece after treat ment to avoid injury and infection when putting it away After the milling or grinding tool has come to a standstill turn the clamping ring as far as it will go and remove the milling or grinding tool 5 Operation 45 88 ...

Page 46: ...13 LN for contra angle drills Note The handpiece must be converted to use contra angle handpiece drill bits Open the handpiece chuck Insert the enclosed drill stop in the chuck Press the contra angle drill bit onto the stop close the clamping ring and check for firm seating 5 Operation 46 88 ...

Page 47: ...or diamond grinders in contra angle 2325 L Note Only use dental burs or diamond drill bits that correspond to ISO 1797 1 type 3 are made of steel or hard metal and meet the following criteria Shaft diameter 1 59 to 1 60 mm Overall length max 25 mm Blade diameter max 2 mm 5 Operation 47 88 ...

Page 48: ...ructions for use and use the cutter or grinder properly Only use cutters or grinders that do not deviate from the specified da ta CAUTION Injury from using worn cutters or grinders Cutters or grinders could fall out during treatment and injure the patient Never use cutters or grinders with worn shafts 5 Operation 48 88 ...

Page 49: ...CAUTION Danger of injury from cutters or grinders Infections or cuts Wear gloves or fingerstalls 5 Operation 49 88 ...

Page 50: ...r grinder to check that the chucking system is okay and the cutter or grinder is securely held When checking inserting and removing use gloves or a fingerstall to prevent an injury or infec tion Forcefully press the push button with your thumb and simultaneously insert the cutter or grinder all the way 5 Operation 50 88 ...

Page 51: ...WARNING Hazard from rotating cutter or grinder Lacerations and damage to the chucking system Do not touch rotating cutter or grinder Never press the press button while the cutter or grinder is rotating Remove the cutter or grinder from the contra angle handpiece after treatment to avoid injury or infection while storing it 5 Operation 51 88 ...

Page 52: ... After the cutter or grinder has stopped rotating press the press but ton with your thumb and simultaneously pull out the drill bit or bur 5 Operation 52 88 ...

Page 53: ...ly hose CAUTION Hazard from improper care of the O rings Malfunctions or complete failure of the medical device Do not use Vaseline or other grease or oil Note The O ring on the coupling may only be lubricated with a cotton ball wet with KAVO spray 6 Troubleshooting 53 88 ...

Page 54: ... new O rings into the grooves 6 2 Cleaning the spray nozzle CAUTION Hazard from insufficient amount of spray water Overheating of the medical device and damage to the tooth Check the spray water channels and clean the spray nozzles with noz zle needle Mat no 0 410 0931 if necessary 6 Troubleshooting 54 88 ...

Page 55: ... Clean and free the water passage in the spray nozzles by using the nozzle needle Mat no 0 410 0931 6 Troubleshooting 55 88 ...

Page 56: ... is a risk of infection from contaminated medical devices Take suitable personal protective measures Remove all residual cement composite or blood immediately Reprocess the medical device as soon as possible after treatment Remove the cutter or grinder from the medical device 7 Reprocessing methods according to ISO 17664 56 88 ...

Page 57: ...t in solutions or the like 7 2 Cleaning CAUTION Malfunctions from cleaning in the ultrasonic unit Defects in the product Only clean manually 7 2 1 Manual external cleaning Accessories required Tap water 30 o C 5 o C 86 o F 10 o F 7 Reprocessing methods according to ISO 17664 57 88 ...

Page 58: ...mated external cleaning Not applicable Do not wash the product in thermodisinfectants 7 2 3 Manual internal cleaning Not applicable 7 2 4 Automated internal cleaning Not applicable Do not wash the product in thermodisinfectants 7 Reprocessing methods according to ISO 17664 58 88 ...

Page 59: ...ue to incomplete disinfection Principally KaVo recommends carrying out an final disinfection of the un packaged item if complete disinfection cannot be guaranteed without this measure 7 Reprocessing methods according to ISO 17664 59 88 ...

