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9.803-436.0-B •  Operator Kärcher HDS Diesel 

11

 PRESSURE 

W

ASHER

  

OPERA

T

OR’S MANU

AL

  

OPERA

TING  

INSTR

UCTIONS

I

NSTR

UCCIONES

 

D

E

 

OPERA

CION

MODE 

D’EMPLOI

BURNER

QUEMAD

OR

BR

ULEUR

OFF

O

ST

GL

ON

OFF

DETERGENTS

FOR BEST RESUL

TS USE

98034360-21

98034310-26

98034360-20

SHUTTING DOWN AND CLEAN-UP

98034360-22

STEP 1:

 Remove detergent suction 

tube from container and insert into 
one gallon of fresh water. Open 
detergent mixing valve. Pull trigger 
on spray gun and siphon water for 
one minute.

STEP 2:

 Turn burner switch off and 

continue spraying, allowing water to 
cool below 100°F.

To stop engine, turn key to off 
position.

STEP 3:

 Turn off water supply.

STEP 5:

 Disconnect the garden 

hose from the water inlet on the 
machine.

STEP 6:

 Disconnect the high 

pressure hose from high pres-
sure outlet. Protect from freezing.

STEP 7:

 Engage 

t h e   s p r ay   g u n 
safety lock.

STEP 4:

 Press trig-

ger to release wa-
ter pressure.

STORAGE

On-Off

Key Switch

Safety 

Latch

Measures should be taken to protect your FOCS series 
engine if the engine is not operated for a period of 30 
days or more. Proper storage will protect the engine 
from corrosion and prevent costly repairs due to storage 
induced problems.

Storage - 1 to 6 months

  1.  Start and idle the engine at a no-load condition for 

15 minutes.

  2.  Stop the engine, allow the engine to cool enough 

to safely drain the oil as shown Re-install the oil 
drain plug, then fi ll the crankcase with MIL-L-644-
P9 protectant oil. Fill the fuel tank with a high grade 
fuel preservative (add mix) such as STA-BIL per the 
manufacturer recommendations.

  3.  Start and operate the engine at 3/4 speed for 5-10 

minutes.

  4. Stop the engine, allow to cool enough to safely 

drain the engine oil as shown. Re-install the oil 
drain plug.

  5.  Refi ll the engine with standard recommended lu-

bricating oil.

  6.  Drain the fuel tank. Remove the fuel fi lter. Install a 

new fuel fi lter.

  7.  Carefully clean all debris from the radiator fi ns.

  8. Remove the intake manifold. Rotate the engine 

until the intake valve opens at each cylinder. Using 
suitable means, pour approximately 1 tsp. of engine 
oil into each cylinder. Rotate the engine several 
revolutions. Spray the inside of the intake manifold 
with SAE 10 W oil. Replace the intake manifold 
using a new gasket.

  9.  Spray the inside of the exhaust manifold with SAE 

10W oil.

 10.  Cover all openings with tape and apply grease to 

any and all unpainted surfaces.

11.   Loosen the fan belt before wrapping the engine in 

plastic fi lm and storing in a dry place away from 
high voltage sources and off the ground.

Storage - In excess of 6 months

Perform the storage preparation procedures approxi-
mately as detailed, except with the following changes.

  1.  Replace the oil in step 2 above with MIL-L-21260, 

grade 2, SAE 30W rustproof oil.

  2.  Delete steps 5 and 11 above.

  3. Coat any and all unpainted surfaces with MIL-C 

16173D, grade 3 anti-rust grease.

  4.  Replace anti-freeze every 2 years.

98034360-23

98034360-24

Water 

Inlet

Garden 

Inlet

98034360-25

High 

Pressure 

Outlet

Burner
Switch

Summary of Contents for HDS 5.6/35 De Cage

Page 1: ...cial us MODEL ORDER HDS 5 6 35 De Cage 1 110 622 0 HDS 5 6 35 De Cage 1 110 623 0 98034310 1 W A R N I N G PR EC AU TIO N A TT EN TIO N OP ER AT ING INST RU CT IONS INST RU CC IONE S DE OP ER AC ION M...

Page 2: ...attery is Not Charging When the light is on it means check battery and or charging system IDENTIFICATION OF OPERATIONAL LABEL SYMBOLS 1 575 609 0 SPECIFICATIONS Pump Volume at Pump Head 5 6 GPM Pump P...

Page 3: ...ure washer You should record both serial number and date of purchase and keep in a safe place for future reference 9 803 436 0 B Operator K rcher HDS Diesel Introduction Important Safety Information 4...

Page 4: ...ert watch what you are doing KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING DANGER Keep wand hose and water spray away from electric wiring or fatal electric shock may result 4 All installations must co...

Page 5: ...Machines with shut off spray gun should not be operated with the spray gun in the off position for IMPORTANT SAFETY INFORMATION In an overfilling situation additional precautions are necessary to ensu...

Page 6: ...r outlet turn burner off and open spray gun to al low water to cool below 100 before stopping the machine Then open the spray gun to relieve pres sure Failure to properly cool down or maintain the hea...

Page 7: ...sure Switch Activates fuel solenoid to turn off burner when trigger on spray gun is released UnloaderValve Safety control which releases pres sure when spray gun trigger is released High Pressure Hose...

Page 8: ...0 or 30W non detergent oil STEP 6 Connect the garden hose to pump water inlet Inspect inlets CAUTION Do not run the pump without water or pump damage will result STEP 2 Pull the spring loaded col lar...

Page 9: ...d pointed away from you or anybody else insert pressure nozzle into quick coupler on end of wand Press trigger on spray gun to obtain pres surized cold water spray WARNING Never replace noz zles witho...

Page 10: ...apply to surface for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remain on surface 1 3 minutes Do not all...

Page 11: ...e crankcase with MIL L 644 P9 protectant oil Fill the fuel tank with a high grade fuel preservative add mix such as STA BIL per the manufacturer recommendations 3 Start and operate the engine at 3 4 s...

Page 12: ...nd tested at the factory before shipping Occasional adjustment of the unloader may be necessary to maintain correct pressure Adjusting Unloader Valves Tampering with the factory setting may cause per...

Page 13: ...valve kit Obstruction in spray nozzle Remove obstruction Leaking pressure control valve Rebuild or replace as needed Slow engine RPM Set engine speed at proper specifications Pump sucking air Check wa...

Page 14: ...ine speed Increase engine RPM to increase voltage Flow switch malfunction Remove test for continuity and replace as needed Flow solenoid malfunction Replace if needed FLUCTUATING PRESSURE Valves worn...

Page 15: ...l clamps Check detergent lines for holes Defective temperature switch Replace Incorrect fuel nozzle size Call Dealer Insufficient water supplied Check water G P M to machine Restricted water flow Chec...

Page 16: ...of detergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION Pump sucking air...

Page 17: ...tions Check pump oil level before first use of your new pressure washer Change pump oil after first 50 hours and every 3 months or 500 hours thereafter Use non detergent SAE 10W 40 or 30W oil PREVENTA...

Page 18: ...Form 9 803 436 0 Printed in U S A...

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