KARMETAL KMT 180 CRAFT Operation Manual Download Page 41

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9.7

GEARBOX ASSEMBLY

151_01_08_001_Gearbox Assembly

Part Number

Part Name

Qty

Description

Product Code

Gearbox Pulley

151 01 08 101

Gearbox Shaft

1 Ø40 4140

151 01 08 102

Bushing

151 01 08 106

Bearing

150 06 1234

Gearbox with Motor

Washer

2 Ç 1040 Ø40*5 151 01 11 155

Imbus Bolt

2 M10x25

150 06 1285

Wedge of Pulley

151 01 08 104

Wedge of Reductor

151 01 08 103

Summary of Contents for KMT 180 CRAFT

Page 1: ...KK54 15 07 2016 00 KMT 180 CRAFT OPERATION MANUAL Main photo may feature optional accessories of the machine...

Page 2: ...NOTE This manual is a part of the machine It must be supplied with the machine in case of any transport or sale ATTENTION BEFORE USING THE MACHINE PLEASE READ THIS MANUAL CAREFULLY ALL EXPLANATIONS IN...

Page 3: ...0 264 276 59 19 Web www karmetal com tr e mail info karmetal com tr Machine type model KMT 180 CRAFT Manual Miter Bandsaw Machine Applicable EC Directives Machinery Directive 2006 42 EC Low Voltage Di...

Page 4: ...inadequate wiring improper installation all electrical and electronic components all electrical motors etc and due to accidents or any damage caused by transportation flood fire natural disasters thef...

Page 5: ...and returned to the manufacturer or its authorized dealer within two months after the date of purchasing Failure to do so will void the warranty WARRANTY REGISTRATION FORM Machine Model Serial Number...

Page 6: ...1 Technical Specifications of the Machine 13 2 2 Standard Equipment 13 2 3 Noise Level 13 2 4 Machine Dimensions 14 2 5 Properties Table According to Forms of Swarf 15 2 6 KMT 180 CRAFT Bandsaw Machin...

Page 7: ...1 BASE ASSEMBLY 29 9 1 1 BASE UPPER FRAME 30 9 1 2 BASE LOWER FRAME 31 9 2 FLANGE JOINT ASSEMBLY 32 9 3 VISE ASSEMBLY 33 9 4 BOW ASSEMBLY 35 9 5 BOW LIFTTING CYLINDER ASSEMBLY 37 9 6 BLADE GUIDE ASSE...

Page 8: ...ed for cutting general metal material Do not cut wood and analogous material meat fishery food and agriculture products combustible and radioactive materials Enough space should be provided around the...

Page 9: ...9 1 2 Danger Zones on the Machine...

Page 10: ...10 1 3 Safety Equipments On The Machine...

Page 11: ...chine may cause wounding and serious gashes Machine gives aural warning while the cover is open 1 3 3 Down Limit Switch This switch is used to adjust the bow s nadir to goes down Down limit switch is...

Page 12: ...ling the machine 1 4 3 High Voltage Label This label shows high voltage risk parts All electrical connections should be done by a qualified electrician 1 4 4 Safety Equipments Label All the safety dev...

Page 13: ...stable Hydraulic Cylinder One Way Miter Till 60 Adjustable Length Setting Bar Adjustable Tension Band Wheel 1 Bandsaw Blade 2 3 Noise Level In accordence with the Machinery Directive 2006 42 EC The A...

Page 14: ...14 2 4 Machine Dimensions...

Page 15: ...lour of the swarf Blue or brown Blue or brown Silver or yellow Silver Silver Silver Silver Silver Bandsaw speed Decreas e Decrease Suitable Increase Suitable Suitable Decreas e Suitable Advance speed...

Page 16: ...Mains voltage and frequency complying with the machine motor characteristics Environment temperature from 10 C to 50 C Relative humidity is 5 to 90 3 4 Machine Placement and Position The followings s...

Page 17: ...conformance with the required electrical standards of your area 2 Turn off the main circuit breaker of the area in which the machine will be located 3 Machine s power cord should be connected to an ap...

Page 18: ...p push button stops all functions of the machine The machine will not function until Emergency stop button is released To release the emergency button turn it in the direction indicated on its hub Cau...

Page 19: ...Button Cutting process can be switched on and off via this button Flow Control Valve Downward stroke speed of the bow can be controlled via this valve Vane When this vane is closed the bow cannot be m...

Page 20: ...its highest position 2 Turn the hand wheel to left to loosen the blade 3 Switch off the main power switch of the machine Caution Avoid serious injury by turning the machine s power off at the main sw...

Page 21: ...uncoiled Take extreme caution to prevent injury when uncoiling the new blade Make sure you wear safety gloves and glasses Locate back of edge the blade into the carbide inserts pressure pads and guid...

Page 22: ...ide guides by hand only Note Do not over tighten the carbide pressure guides 16 Adjust the position of the chip brush so that the bristles reach fully into the gullet of the blade without extending be...

Page 23: ...ms gearbox and vise roller bearings Check the condition of these mechanisms and clean them if necessary before applying grease Use EP type grease for vise roller drive mechanisms gearbox Test the qual...

Page 24: ...ure pads and the saw blade guide bearings Check the viscosity condition of the hydraulic oil Renew if it is necessary Renew the worn damaged malfunctioning components that do not function properly If...

Page 25: ...loose or set too far apart Premature blade breakage premature tooth wear and chipped tooth Feed rate too high or too low Check your coolant Check adjust carbide blade pressure pads Check wheel alignm...

