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9.803-436.0-B •  Operator Kärcher HDS Diesel 

15

 

PRESSURE 

W

ASHER  

T

roub

leshooting  Guide

TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

SOLUTION

LOW WATER 
TEMPERATURE

Improper fuel or water in fuel

Replace with clean and proper fuel.

Low fuel pressure

Increase fuel pressure.

Weak fuel pump

Check fuel pump pressure. Replace pump if 
needed.

Fuel fi lter partially clogged

Replace as needed.

Soot build-up on coils not allowing 
heat transfer

Clean coils.

Improper burner nozzle

 Call Dealer.

WATER 
TEMPERATURE 
TOO HOT

Incoming water to machine warm or 
hot

Lower incoming water temperature.

Fuel pump pressure too high

See specifi cations for proper fuel pressure.

Fuel pump defective

Replace fuel pump.

Detergent line sucking air

Tighten all clamps. Check detergent lines for 
holes.

Defective temperature switch

Replace.

Incorrect fuel nozzle size

Call Dealer.

Insuffi cient water supplied

Check water G.P.M. to machine.

Restricted water fl ow

Check nozzle for obstruction, proper size.

PUMP NOISY

Air in suction line

Check water supply and connections on 
suction line.

Broken or weak inlet or discharge 
valve springs

Check and replace if necessary.

Excessive matter in valves

Check and clean if necessary.

Worn bearings

Check and replace if necessary.

PRESENCE OF 
WATER IN OIL

Oil seal worn

Check and replace if necessary.

High humidity in air

Check and change oil twice as often.

WATER DRIPPING 
FROM UNDER 
PUMP

Piston packing worn

Check and replace if necessary.

O-Ring plunger retainer worn

Check and replace if necessary.

Cracked piston

Check and replace if necessary.

Pump protector

Lower water supply pressure. Do not run with 
spray gun closed longer than 2 minutes.

Summary of Contents for HDS 5.6/35 De Cage

Page 1: ...cial us MODEL ORDER HDS 5 6 35 De Cage 1 110 622 0 HDS 5 6 35 De Cage 1 110 623 0 98034310 1 W A R N I N G PR EC AU TIO N A TT EN TIO N OP ER AT ING INST RU CT IONS INST RU CC IONE S DE OP ER AC ION M...

Page 2: ...attery is Not Charging When the light is on it means check battery and or charging system IDENTIFICATION OF OPERATIONAL LABEL SYMBOLS 1 575 609 0 SPECIFICATIONS Pump Volume at Pump Head 5 6 GPM Pump P...

Page 3: ...ure washer You should record both serial number and date of purchase and keep in a safe place for future reference 9 803 436 0 B Operator K rcher HDS Diesel Introduction Important Safety Information 4...

Page 4: ...ert watch what you are doing KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING DANGER Keep wand hose and water spray away from electric wiring or fatal electric shock may result 4 All installations must co...

Page 5: ...Machines with shut off spray gun should not be operated with the spray gun in the off position for IMPORTANT SAFETY INFORMATION In an overfilling situation additional precautions are necessary to ensu...

Page 6: ...r outlet turn burner off and open spray gun to al low water to cool below 100 before stopping the machine Then open the spray gun to relieve pres sure Failure to properly cool down or maintain the hea...

Page 7: ...sure Switch Activates fuel solenoid to turn off burner when trigger on spray gun is released UnloaderValve Safety control which releases pres sure when spray gun trigger is released High Pressure Hose...

Page 8: ...0 or 30W non detergent oil STEP 6 Connect the garden hose to pump water inlet Inspect inlets CAUTION Do not run the pump without water or pump damage will result STEP 2 Pull the spring loaded col lar...

Page 9: ...d pointed away from you or anybody else insert pressure nozzle into quick coupler on end of wand Press trigger on spray gun to obtain pres surized cold water spray WARNING Never replace noz zles witho...

Page 10: ...apply to surface for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remain on surface 1 3 minutes Do not all...

Page 11: ...e crankcase with MIL L 644 P9 protectant oil Fill the fuel tank with a high grade fuel preservative add mix such as STA BIL per the manufacturer recommendations 3 Start and operate the engine at 3 4 s...

Page 12: ...nd tested at the factory before shipping Occasional adjustment of the unloader may be necessary to maintain correct pressure Adjusting Unloader Valves Tampering with the factory setting may cause per...

Page 13: ...valve kit Obstruction in spray nozzle Remove obstruction Leaking pressure control valve Rebuild or replace as needed Slow engine RPM Set engine speed at proper specifications Pump sucking air Check wa...

Page 14: ...ine speed Increase engine RPM to increase voltage Flow switch malfunction Remove test for continuity and replace as needed Flow solenoid malfunction Replace if needed FLUCTUATING PRESSURE Valves worn...

Page 15: ...l clamps Check detergent lines for holes Defective temperature switch Replace Incorrect fuel nozzle size Call Dealer Insufficient water supplied Check water G P M to machine Restricted water flow Chec...

Page 16: ...of detergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION Pump sucking air...

Page 17: ...tions Check pump oil level before first use of your new pressure washer Change pump oil after first 50 hours and every 3 months or 500 hours thereafter Use non detergent SAE 10W 40 or 30W oil PREVENTA...

Page 18: ...Form 9 803 436 0 Printed in U S A...

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