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9.800-083.0  •  Rev. 01/08

OPERA

T

OR’S MANU

AL

   

PRESSURE 

W

ASHER

  

4

INTr OdUCTION & IMPOr TANT SAfeTy INfOrMATION

Thank you for purchasing this Pressure Washer.

We  reserve  the  right  to  make  changes  at  any  time 
without incurring any obligation.

Owner/User responsibility:

The owner and/or user must have an understanding of 
the manufacturer’s operating instructions and warnings 
before using this pressure washer. Warning information 
should be emphasized and understood. If the operator 
is not fluent in English, the manufacturer’s instructions 
and  warnings  shall  be  read  to  and  discussed  with 
the operator in the operator’s native language by the 
purchaser/owner, making sure that the operator com-
prehends its contents.

Owner and/or user must study and maintain for future 
reference the manufacturers’ instructions.

The  operator  must  know  how  to  stop  the  machine 
quickly  and  understand  the  operation  of  all  controls. 
Never  permit  anyone  to  operate  the  engine  without 
proper instructions.

This manual should be considered a permanent 

part of the machine and should remain with it if 
machine is resold.

When ordering parts, please specify model and 
serial  number.  Use  only  identical  replacement 
parts.

This machine is to be used only by trained op-
erators.

IMPOr TANT SAfeTy 

INfOrMATION

reAd OPerATOr’S 

MANUAl  THOr OUGHly 

PrIOr  TO USe.

WARNING: To reduce the risk of 

injury,  read  operating  instruc-
tions carefully before using.

  1.  Read  the  owner's  manual 

thoroughly.  Failure  to  follow 
instructions could cause mal-
function  of  the  machine  and 
result in death, serious bodily 
injury  and/or  property  dam-
age.

  2.  Know how to stop the machine and bleed pressure 

quickly. Be thoroughly familiar with the controls.

  3.  Stay alert — watch what you are doing.

  4.  All  installations  must  comply  with  local  codes. 

Contact your electrician, plumber, utility company 
or the selling distributor for specific details.

WArNING

rISk Of  

ASPHyxIATION:  USe 

THIS Pr OdUCT ONly 

IN A Well  

veNTIlATed AreA.

WARNING: Risk of asphyxiation. 

Use  this  product  only  in  a  well 
ventilated area.

   5.  Avoid  installing  machines  in 

small  areas  or  near  exhaust 
fans.  Exhaust  contains  poi-
sonous  carbon  monoxide 
gas; exposure may cause loss 
of  consciousness  and  may 
lead to death. It also contains

 

  chemicals  known,  in  certain  quantities,  to  cause 

cancer, birth defects or other reproductive harm.

WArNING

rISk Of fIre. 

 

dO NOT Add fUel 
WHeN OPerATING 

MACHINe.

WARNING:  Risk  of  fire.  Do  not 
add  fuel  when  the  product  is 
operating.

WARNING: Risk of explosion —  
do not spray flammable liquids.

  6.  Do  not  place  machine  near 

flammable objects as the en-
gine is hot.

  7. 

Allow  engine  to  cool  for  1-2 

minutes before refueling. If any fuel is spilled, make 
sure the area is dry before testing the spark plug 
or starting the engine. (Fire and/or explosion may 
occur if this is not done.)

 

  Gasoline engines on mobile or portable equipment 

shall be refueled:

 

  a.  outdoors;

 

  b.  with the engine on the equipment stopped;

 

  c.  with  no  source  of  ignition  within  10  feet  of  

 

the dispensing point; and

 

  d.  with an allowance made for expansion of the  

 

fuel should the equipment be exposed to a  

 

higher ambient temperature.

 

  In an overfilling situation, additional precautions are 

necessary to ensure that the situation is handled 
in a safe manner.

WARNING:  Risk  of  injury.  Disconnect  battery 
ground terminal before servicing.

  8.  Transport/repair with fuel tank EMPTY or with fuel 

shut-off valve OFF. 

WArNING

keeP  WATer  

SPrA y AWAy fr OM 

eleCTrICAl 

WIrING.