Page 60: ... only 7 3 1 Manual external disinfection KaVo recommends the following products based on compatibility of the materials The microbiological efficacy must be ensured by the disinfec tant manufacturer and proven by an expert opinion Mikrozid AF made by Schülke Mayr liquid or cloths 7 Reprocessing methods according to ISO 17664 60 88 ...

Page 61: ...y wipe down the medical device and leave the disinfectant to soak in according to the instructions from the disinfectant manufacturer Follow the instructions for use of the disinfectant 7 3 2 Manual internal disinfection Not applicable The interior of this product is not designed for manual disinfection 7 Reprocessing methods according to ISO 17664 61 88 ...

Page 62: ... wash the product in thermodisinfectants 7 4 Care products and systems Servicing WARNING Sharp cutters or grinders in the medical device Risk of injury from sharp and or pointed cutters or grinders Remove cutter or grinder 7 Reprocessing methods according to ISO 17664 62 88 ...

Page 63: ...ct life Perform regular proper care and maintenance Note KaVo only guarantees that its products will function properly when the care products are used that are listed as accessories since they were tes ted for proper use on our products 7 Reprocessing methods according to ISO 17664 63 88 ...

Page 64: ...se i e after each cleaning disinfection and before each sterilisa tion Remove drill or grinder and close the clamping rings on handpiece 2313 LN Cover the product with the Cleanpac bag Place the product on the cannula and press the spray button for one second 7 Reprocessing methods according to ISO 17664 64 88 ...

Page 65: ... recommends cleaning and servicing the chuck system once a week Remove the cutter or grinder place the spray nipple tip in the open ing and spray Carry out the servicing according to the instructions in the section Care with KaVo Spray 7 Reprocessing methods according to ISO 17664 65 88 ...

Page 66: ...ter each cleaning disinfection and before each sterilisa tion Remove drill or grinder and close the clamping rings on handpiece 2313 LN Place the product on the appropriate coupling of the KaVo SPRAYro tor and cover it with a Cleanpac bag Servicing the product See also 7 Reprocessing methods according to ISO 17664 66 88 ...

Page 67: ...2104 2104 A is no longer included in the current delivery programme Follow up products QUATTROcare PLUS 2124 A QUATTROcare CLEAN 2140 A Servicing and cleaning device with expansion pressure for the interior cleaning of inorganic residues and optimum care 7 Reprocessing methods according to ISO 17664 67 88 ...

Page 68: ...t as part of the reprocessing after each use i e after each cleaning disinfection and before each sterilisa tion Remove drill or grinder and close the clamping rings on handpiece 2313 LN Servicing the product See also 2 Instructions for use KaVo QUATTROcare 2104 2104A 7 Reprocessing methods according to ISO 17664 68 88 ...

Page 69: ...k Note Only possible for the INTRAflex contra angle KaVo recommends cleaning and servicing the chuck system once a week See also 2 Instructions for use KaVo QUATTROcare 2104 2104A 7 Reprocessing methods according to ISO 17664 69 88 ...

Page 70: ... specified care products and systems See also 2 Servicing with KaVo QUATTROcare 2104 2104A 7 4 4 Servicing with KaVo QUATTROcare PLUS 2124 A Servicing and cleaning device with expansion pressure for the interior cleaning of inorganic residues and optimum care 7 Reprocessing methods according to ISO 17664 70 88 ...

Page 71: ...eprocessing after each use i e after each cleaning disinfection and before each sterilisa tion Remove the milling tool or grinder and close the chuck in the case of handpiece 2313 LN Service the product in the QUATTROcare PLUS See also 2 Instructions for Use KaVo QUATTROcare PLUS 2124 A 7 Reprocessing methods according to ISO 17664 71 88 ...

Page 72: ...RAflex contra angle KaVo recommends cleaning and servicing the chuck system once a week using the collet servicing program integrated in the device See also 2 Instructions for Use KaVo QUATTROcare PLUS 2124 A 7 Reprocessing methods according to ISO 17664 72 88 ...

Page 73: ...oupling chuck from the side hatch of the QUAT TROcare PLUS and attach it to coupling service point four on the far right A MULTIflex adaptor must be mounted there Press the handpiece together with the guide bush of the chuck to be serviced against the tip of the service coupling 7 Reprocessing methods according to ISO 17664 73 88 ...

