Kasco marine 3.1JF Owner'S Manual Download | Manualshive

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5.1J REPLACEMENT PARTS

ITEM NO.

PART NO.

DESCRIPTION

QTY.

1

840550

5.1 J HOUSING

1

2

840560

IMPELLER, 5 HP

1

3

840558

CONE, 5.1J

1

4

840220

8400 JET/ PUMP BASE

1

5

475628

SCREW, FILLISTER HEAD

3

6

990275

O RING, CORD

1

7

990280

SEALING PLUG

1

8

990281

O RING

1

9

820425

GREASE CAP FOR 8400

1

10

840400

LIP SEAL, 5/8"

2

11

475625

SCREW, 10-24 X 2.5" LONG

3

12

475626

FLAT WASHER, #10

3

13

475642

WASHER, 1/2"

1

14

993201

WIRE CAGE ASSEMBLY

1

15

261231

WASHER, FLAT

2

16

261234

NUT, HEX

1

17

261240

5/16-18x1 1/4 HHCS

1

18

689146

HOLD DOWN BRACKET

3

19

258476

FLAT WASHER, 1/4"

3

20

584692

1/4-20 X 1-3/8" BOLT

3

21

840475

ZINC ASSEMBLY

1

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Summary of Contents for 3.1JF

Page 1: ...ssembly Installation Instructions Nozzles Pattern Sizes C 85 Control Panel Instructions For 8400JF 3 1JF C 95 Control Panel Instructions For 5 1JF Maintenance Recommendations Warranty Warranty Claim Return Policy 8400JF Replacement Parts Assembly Diagram 3 1JF Replacement Parts Assembly Diagram 5 1JF Replacement Parts Assembly Diagram Troubleshooting Tips Customer Repair Form Warranty Registration...

Page 2: ...ter with the equipment in opera tion Caution should be used when dealing with any electrical and or moving equipment NEVER run the unit out of water It will damage the seals and create a dangerous situation for the operator Extreme caution should be used around water especially cold water such as in Spring Fall and Winter Cold water poses a hazard in and of itself NEVER lift or drag the fountain b...

Page 3: ... Kasco Marine backs each 8400JF 3 1JF and 5 1JF Aerating Foun tain with a 2 Year Warranty This warranty covers any and all manufacturers defects within 2 years from the date of purchase See Warranty Warranty Claim Return Policy on pages 17 18 Please register your Fountain online at www kascomarine com general_info_warranty_registration htm USE AND OPERATION Kasco Fountains are designed and enginee...

Page 4: ...zzle Y Insert comes installed in 7 1 5 Juniper Nozzle 1 6 Willow Nozzle 1 7 Redwood Spruce Nozzle 1 NOTE Extra hardware may be included TOOLS SUPPLIES NEEDED A Anchors or stakes for installing unit 3 B Philips head screw driver for mounting C 85 C 240V Electrical Supply near pond on a post with room for mounting the C 85 D Three 12 galvanized pipe for weighting ropes optional G 10 x 1 long or long...

Page 5: ... 3 Linden Nozzle 1 4 Redwood Nozzle Y Insert comes installed in 7 1 5 Juniper Nozzle 1 6 Willow Nozzle 1 7 Redwood Spruce Nozzle 1 NOTE Extra hardware may be included TOOLS SUPPLIES NEEDED A Anchors or stakes for installing unit 3 B Philips head screw driver for mounting C 85 C 240V Electrical Supply near pond on a post with room for mounting the C 85 D Three 12 galvanized pipe for weighting ropes...

Page 6: ...d now be extending through the assem bly Loosely install the six 3 8 Lock Nuts Part B5 on the ends of the bolts do not tighten yet Connect the Top and Bottom Float Brackets using three 1 4 x 3 4 Bolts Part B7 with three 1 4 Lock Washers Part B8 and three 1 4 Nuts Part B12 and tighten using the 7 16 wrench and socket STEP FIVE Stand the assembly on its side and center the Top Screen Part B10 inside...

