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Owners Manual

Aerating Fountains

3400JF & 3400HJF

4400JF & 4400HJF

Contents

Important Safety. . . . 

pg2

General Instructions. . . . 

pg2

Cord Gauge Chart. . . . 

pg3

Unit Specs. . . . 

pg3

3400JF, 3400HJF Parts Included. . . . 

pg4

3400JF, 3400HJF Assembly. . . . 

pg4

4400JF, 4400HJF Parts Included. . . . 

pg6

4400JF, 4400HJF Assembly. . . . 

pg7

Mesh Screen Attachment. . . . 

pg8

Nozzle Options. . . . 

pg9

Installation Instructions. . . . 

pg10

Control Panel Installation. . . . 

pg11

C-25 Timer Control Instructions. . . . 

pg12

C85 non-metallic Wiring Diagram. . . . 

pg14

C85 / C95 non-metallic and 3 Phase Control Panel Timer. . . . 

pg15

Maintenance Recommendations. . . . 

pg16

Warranty Policy. . . . 

pg17

Troubleshooting Tips. . . . 

pg18

3400J Replacement Parts. . . . 

pg20

4400J Replacement Parts. . . . 

pg21

Customer Repair Form. . . . 

pg22

Registration Information. . . . 

pg24

 Rev. 05/22/12

Kasco Marine, Inc.

800 Deere Rd.

Prescott, WI 54021

PH (715) 262-4488  

FAX (715) 262-4487

www.kascomarine.com

C

Intertek

3020379

ANSI/UL 778, 5th Ed. 2010

CAN/CSA C22.2 No. 108-M89

UL 50, 11th Ed. 1995

Summary of Contents for 3400HJF

Page 1: ...ontrol Panel Installation pg11 C 25 Timer Control Instructions pg12 C85 non metallic Wiring Diagram pg14 C85 C95 non metallic and 3 Phase Control Panel Timer pg15 Maintenance Recommendations pg16 Warranty Policy pg17 Troubleshooting Tips pg18 3400J Replacement Parts pg20 4400J Replacement Parts pg21 Customer Repair Form pg22 Registration Information pg24 Rev 05 22 12 Kasco Marine Inc 800 Deere Rd ...

Page 2: ... not use boats that tip easily for fountain in stallation such as a canoe and follow all boating safety rules and regulations including wearing a PFD Personal Flotation Device The fountain is supplied with an internal ground ing conductor and a grounding type attachment plug To reduce the risk of electrical shock be certain that the fountain is plugged into the C 25 Control Box 120V or C 85 Contro...

Page 3: ... O around the unit and from below the unit The water is pulled upward and thrust through the flotation collar into the air Your Kasco Marine Fountain is ready for immediate use after installation The motor and ball bearings are submerged in oil and no further lubrication is needed Make sure to keep the motor housing clean from hard water deposits and or algae See Mainte nance Recommendations It is...

Page 4: ... C 25 or C 85 Two 12 pieces of 1 galvanized pipe or weighted tubing for weighting ropes optional 10 x 1 long or longer screw s for mounting the C 25 3 or C 85 4 9 16 Socket and Ratchet 9 16 Wrench 3400JF 3400HJF Assembly STEP ONE Make sure you have all the parts needed If any short ages are found contact your Kasco representative immediately 3400JF 3400HJF Parts Included 3400JF Aerating Fountain U...

Page 5: ... end Tighten until snug and repeat with remaining clip STEP EIGHT Turn the assembly upright again At this time if the cord contains a metal strain relief you can use the chain connector and attach it in one of the opening at the rope placement The chain connector will easily fit STEP TWO Set motor housing upright stainless steel can down on a flat surface STEP THREE Peel off the adhesive on one of...

Page 6: ...rain relief on the cord If a Strain Relief is present on the cord you may disregard the Nylon Tie On cords with a Quick Disconnect the discon nect should be tightened properly to avoid leaking If installing a new Quick Disconnect refer to Quick Disconnect Instructions STEP NINE Select a nozzle See JF Nozzle Options Insert the Shaft Bolt into the Nozzle Head so it fits snugly into the molded socket...

Page 7: ... then thread into the retaining clip float retain float retaining clip ing clip Tighten until snug with a Phillips Head screw driver and repeat for 3 remaining screws Set of 5 Interchangeable Nozzles 5 1 3 8 x 2 25 bolt 1 2 3 8 x 4 bolt 1 3 Linden Nozzle 1 4 Sequoia Nozzle 1 5 Juniper Nozzle 1 6 Willow Nozzle 1 7 Cypress Nozzle 1 8 Collar for Cypress Nozzle 1 Also Included Mesh screen 1 with cable...

Page 8: ...Se cure mesh vertical seam at the top bottom and middle STEP FIVE See Mesh Screen Attachment section before con necting the bottom screen to the float Turn secured assembly upside down so the top of the float logo side is face down on the flat surface Place Bottom Screen Part 10 onto the bottom side of the float Make sure the wide opening of the screen is against the float and the 3 handles on the...

