KAUP 3T458P Operating Manual Download Page 1

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SAP 100121

Operating Manual

Original Operating Manual

Edition 07/15

Subject to modifications

Rotating Roll Clamp

3T458P, 3T498P, 4T458P, 4T498P

Rotator Version xxx.2

T 458P

T 498P

Rotating Roll Clamp, continous contact pad, without sideshift

Rotating Roll Clamp, continous contact pad, with sideshift

Summary of Contents for 3T458P

Page 1: ...Manual 1 Edition 07 15 Subject to modifications Rotating Roll Clamp 3T458P 3T498P 4T458P 4T498P Rotator Version xxx 2 T 458P T 498P Rotating Roll Clamp continous contact pad without sideshift Rotatin...

Page 2: ...5 1 7 Limits of applicable use 5 2 Safety aspects 6 3 Design 7 3 1 Slides and arms 7 3 2 Rotating clamp with mounting 8 3 3 Proper use of the equipment 8 3 4 Improper use 9 3 5 Hydraulic oil flow requ...

Page 3: ...age 26 11 Spare parts list not part of the Operating Manual 26 12 EC Declaration of Conformity Summary 26 Our service department in Aschaffenburg will be happy to answer your technical questions and t...

Page 4: ...following symbols are used in this operating manual to highlight details of special importance Identifies details relating to do s and don ts for the purpose of avoiding injury and property damage Spe...

Page 5: ...nents Inappropriate installation maintenance inspection and servicing Assignment of unqualified or non authorised personnel Claims raised by third parties 1 7 Limits of applicable use KAUP attachments...

Page 6: ...safe distance away from moving reciprocating or rotating parts of the attachment to avoid danger of crushing pinching or entanglement Notify the responsible department person immediately of changes a...

Page 7: ...plate 3 in the arm 2 with a floating mounting The upper slide consists of a profile 4 and an arm retainer 5 in which the arm 6 and pressure plate 7 are mounted To ensure optimum lifting the arm 6 can...

Page 8: ...plate 7 prevents the rotator being deflected off the fork carriage of the lift truck The optional side shift 12 is equipped with support rollers 13 and is bolted onto the base plate 7 3 3 Proper use o...

Page 9: ...riginal mode of usage is changed e g fork extensions must be authorised by the manufacturer 3 5 Hydraulic oil flow required When the hydraulic oil flow is insufficient the speed of rotation of the rot...

Page 10: ...lation and commissioning should be performed by qualified and authorised personnel only Pay attention to a sufficient load carrying capacity of the lifting means The following are examples of preferre...

Page 11: ...residual carrying capacity notice and identification of the operating elements if not already present of the combination of lift truck attached equipment on the lift truck 4 2 Checking out KAUP attac...

Page 12: ...essure is necessary only if the load slips or is damaged Make the settings in the numerical sequence and in the direction of the arrows The pressure indication on the manometer gauge drops after clamp...

Page 13: ...re plates are in perfect condition Do not drive with the mast tilted forward Take care when driving that neither the attachment nor the load comes into contact with the ground 5 4 Rotate Rotation can...

Page 14: ...they can result in a risk of accident The EC Declaration of Conformity by the manufacturer becomes invalid and you assume full responsibility in the case of accident Use only original spare parts from...

Page 15: ...ntenance and lubricants Lubricants approved and recommended by KAUP Greases Note Lithium soap grease NLGI Class 2 e g Avialith 2 Designation DIN51825 K 2 K 30 Complex soap grease NLGI Class 2 e g Turm...

Page 16: ...Operating Manual 16 Original Operating Manual 6 3 1 Adjusting the pressure plate and arm Every 200h Check wear on bolts 1 9 11...

Page 17: ...e exact positioning of the spring 2 during installation Afterwards remount the washer 5 and cotter pin 4 Renew worn pins 9 11 in the arm 3 and arm retainer 13 by demounting the clinch pin 10 or retain...

Page 18: ...ter 50h every 500h thereafter Check srcrews 10 on the clamp body 7 9 flange 11 Replace loose or damaged screws Torque the screws as specified in Chapter 6 1 General Weekly Grease Sliding pieces 2 by w...

Page 19: ...ace the sliders 2 When installing the new sliders make sure that the axial stops 4 are correctly seated Remount the screws 3 3a and the greasing nipple 1 Push the arms into clamp body and reinstall nu...

Page 20: ...Operating Manual 20 Original Operating Manual 6 3 5 Rotator mounting without sideshift 6 3 6 Rotator mounting with sideshift...

Page 21: ...7 28 on the lower hooks 29 Replace loose or damaged screws Torque the screws as specified in Chapter 6 1 General Weekly Grease Sliding pieces 25 by way of the greasing nipples 24 Supporting rollers 30...

Page 22: ...e attention that the sliders 25 are seated correctly Then fit the complete rotating clamp as described in section 4 1 Replace defective supporting rollers 30 in the hooks 29 by removing the screws 28...

Page 23: ...eshooting Troubleshooting should only be performed by qualified and authorised personnel Fault Possible cause Correction Clamp Opening and closing Movement too slow Insufficient fluid flow from truck...

Page 24: ...valve is too small Re bore the throttle valve or replace it with a larger one Jerky shifting action Supporting roller defective Replace supporting roller Sliders not properly lubricated Lubricate sli...

Page 25: ...d Check weight and torque required Slides move downwards Load not clamped Clamp load Clearance Clearance too large Bevel gear defective Replace bevel gear RJ defective Replace RJ Flange tip forwards B...

Page 26: ...port e g pallets These must not be damaged The attachment must be secured against slipping or tipping over on the support 10 Decommissioning and storage If the attachment is to be stored for an extend...