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9.803-436.0-B •  Operator Kärcher HDS Diesel 

13

 

PRESSURE 

W

ASHER  

T

roub

leshooting  Guide

TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

SOLUTION

LOW OPERATING 
PRESSURE

Faulty pressure gauge

Install new gauge.

Insuffi cient water supply

Use larger supply hose; clean fi lter at water 
inlet.

Old, worn or incorrect spray nozzle

Match nozzle number to machine and/or 
replace with new nozzle.

Belt slippage

Tighten or replace; use correct belt.

Plumbing or hose leak

Check plumbing system for leaks. Retape 
leaks with tefl on tape.

Faulty or misadjusted unloader 
valve

Adjust unloader for proper pressure. Install 
repair kit when needed.

Worn packing in pump

Install new packing kit.

Fouled or dirty inlet or discharge 
valves in pump

Clean inlet and discharge valves.

Worn inlet or discharge valves

Replace with valve kit.

Obstruction in spray nozzle

Remove obstruction.

Leaking pressure control valve

Rebuild or replace as needed.

Slow engine RPM

Set engine speed at proper specifi cations.

Pump sucking air

Check water supply and possibility of air 
seepage.

Valves sticking

Check and clean or replace if necessary.

Unloader valve seat faulty

Check and replace if necessary.

BURNER WILL 
NOT LIGHT

Little or no fuel

Fill tank with fuel.

Improper fuel or water in fuel

Drain fuel tank and fi ll with proper fuel.

Clogged fuel line

Clean or replace.

Plugged fuel fi lter

Replace as needed.

Misadjusted burner air bands

Readjust air bands for clean burn.

Little or no fuel pressure from fuel 
pump

Increase fuel pressure to specifi cation and/or 
replace fuel pump. Test with pressure gauge.

Faulty burner transformer

Test transformer for proper arc between 
contacts. Replace as needed.

(continued on next 
page)

Disconnected or short in electrical 
wiring

All wire contacts should be clean and tight. 
No breaks in wire.

Summary of Contents for HDS 5.6/35 De Cage

Page 1: ...cial us MODEL ORDER HDS 5 6 35 De Cage 1 110 622 0 HDS 5 6 35 De Cage 1 110 623 0 98034310 1 W A R N I N G PR EC AU TIO N A TT EN TIO N OP ER AT ING INST RU CT IONS INST RU CC IONE S DE OP ER AC ION M...

Page 2: ...attery is Not Charging When the light is on it means check battery and or charging system IDENTIFICATION OF OPERATIONAL LABEL SYMBOLS 1 575 609 0 SPECIFICATIONS Pump Volume at Pump Head 5 6 GPM Pump P...

Page 3: ...ure washer You should record both serial number and date of purchase and keep in a safe place for future reference 9 803 436 0 B Operator K rcher HDS Diesel Introduction Important Safety Information 4...

Page 4: ...ert watch what you are doing KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING DANGER Keep wand hose and water spray away from electric wiring or fatal electric shock may result 4 All installations must co...

Page 5: ...Machines with shut off spray gun should not be operated with the spray gun in the off position for IMPORTANT SAFETY INFORMATION In an overfilling situation additional precautions are necessary to ensu...

Page 6: ...r outlet turn burner off and open spray gun to al low water to cool below 100 before stopping the machine Then open the spray gun to relieve pres sure Failure to properly cool down or maintain the hea...

Page 7: ...sure Switch Activates fuel solenoid to turn off burner when trigger on spray gun is released UnloaderValve Safety control which releases pres sure when spray gun trigger is released High Pressure Hose...

Page 8: ...0 or 30W non detergent oil STEP 6 Connect the garden hose to pump water inlet Inspect inlets CAUTION Do not run the pump without water or pump damage will result STEP 2 Pull the spring loaded col lar...

Page 9: ...d pointed away from you or anybody else insert pressure nozzle into quick coupler on end of wand Press trigger on spray gun to obtain pres surized cold water spray WARNING Never replace noz zles witho...

Page 10: ...apply to surface for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remain on surface 1 3 minutes Do not all...

Page 11: ...e crankcase with MIL L 644 P9 protectant oil Fill the fuel tank with a high grade fuel preservative add mix such as STA BIL per the manufacturer recommendations 3 Start and operate the engine at 3 4 s...

Page 12: ...nd tested at the factory before shipping Occasional adjustment of the unloader may be necessary to maintain correct pressure Adjusting Unloader Valves Tampering with the factory setting may cause per...

Page 13: ...valve kit Obstruction in spray nozzle Remove obstruction Leaking pressure control valve Rebuild or replace as needed Slow engine RPM Set engine speed at proper specifications Pump sucking air Check wa...

Page 14: ...ine speed Increase engine RPM to increase voltage Flow switch malfunction Remove test for continuity and replace as needed Flow solenoid malfunction Replace if needed FLUCTUATING PRESSURE Valves worn...

Page 15: ...l clamps Check detergent lines for holes Defective temperature switch Replace Incorrect fuel nozzle size Call Dealer Insufficient water supplied Check water G P M to machine Restricted water flow Chec...

Page 16: ...of detergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION Pump sucking air...

Page 17: ...tions Check pump oil level before first use of your new pressure washer Change pump oil after first 50 hours and every 3 months or 500 hours thereafter Use non detergent SAE 10W 40 or 30W oil PREVENTA...

Page 18: ...Form 9 803 436 0 Printed in U S A...

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