Page 9: ...x 2 25 bolt To install simply drop the bolt through the nozzle and thread into the top of the cone on the fountain Cypress Display The Cypress nozzle marked C1 on fin makes use of the collar marked C2 on the top rim and the 3 8 x 4 bolt Model Height Width 3400JF HJF 6 16 4400JF HJF 7 5 25 using 3 cable ties Overlap vertical edges 1 inch overlap Attach 3 cable ties 2 Insert existing stainless steel...

Page 10: ...re the water level fluctuates significantly you may need to suspend a small weight 12 of 1 galvanize pipe works well at the mid point of the rope to take up any slack as the water level drops The weight should be light enough so the Fountain can rise as the water level rises This can also help hide ropes by sinking them further below the surface Linden Display The Linden nozzle marked L inside one...

Page 11: ...ed power conductors to prevent excessive voltage drop Consult with your electrician to properly size power feed conductors Use copper conductors only Aerator power cord connection Your aerator pump will be provided with a flexible power cord for connection to this control panel If the power cord has a plug you will need to cut it off The power cord conductors black white green will need to be stri...

Page 12: ...t Be sure the timer is in the ON position 2 If the G F C I tests okay restore power by pushing the RESET button back in THE RESET BUTTON MUST BE PUSHED FIRMLY AND FULLY INTO PLACE UNTIL IT should be stripped back at least 3inches Follow the connection diagram for terminating these three wires to the terminal blocks in the control panel Black connects to Terminal 4 White connects to Terminal 5 Gree...

Page 13: ...MER OPERATION INSTRUCTIONS C 25 Control Box will turn the aerator fountain ON OFF with the TIMER Kasco lights will turn ON with the PHOTO EYE and OFF with TIMER C 25 Control Box is to be used with Kasco Approved Lights ONLY Insert ON GREEN and OFF RED trippers into dial at desired ON and OFF times Turn dial clockwise one or more revolutions until correct time of day AM or PM in window is aligned w...

Page 14: ...14 C85 non metallic Wiring Diagram ...

Page 15: ...ire pe riod that the aerator is to be turned ON i e fifteen minutes for each tripper on the 24 Hour dial When the tripper is pushed to the inside the switch is in the OFF position PROGRAMMING WITH MANUAL OVERRIDE SWITCH Your Timer may have a 3 way manual switch or a 2 way manual switch AUTOMATIC MODE In order to operate the time clock in the automatic mode the manual switch must be in the automati...

Page 16: ... all installations at least every two to three months Seal replacement and all other repair services should be performed by Kasco Marine or a Kasco trained Authorized Repair Center Any alterations or changes made to Kasco units by an unauthorized source will Maintenance Recommendations Under No Circumstances should anyone enter the water while a fountain is operating Please keep the original box f...

Page 17: ...ur local distributor with the shipment If no Repair Form is available include your name and physical address for return delivery of the repaired unit and a daytime phone number and or e mail ad void the warranty This includes tampering with the unit power cord and or control box Please contact Kasco Marine Inc at 715 262 4488 for your nearest Authorized Repair Center Warranty Policy Warranty Perio...

Page 18: ...f off and back on without the timer and without tripping the GFI breaker Each Kasco Fountain has a Thermal Overload built in that will turn the unit off when it overheats Once the unit has cooled down it will start back up If dress for correspondence regarding the warranty claim Any expedited shipping method for the return of the unit is at the customer s expense Kasco Marine will return units rep...

Page 19: ...ved of water If the unit does not have the proper amount of water the flow or pattern will fluc tuate up and down and look sporadic If you are see ing these symptoms unplug the unit and clean away the debris that is clogging up the screen Another possibility if these symptoms are noticed is a chipped or damaged prop that is causing the unit to wobble and not pump properly When the unit is unplugge...

Page 20: ...ER 1 4 4 6 251250 14 X 1 1 4 LONG HEX WASHER HEAD 4 7 990281 O RING 1 8 990280 SEALING PLUG 1 9 990400 LIP SEAL 1 10 990275 O RING CORD 1 11 243475 ZINC ASSEMBLY 1 12 342050 IMPELLER 3400J 1 13 334125 MAIN HOUSING 2400J 3400J 1 14 344100 INNER HOUSING 2400J 3400J 1 15 334150 CONE 2400J 3400J 1 16 334175 INNER CHAMBER 2400J 3400J 1 17 334306 6 X 3 4 LONG PHILLIPS HEAD SS 10 18 334300 6 WASHER 4 340...

Page 21: ...21 4400J Replacement Parts 4400J Replacement Parts ...

Page 22: ...nclude the power cord and cage assembly fountain housing with each unit sent in for repair to be considered for warranty and for proper repair and shipping protection Do not ship the float and or control box with the unit for repair unless otherwise instructed Today s Date ___________________ Customer Information Name _________________ Phone Number _____________________ Address ___________________...

Page 23: ...23 ...

Page 24: ...ords Model Ex 3400JF _______________________________ Serial Ex 8001J31725 ______________________________ Purchase Date _____________________ Purchased From ___________________________________ Registration Date ___________________________ Kasco Marine Inc 800 Deere Rd Prescott WI 54021 Phone 715 262 4488 Fax 715 262 4487 www kascomarine com sales kascomarine com 884180 ...

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