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MAINTENANCE RECOMMENDATIONS 

 

** Under No Circumstances should anyone enter the water while a De-Icer is operating. ** 

 

** Please keep the original box for maintenance shipping. ** 

 

The following maintenance procedures can be utilized to ensure many years of quality performance from your 
Kasco De-Icer and reduce the need for more costly repair work. 

 

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PROPER INSTALLATION:  

Proper installation of Kasco equipment will include a power source with 

ground fault interruption.  Ground fault interrupters are a safety feature that can also alert you to electrical 
leaks in the equipment.  

It is extremely important to test the GFI upon installation, each reinstallation, and 

monthly thereafter to ensure proper operation.

  If you have repeat, consistent trips on your ground fault, the 

equipment should be disconnected and removed from the water.  The power cord should be inspected for 
damage and you should call Kasco Marine at 715-262-4488 for further instructions or email Kasco at ser-
[email protected]

 

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OBSERVATION:  

Operating equipment should be observed on a regular basis (daily, if possible) for any 

reduction or variation in performance.  If a change in performance is observed, the equipment should be dis-
connected from power and inspected for any material that may have clogged the system or wrapped around 
the shaft of the motor, especially plastic bags and fishing line.  Even though Kasco De-Icers are the most 
clog-resistant on the market, it is impossible to protect against all items that can clog equipment and still 
maintain a flow of water.  These materials can be very damaging to the equipment under continued operation 
and must be removed as soon as possible.  ALWAYS UNPLUG THE UNIT BEFORE ATTEMPTING TO 
REMOVE CLOGS. 

 

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SUMMER STORAGE:  

You Kasco De-Icer can be used during non-freezing times of the year to improve 

water circulation and prevent stagnant water areas and poor water quality.  If you do decide to store the unit 
during non-freezing times it is not necessary to store Kasco motors upside down.  All internal seals are fully 
lubricated while stored in an upright position. 

 

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CLEANING:  

De-Icers should be removed from the water at least once per season to clean the exterior of 

the system, especially the stainless steel motor housing (can).  The motor housing is the surface that dissi-
pates heat into the water and any algae, calcium, etc. build-up will become an insulator that blocks heat 
transfer.  In most cases a power washer will be sufficient if the unit and algae are still wet. 

 

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SEAL AND OIL REPLACEMENT:  

This is a sealed motor assembly and seals will wear out over time 

(similar to break pads on a car).  Replacement of the seals and a change of oil after three years may 
add longevity to the operation of the motor, saving you the cost of more expensive repairs.  In where the De-
Icer runs most or all of the year, it is a good idea to replace seals more regularly than you would need to in 
situations  where the unit is removed from the water for several months. 

 

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ZINC ANODE:  

A Sacrificial Zinc Anode is supplied on the shaft of all De-Icers for protection of the 

equipment from corrosion and electrolysis.  It is extremely important that the zinc anode be updated 
(replaced) if reduced to half the original size or if white in color.  Corrosion from electrolysis is more com-
monly associated with saltwater or brackish water, but as a matter of precaution, it is important to periodi-
cally check the zinc anode in all installations (at least every two to three months; monthly in saltwater). 

 

Seal replacement and all other repair services should be performed by Kasco Marine or a Kasco trained Author-
ized Repair Center.  Any alterations or changes made to Kasco units by an unauthorized source will void the 
warranty.  This includes tampering with the unit, power cord, and/or control box.  Please contact Kasco Marine, 
Inc. at 715-262-4488 for your nearest Authorized Repair Center. 
 

Summary of Contents for 2400D

Page 1: ...Warranty Claim Return Policy Maintenance Recommendations De Icer Installation Instructions Specs Sizing Replacement Parts Assembly Diagram C 10 Instructions C 20 Instructions Universal Dock Mount Ins...

Page 2: ...when operating NEVER run the unit out of water It will damage the seals and create a dangerous situation for the operator Extreme caution should be used around open water especially cold water which p...

