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KATflow 210
3 Installation
3.2 Clamp-on sensor installation
The correct selection of the sensor location is crucial for achieving reliable meas-
urements and a high accuracy. Measurement must take place on a pipe in which
sound can propagate (see Acoustic Propagation) and in which a rotationally sym-
metrical flow profile is fully developed (see Straight Pipe Lengths).
The correct positioning of the transducers is an essential condition for error-free
measurements. It guarantees that the sound signal will be received under optimal
conditions and evaluated correctly. Because of the variety of applications and the
different factors influencing the measurement, there can be no standard solution for
the positioning of the transducers.
The correct position of the transducers will be influenced by the following factors:
●
diameter, material, lining, wall thickness and general condition of the pipe,
●
the medium flowing in the pipe,
●
and the presence of gas bubbles and solid particles in the medium.
Check that the temperature at the selected location is within the operating temper-
ature range of the transducers (see technical specification in the Appendix).
Acoustic propagation is given when the flowmeter is able to receive sufficient signal
from the transmitted ultrasonic pulses. The signals are attenuated in the pipe ma-
terial, the medium and at each of the interfaces and reflections. External and in -
ternal pipe corrosion, solid particles and gas content in the medium do heavily con-
tribute to signal attenuation.
Sufficient straight lengths of pipe on the inlet and outlet of the measuring location
guarantee an axi-symmetrical flow profile in the pipe for good measurement accur-
acy. If no sufficient straight lengths of pipe are available for your application, meas-
urements are still obtainable but the uncertainty of the measurement can be com-
promised.
3.3 Installation location
Select an installation location following the recommendations in Table 1 and try to
avoid measuring :
●
in the vicinity of deformations and defects of the pipe,
●
near welding seams,
●
where deposits could be building up in the pipe.
For a horizontal pipe:
Select a location where the transducers can be mounted on the side of the pipe, so that the sound waves emitted by
the transducers propagate horizontally in the pipe. In this way, the solid particles deposited on the bottom of the pipe
and the gas pockets developing at the top will not influence the propagation of the signal.
Correct
Incorrect
9
Acoustic propagation
Straight pipe lengths