Page 7: ...s on the nozzle and tighten the screws into the cone assembly Once you feel resistance two more turns will be sufficient To install the Spruce nozzle follow the same steps but do not install the Y Insert STEP NINE On power cord lengths of 100 feet or longer with the watertight Quick Disconnect the power cord is shipped separately It should now be attached to the stub cord by lining up the male and...

Page 8: ...re wire stripped portion of the WHITE wire into 2 and the bare wire stripped por tion of the BLACK wire into 4 Tighten both lugs securely Replace metal barrier plate in panel Test the GFCB with the test button now and every 30 days If lights are installed they can now be in stalled per Instructions included with the lights Once completed power can be restored to the panel ENJOY YOUR NEW KASCO AERA...

Page 9: ... Juniper Nozzle 1 6 Willow Nozzle 1 7 Redwood Spruce Nozzle 1 8 Sequoia Nozzle 9 3 8 x 2 5 Bolt 1 NOTE Extra hardware may be included TOOLS SUPPLIES NEEDED A Anchors or stakes for installing unit 3 B Philips head screw driver for mounting C 95 C 240V Electrical Supply near pond on a post with room for mounting the C 95 D Three 12 galvanized pipe for weighting ropes optional G 10 x 1 long or longer...

Page 10: ...hrough the assem bly Loosely install the six 3 8 Lock Nuts Part B5 on the ends of the bolts do not tighten yet Connect the Top and Bottom Float Brackets using three 1 4 x 3 4 Bolts Part B7 with three 1 4 Lock Washers Part B8 and three 1 4 Nuts Part B12 and tighten using the 7 16 wrench and socket STEP FIVE Stand the assembly on its side and center the Top Screen Part B10 inside the three Top Float...

Page 11: ...ed in the 3 holes on the nozzle and tighten the screws into the cone assembly Once you feel resistance two more turns will be sufficient To install the Spruce nozzle follow the same steps but do not install the Y Insert STEP NINE All 5 1JF power cords have a watertight Quick Dis connect and the power cord is shipped separately It should now be attached to the stub cord by lining up the male and fe...

Page 12: ...GFCB with the test button now and every 30 days If lights are installed they can now be in stalled per Instructions included with the lights Once completed power can be restored to the panel ENJOY YOUR NEW KASCO AERATING FOUNTAIN 12 For ease of removal you may choose to keep at least one anchor within reach from shore just below the water s surface STEP ELEVEN ALTERNATE INSTALLATION In ponds where...

Page 13: ...ked L inside one of the fins uses the 3 8 x 4 bolt LINDEN Model HP Height Width 8400JF 2 18 30 3 1JF 3 19 35 5 1JF 5 20 35 The Willow nozzle marked W on the inside of the cone uses the 3 8 x 4 bolt WILLOW Model HP Height Width 8400JF 2 12 5 28 3 1JF 3 13 25 5 1JF 5 14 36 The Juniper nozzle marked with J on in inside of the nozzle cone uses the 3 8 x 4 bolt JUNIPER Model HP Height Width 8400JF 2 8 ...

Page 14: ...AL to proper time of day See step 2 above ON TRIPPER TIME POINTER TIME DIAL OFF TRIPPER MANUAL LEVER Wiring information Copper Conductors Wire Terminal Size Tightening Torque AWG Lb In 14 20 12 20 10 20 8 25 6 35 4 45 3 50 2 50 L2 15 A OPEN 20 A 20 A GFCB L1 N GND TIMER IMPORTANT This control panel must be installed according to the National Electrical Code including article 680 and local code req...

Page 15: ...e ON TRIPPER TIME POINTER TIME DIAL OFF TRIPPER MANUAL LEVER Wiring information Copper Conductors Wire Terminal Size Tightening Torque AWG Lb In 14 20 12 20 10 20 8 25 6 35 4 45 3 50 2 50 IMPORTANT This control panel must be installed according to the National Electrical Code including article 680 and local code requirements The main lugs and neutral main are suitable for No 14 to 2 AWG COPPER con...