Page 3: ...vironments such as in marinas or other commercial applications or on demand use as may be needed Your Kasco Marine De Icer is ready for immediate use after installation The motor is of an oil filled d...

Page 4: ...eriodically and replaced if necessary Note There are certain conditions under which no circulator can prevent ice damage such as ice that moves due to wind or current extremely cold weather where ice...

Page 5: ...Kasco Marine will re turn units repaired under warranty at our expense via ground freight within the continental United States Other Repairs Most failed equipment can be repaired at substantially low...

Page 6: ...t stagnant water areas and poor water quality If you do decide to store the unit during non freezing times it is not necessary to store Kasco motors upside down All internal seals are fully lubricated...

Page 7: ...lifting or a combination of lifting expansion is your concern you may wish to keep your dock structure or boat area completely ice free Both of these concerns or objectives are very different and may...

Page 8: ...the bow to the stern with the least resistance It is generally easier to De Ice a boat by installing the De Icer at or near the bow angled to push the De Icing flow of wa ter toward the stern It is ge...

Page 9: ...TEP SIX OPTIONAL On installations where open water area is required or de sired to be limited controlled a curtain technique can be used to block the flow of water and restrict the open wa ter area By...

Page 10: ...0280 SEALING PLUG 1 3 990285 SEALING WASHER 1 4 243475 ZINC ASSEMBLY 2400 3400 MODELS 1 4A 840475 ZINC ASSEMBLY 4400 MODELS 1 5 240170 2400 K PROP 2400 MODEL 1 5A 340125 3400 J PROP 3400 MODEL 1 5B 44...

Page 11: ...ough to your power supply to allow at least a slight slack in the power cord from the C 10 Select the screw s with which to mount your C 10 You will need two for the mounting holes at the top of the b...

Page 12: ...ase receipt is needed for limited warranty cover age Warranty is void If thermostat is damaged by unau thorized tampering or improper use KASCO SERVICE PARTS If the service parts listed below are not...

Page 13: ...ogramming of the timer and thermostat see Programming below Install the De Icer power cord through the hole in the lower left portion of the C 20 housing and plug it into the receptacle inside the C 2...

Page 14: ...nd operate only on temperature pull all trippers on the timer to the ON position Bypassing the thermostat to operate only on time can only be done when temperatures are below 40O F To do so set the th...

Page 15: ...sco urges that the base be mounted as securely as possible For salt water use Kasco suggests that you use 1 stainless steel pipe STEP ONE Determine the most suitable application for your situation Ins...

Page 16: ...e sure all bolts and nuts are now tight If more than one set of holes align use the holes closest to the de icer STEP SEVEN Place the Clam Shell Pipe Clamp onto the pipe extension Make sure the two ha...

Page 17: ...Position the Float upside down lengthwise channels facing up and place the Base Strap so the three holes in the Base Strap align with the three threaded holes that comprise the lengthwise midline of t...

Page 18: ...d be on the side of the U Bracket that is closer to the cord clamp Tighten the hardware using the 7 16 wrench and socket wrench until the U Bracket clamps firmly around the cage U Bracket should pull...

Page 19: ...nd of the motor At this time use the Nylon Tie provided to connect the power cord and front Rope to prevent the cord from tangling in the prop Also if the power cord has a Quick Dis connect and Additi...

Page 20: ...rt back up If you are noticing these symptoms the unit should be unplugged immediately because the Thermal Overload will continue to turn on and off until it burns out and damages the motor The unit s...

Page 21: ...or by the customer You must include the power cord and cage assembly with each unit sent in for repair to be considered for warranty repair Do not ship the float and or control box with the unit for r...

Page 22: ...gister your Kasco De Icer online at www de icer com solutions_warranty_registration htm Also fill in the information below and keep for your records Model Ex 2400D _______________________________ Seri...

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