WARNING: Keep wand, hose, and 

water  spray  away  from  electric 
wiring or fatal electric shock may 
result.

9. 

Do not spray water on or near  

 

electrical components. 

Summary of Contents for BG-282037

Page 1: ...5 151 0 BG 252737 HD 3 0 30 Pb 1 575 152 0 BG 303037 HD 3 7 35 Pb 1 575 154 0 BG 373537 HD 3 0 40 Pb 1 575 155 0 BG 304037 HD 3 5 32 Pb 1 575 156 0 BG 353237 OPERATOR S MANUAL To locate your local K r...

Page 2: ......

Page 3: ...sembly Instructions 7 Operating Instructions 8 9 Detergents Cleaning Techniques 10 Shut Down and Clean Up 11 Storage 11 Troubleshooting 12 Adjusting Unloader Valves 12 Preventative Maintenance 13 Oil...

Page 4: ...ay alert watch what you are doing 4 All installations must comply with local codes Contact your electrician plumber utility company or the selling distributor for specific details WArNING risk of asph...

Page 5: ...caution when oper ating Do not direct discharge stream at people or severe in jury or death will result 13 Never make adjustments on machine while in op eration 14 Be certain all quick coupler fitting...

Page 6: ...the spray gun High Pressure Hose Connect one end to water pump discharge nipple detergent injector nipple and the other end to spray gun Note If trigger on spray gun is released for more than 1 2 min...

Page 7: ...ks Pull the nozzle to make sure it is secure STEP 7 Connect high pressure hose to pump discharge fitting Push coupler collar forward until secure STEP 5 Pull the spring loaded collar of the wand coupl...

Page 8: ...eck pump oil level by using dipstick or observe oil level in oil window if equipped Use 30 wt non detergent oil STEP 5 Move the fuel shut off valve to the On posi tion When the engine is not in use le...

Page 9: ...ast position CAUTION Small engines may kick back Do not hold pull starter grip tightly in hand operating instr uctions cont The five color coded quick connect nozzles provide a wide array of spray wid...

Page 10: ...cleaning tips Pre rinse cleaning surface with fresh water Place de tergent suction tube directly into cleaning solution and apply to surface at low pressure for best results limit your work area to se...

Page 11: ...the pressure washer is not being operated or is being stored for more than one month follow these instructions 1 Replenish engine oil to upper level 2 Drain gasoline from fuel tank fuel line fuel valv...

Page 12: ...lace as needed Slow engine RPM Set engine speed at proper specifications Pump sucking air Check water supply and possibility of air seepage Valves sticking Check and clean or replace if necessary Unlo...

Page 13: ...ce Regular preventative maintenance will add many hours to the life of your pressure washer Perform maintenance more often under severe conditions Maintenance Operation Every 8 Hrs or Daily 25 Hrs or...

Page 14: ...150 0 1 575 151 0 27 58 42 43 44 45 41 59 28 30 31 29 6 62 62 6 5 4 3 2 1 62 56 57 11 12 17 40 16 11 10 13 14 20 21 19 60 18 54 23 22 36 37 59 36 25 52 51 50 49 53 55 48 36 15 26 36 47 39 38 7 24 36...

Page 15: ...2 18 9 802 782 0 Collar 5 8 Bore Shaft 3010 2 19 9 802 270 0 Wheel Tire Assembly 4 Steel Rim w Tube 2 20 9 803 124 0 Frame Assy Small Black 1 21 9 802 712 0 Bolt 5 16 x 1 3 4 NC Carriage Zinc 4 22 9 8...

Page 16: ...1 55 9 800 006 0 Label Hot Caliente w Arrows Warning 1 56 9 800 014 0 Label Intended For Outdoor Use 1 57 9 800 034 0 Label Clear Lexan 2 1 4 x 4 1 2 1 58 9 802 287 0 Nozzle SAQCMEG 0003 0 Red 151 0...