Page 74: ...andpieces in the QUATTROcare PLUS 2124 A close the front door and start theservice procedure Option 2 After three minutes with no service procedure running the de vice automatically switches back to normal service mode See also 2 Servicing with KaVo QUATTROcare PLUS 7 Reprocessing methods according to ISO 17664 74 88 ...

Page 75: ...d turbines KaVo recommends servicing the product as part of the reprocessing after each use i e after each cleaning disinfection and before each sterilisa tion Remove the drill or grinder and close the chuck in the case of hand piece 2313 LN Servicing the product in QUATTROcare CLEAN 7 Reprocessing methods according to ISO 17664 75 88 ...

Page 76: ... Only possible for the INTRAflex contra angle KaVo recommends cleaning and servicing the chuck system once a week using the collet servicing program integrated in the device See also 2 Instructions for use KaVo QUATTROcare CLEAN 2140 A 7 Reprocessing methods according to ISO 17664 76 88 ...

Page 77: ...that the bag is not stretched The quality and use of the sterilisation packaging must satisfy applicable standards and be suitable for the sterilisation procedure Individually seal the medical device in the sterilised item packaging 7 Reprocessing methods according to ISO 17664 77 88 ...

Page 78: ...n accordance with EN 13060 ISO 17665 1 CAUTION Premature wear and malfunctions from improper servicing and care Reduced product life Before each sterilisation cycle service the medical device with KaVo care products 7 Reprocessing methods according to ISO 17664 78 88 ...

Page 79: ...n cycle The KaVo medical device has a maximum temperature resistance of up to 138 280 4 F Select a suitable procedure depending on the available autoclave from the following sterilisation processes Autoclave with three times pre vacuum at least 3 minutes at 134 C 1 C 4 C 273 F 1 6 F 7 4 F 7 Reprocessing methods according to ISO 17664 79 88 ...

Page 80: ...4 F Use according to the manufacturer s Instructions for Use 7 7 Storage Prepared products must be stored protected from germs as far as possi ble and dust in a dry dark cool room Note Comply with the expiry date of the sterilised items 7 Reprocessing methods according to ISO 17664 80 88 ...

Page 81: ...rial sum mary Mat No INTRAflex LUX reducing shanks 2307 LN 2320 LN 2329 LN INTRAflex LUX hand piece 2313 LN INTRAflex LUX contra angle hand piece 2325 LN Instrument stand 2151 0 411 9501 X X X Insert for IN TRAflex 0 411 9902 X X X 8 Tools and consumables 81 88 ...

Page 82: ... 2320 LN 2329 LN INTRAflex LUX hand piece 2313 LN INTRAflex LUX contra angle hand piece 2325 LN Cellulose pad 100 units 0 411 9862 X X X Cleanpac 10 units 0 411 9691 X X X Nozzle pin 0 410 0931 X X X Spray repair set 2163 0 410 0610 X 8 Tools and consumables 82 88 ...

Page 83: ... LN INTRAflex LUX hand piece 2313 LN INTRAflex LUX contra angle hand piece 2325 LN Drill stop 0 524 0892 X Hook 0 410 1633 X Material summary Mat no KaVo Spray 2112 A 0 411 9640 ROTAspray 2142 A 0 411 7520 QUATTROcare plus Spray 2140 P 1 005 4525 8 Tools and consumables 83 88 ...

Page 84: ...th a free re placement or repair Other claims of any nature whatsoever in particular with respect to compensation are excluded In the event of default gross negligence or intent this shall only apply in the absence of mandatory legal regulations to the contrary KaVo shall not be liable for defects and their consequences that have aris en or may arise from natural wear improper handling cleaning or...

Page 85: ...ess of plastic parts All liability is excluded if defects or their consequences originate from ma nipulations or changes to the product made by the customer or a third party that is not authorised by KaVo Warranty claims will only be accepted if the product is submitted along with proof of purchase in the form of a copy of the invoice or note of delivery The dealer purchase date type and serial nu...

Page 86: ...9 Terms and conditions of warranty 86 88 ...

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