Page 16: ...ater is thrust into the air it is exposed to the colder air temperatures longer and can actually make ice thicker on the pond lake Storage over winter is best in a location that is out of the sun and cool but above 32O F It is not necessary to store Kasco motors upside down All internal seals are fully lubricated while stored in an upright position CLEANING Fountains should be removed from the wat...

Page 17: ...ed under warranty The Fountain is damaged by unauthorized tampering The Sacrificial Zinc Anode around the propeller shaft shows significant deterioration The Anode must be inspected periodically and replaced if necessary Warranty Claim Procedure Check the ten or eleven digit serial number printed either on the black cover of the motor or on the blue name plate and determine the year of manufacture...

Page 18: ...ense Kasco Marine will re turn units repaired under warranty at our expense via ground freight within the continental United States Other Repairs Most failed equipment can be repaired at substantially lower costs than replacement with new Please ship ac cording to the instructions in the previous section Again it is best to call ahead for a Return Authorization Number and or Repair Form so we know...

Page 19: ...EW FILLISTER HEAD 3 7 990275 O RING CORD 1 8 890100 CAN 8400 SERIES 1 9 990280 SEALING PLUG 1 10 990281 O RING 1 11 820425 GREASE CAP FOR 8400 1 12 840400 LIP SEAL 5 8 2 13 475625 SCREW 10 24 X 2 5 LONG 3 14 475626 FLAT WASHER 10 3 15 475642 WASHER 1 2 2 16 993201 WIRE CAGE ASSEMBLY 1 17 261231 WASHER FLAT 2 18 261234 NUT HEX 1 19 261240 5 16 18x1 1 4 HHCS 1 20 689146 HOLD DOWN BRACKET 3 21 258476...

Page 20: ...ILLISTER HEAD 3 6 990275 O RING CORD 1 7 990280 SEALING PLUG 1 8 990281 O RING 1 9 820425 GREASE CAP FOR 8400 1 10 840400 LIP SEAL 5 8 2 11 475625 SCREW 10 24 X 2 5 LONG 3 12 475626 FLAT WASHER 10 3 13 475642 WASHER 1 2 1 14 993201 WIRE CAGE ASSEMBLY 1 15 261231 WASHER FLAT 2 16 261234 NUT HEX 1 17 261240 5 16 18x1 1 4 HHCS 1 18 689146 HOLD DOWN BRACKET 3 19 258476 FLAT WASHER 1 4 3 20 584692 1 4 ...

Page 21: ... HEAD 3 6 990275 O RING CORD 1 7 990280 SEALING PLUG 1 8 990281 O RING 1 9 820425 GREASE CAP FOR 8400 1 10 840400 LIP SEAL 5 8 2 11 475625 SCREW 10 24 X 2 5 LONG 3 12 475626 FLAT WASHER 10 3 13 475642 WASHER 1 2 1 14 993201 WIRE CAGE ASSEMBLY 1 15 261231 WASHER FLAT 2 16 261234 NUT HEX 1 17 261240 5 16 18x1 1 4 HHCS 1 18 689146 HOLD DOWN BRACKET 3 19 258476 FLAT WASHER 1 4 3 20 584692 1 4 20 X 1 3...

Page 22: ...ain has a Thermal Overload built in that will turn the unit off when it overheats Once the unit has cooled down it will start back up If you are noticing these symptoms the unit should be unplugged immediately because the Thermal Overload will continue to turn on and off until it burns out and damages the motor The unit should be unplugged and taken out of the water to find the cause of the proble...

Page 23: ...d for by the customer You must include the power cord and cage assembly with each unit sent in for repair to be considered for warranty repair Do not ship the float and or control box with the unit for repair unless otherwise instructed Today s Date ___________________ Customer Information Name _________________ Phone Number _____________________ Address __________________________ Alternate Number...

Page 24: ...register your fountain online at www kascomarine com general_info_warranty_registration htm Also fill in the information below and keep for your records Model Ex 3 1JF _______________________________ Serial Ex 7001J311725 ______________________________ Purchase Date _____________________ Purchased From ___________________________________ Registration Date ___________________________ 884168 ...

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