Page 17: ...0 18 19 10 11 12 13 11 12 17 14 16 32 20 28 30 6 29 31 1 60 59 59 2 3 4 6 5 58 41 42 43 46 44 40 39 38 33 37 33 36 45 35 50 52 26 27 25 61 62 55 12 15 48 53 51 49 24 57 56 60 23 22 54 12 21 11 7 64 3...

Page 18: ...3 115 0 Frame Assy Large Black 1 21 9 802 712 0 Bolt 5 16 x 1 3 4 NC Carriage Zinc 4 22 9 802 776 0 Nut 5 16 ESNA NC 4 23 9 802 804 0 Washer 5 16 Flat SAE 4 24 8 911 226 0 Axle 5 8 x 27 L 1 25 9 803 1...

Page 19: ...Intended For Outdoor Use 1 57 9 800 034 0 Label Clear Lexan 2 1 4 x 4 1 2 1 58 9 802 291 0 Nozzle SAQCMEG 0003 5 Red 152 0 1 9 802 292 0 Nozzle SAQCMEG 1503 5 Yellow 152 0 1 9 802 293 0 Nozzle SAQCME...

Page 20: ...02 369 0 1 575 151 0 2 5 2700 3 0 KD3030 9 803 825 0 9 803 899 0 GX200 6 5hp 9 802 317 0 BK80H 9 802 380 0 1 575 152 0 3 0 3000 3 5 KD3030 9 803 825 0 9 803 899 0 GX270 9hp 9 802 315 0 2BK80 9 802 389...

Page 21: ...1 9 803 896 0 1 575 151 0 24MM 9 802 402 0 BK36H 9 802 379 0 HX3 4 9 803 897 0 BX32 1 9 802 413 0 1 575 152 0 24MM 9 802 402 0 2BK40H 9 802 384 0 HX1 9 802 398 0 BX38 2 9 802 417 0 1 575 154 0 24MM 9...

Page 22: ...1 3 9 802 164 0 Coupler 1 4 Female Brass 1 4 Nozzle See Breakdown for Part Numbers 5 8 739 125 0 Hose 3 8 x 50 1 Wire Tuff Flex 150 0 151 0 152 0 1 8 739 203 0 Hose 3 8 x 50 2 Wire Tuff Flex 154 0 1...

Page 23: ...Intermed Ring 18mm 4035 3 9 803 173 0 Intermed Ring 20mm 4030 5030 3 8 717 178 0 Intermediate Ring 15mm 3540 3 item Par t no Description QTY 9 9 802 926 0 Brass Plug 1 2 1 10 9 803 199 0 Copper Washer...

Page 24: ...ase Cover 1 49 9 803 906 0 O Ring 1 78 x 14 1 50 9 803 202 0 Sight Glass 3 4 1 51 9 802 939 0 Cover Screw 5 52 8 730 836 0 Bach Ring 1 2 4035H 3 Available in kit See below Not Shown Repair kit number...

Page 25: ...ing 1 11 9 803 947 0 O Ring 1 78 x 15 54 6 12 See Kits Below Valve Assembly 6 13 9 803 948 0 O Ring 2 62 x 18 77 6 item Par t no Description QTY 14 9 803 949 0 Valve Plug 6 15 9 803 950 0 Copper Washe...

Page 26: ...g Rod 3 42 9 803 218 0 Spring Washer 6 43 9 803 967 0 Connecting Rod Screw 6 44 9 803 202 0 Sight Glass 1 45 9 803 197 0 Gasket 1 46 9 803 968 0 Crankcase Cover 1 47 9 803 969 0O Ring 2 62 x 107 6 2 A...

Page 27: ...O Ring A 1 10 9 803 911 0 Connector 1 11 9 803 912 0 Teflon Ring A 1 12 9 803 913 0 Stem C 1 13 9 803 914 0 Connector Female 1 14 9 803 191 0 O Ring A B 1 ITEM Par t description Kit qty 15 9 803 916...

Page 28: ......

Page 29: ...tning strikes 7 Defects caused by water sediments rust corrosion thermal expansion scale deposits or a contaminated water supply such as water in the unit with chloride content higher than that of 80...

Page 30: ...Form 9 800 083 0 Revised 01 08 Printed in U S A...

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