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10

HDS 1000 DE

V. Care and maintenance

Care and maintenance work forms part of the responsibility of the operator. It must be carried out
with care and precision in order to maintain the operational efficiency of the unit.

a) Engine: Maintenance in accordance with the engine

manufacturer’s operating instruction manual

b) High-pressure cleaner

1. Maintenance Schedule:

2. Oil change
– Drain off oil at the drain plug into a collecting tray.
– Fasten drain plug again.
– Fill with oil up to the “MAX” mark.
– Oil type: Hypoid oil SAE 15 W/40. (Order no. 6.288-050, 1 litre)

3. Decarbonising the heating coil
Undo all connections to the boiler cover (cloth seal, spark-plug connector, fuel line, fastening
screws). The boiler is entirely disassembled and the heating coil dismantled. The heating coil can
then be cleaned (e.g. with a second unit).

weekly

Oil level: if the oil is milky or if the oil-level has fallen below the “MIN” mark,
change the oil or top it up (see V.2.) as the case may be.

Clean filter of the low-water protection device.

monthly

Remove tuyere connection and clean ignition electrodes or adjust
electrode gap.

half-yearly or as
necessary

Empty and clean burner fuel tank.
Clean filter before burner fuel pump and fuel nozzle.
Remove sulphur and carbon from heating coil (see V.3.).
Oil change (see V.2.).

Summary of Contents for HDS 1000 DE

Page 1: ...5 959 083 06 01 HDS 1000 DE...

Page 2: ......

Page 3: ...S 1000 DE 3 E N G L I S H Contents I Technical data 4 II Important notes 6 III Operation 8 IV Application 9 V Care and maintenance 10 VI Trouble shooting 12 VII General Notes 14 VIII Spare parts list...

Page 4: ...ater inlet volume l h 1000 Flow rate l h 450 900 Flow rate steam stage l h 450 Temperature Max feed temperature C 30 Max working temperature high pressure stage C 98 Permissible working temperature st...

Page 5: ...ulation 14 Pulsationdamper 15 Fuelpump 16 Blower 17 Electrical box 18 Oil sight glass pump 19 Safetyvalve 20 Burnercover 21 Continuous flowheater 22 Spark plugconnector 23 Sight glass 24 Tuyereconnect...

Page 6: ...level of the engine Do not put the machine into operation if the oil level has sunk below MIN Top up with oil as required Care of the battery The battery has been filled and charged at the factory If...

Page 7: ...d area protected from frost Action of the safety devices Low water protection The low water protection device stops the burner from switching on when there is insufficient water When there is sufficie...

Page 8: ...ure regulator to the desired working temperature the maximum being 98 C The burner is thereby switched on At a maximum demand on the pump the water temperature rises in accordance with the setting on...

Page 9: ...e nozzle and is limited by the switch off pressure of the overflow valve as indicated above Apart from the working pressure and the distance from the object being cleaned the form of the jet determine...

Page 10: ...050 1 litre 3 Decarbonising the heating coil Undo all connections to the boiler cover cloth seal spark plug connector fuel line fastening screws The boiler is entirely disassembled and the heating coi...

Page 11: ...he use of an alkaline solution e g RM 81 to be pumped through the unit via the detergent tank to provide protection against corrosion and to neutralise the acid residue 5 Repairs The safety valve is a...

Page 12: ...unit with opened handgun if necessary repeat procedure Call in Customer Service Call in Customer Service Open water tap Check and seal Dismantle strainer and clean it Call in Customer Service Fill up...

Page 13: ...s cleaning agent metering valve leaking or blocked Clean or fill up Check and clean 6 Flow protection does not switch on no flame a b c d e Water supply valve closed Insufficient water Strainer in fro...

Page 14: ...ions must be checked once a year for its adherence to emission control values by your area chimney sweep responsible for such tasks The operator of the high pressure cleaner must arrange for the measu...

Page 15: ...042 402 0 1 811 936 0 HDS 1000 DE 6 491 261 0 6 491 262 0 10 12 1999 5 826 020 0 5 826 020 0 6 654 026 0 5 045 211 0 6 654 074 0 4 820 946 0 6 654 075 0 4 820 732 0 4 760 355 0 6 303 025 0 5 321 493...

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