Page 26: ...coolant 4 Apply the recycling procedure for dismantling the machine 5 Separate the material to be disposed of depending on their types and composition and have them collected and or recycled by waste...

Page 27: ...27 9 SPARE PART LIST...

Page 28: ...01 3 Vise Assembly 1 Assembly 151 01 06 001 V02 4 Bow Assembly 1 Assembly 151 01 04 002 5 Bow Lifting Cylinder Assembly 1 Assembly 151 02 12 100 6 Blade Guide Assembly 1 Assembly 151 01 15 002 7 Gearb...

Page 29: ...00_V02_Base Assembly Part Number Part Name Qty Description Product Code 1 Machine Base Lower Frame 1 Assembly 151 01 01 200 2 Machine Base Upper Frame 1 Assembly 151 01 01 100 V02 3 Washer 4 For M12 1...

Page 30: ...l Assembly 1 Assembly 151 02 01 300 3 Coolant Pump 1 Part 150 02 017 4 Hexagon Bolt 2 M10x60 150 06 1328 5 Nut 2 M10 150 06 317 6 Hexagon Bolt 4 M6x20 150 06 007 7 Cover Plate 1 Assembly 151 02 01 190...

Page 31: ...ME 151_01_01_200_Base Lower Frame Part Number Part Name Qty Description Product Code 1 Leg Assembly 2 Assembly 151 01 01 210 2 Leg Connection Plate 2 T 12 St 37 151 01 01 213 3 Washer 8 M10 150 06 318...

Page 32: ...lange Joint Assembly Part Number Part Name Qty Description Product Code 1 Flange Joint 1 151 02 23 101 2 Spring Bracket 1 151 02 23 112 3 Imbus Bolt 2 M8x20 150 06 200 4 Stay Bolt 1 M8x16 150 06 168 5...

Page 33: ...33 9 3 VISE ASSEMBLY...

Page 34: ...02 06 306 14 Stay Bolt 2 M8x10 150 06 253 15 Locking Arm 1 151 02 06 307 16 Rapid Locking Shaft 1 151 02 06 320 17 Handle 1 M12x30 150_06_1331 18 Washer 1 151 07 06 340 19 Imbus Bolt 1 M6x15 150 06 13...

Page 35: ...35 9 4 BOW ASSEMBLY...

Page 36: ...26 151 02 04 102 12 Imbus Bolt 4 M8x30 150_06_042 13 Lifting Shaft 1 AA 19 151 02 04 103 14 Nut 1 M10 150 06 317 15 Flange Joint Connection Assembly 1 Montaj 151 02 04 105 16 Brush System 1 151 02 04...

Page 37: ...Cylinder Shaft 1 14 151 02 12 105 4 Cylinder Front Cover 1 35 151 02 12 106 5 Bushing 1 19x 15 151 02 12 107 6 O Ring 2 O Ring 150 04 670 7 O Ring 2 O Ring 150 04 639 8 Nut 1 M8 150 06 292 9 Imbus Bo...

Page 38: ...ADE GUIDE ASSEMBLY 151_01_15_002_Blade Guide Assembly Part Number Part Name Qty Description Product Code 1 Fixed Blade Guide Assembly 1 Montaj 151 01 15 100 2 Mobile Blade Guide Assembly 1 Montaj 151...

Page 39: ...de Assembly Part Number Part Name Qty Description Product Code 1 Right Shoe Assembly 1 151 01 15 112 2 Arm Plate 1 151 02 15 101 3 Spring Lock Washer 2 For M8 150 06 359 4 Imbus Bolt 2 M8x20 150 06 20...

Page 40: ...duct Code 1 Left Shoe Assembly 1 151 01 15 111 2 Arm 1 15x40 151 01 15 201 3 Protecion Cover 1 T 1 5 Sheet Metal 151 01 15 202 4 Clamping Jaw 1 151 01 15 203 5 Imbus Bolt 4 M8x20 150 06 200 6 Stay Bol...

Page 41: ...oduct Code 1 Gearbox Pulley 1 151 01 08 101 2 Gearbox Shaft 1 40 4140 151 01 08 102 3 Bushing 1 151 01 08 106 4 Bearing 1 150 06 1234 5 Gearbox with Motor 1 6 Washer 2 1040 40 5 151 01 11 155 7 Imbus...

Page 42: ...150 2 Tesnsioning Shaft 1 151 01 11 106 3 Bushing 1 151 02 11 116 4 Stay Bolt 1 M8x10 150 06 253 5 Tensioning Pulley 1 GG 26 151 01 11 104 6 Wheel 1 125 151 02 11 111 7 Spring Pin 1 6x35 150 06 180 8...

Page 43: ...ode 1 Panel Cover 1 151 02 05 155 2 Panel Top Cover 1 151 02 05 175 3 Control Panel 1 4 Flow Control Valve 1 151 02 12 121 5 Label of Flow Control Valve 1 150 10 003 K 6 Imbus Bolt 4 M8x20 150 06 200...

Page 44: ...SEMBLY 151_02_16_000_Spring Assembly Part Number Part Name Qty Description Product Code 1 Tension Shaft 1 AA 16 151 02 16 102 2 Conical Spring 1 151 02 16 151 3 Hexagon Bolt 1 M10x60 150 06 1328 4 Nut...

Page 45: ...45 9 11 ELECTRIC GROUP...

Page 46: ...46...

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