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© 2003          D 362e - 06/03 

14 of 32 

UnOccupied Switch

If  an  external  timer  or  switch  is  used,  connect  the  two  wires  from  the  external 
switch to the 

Com 

and 

UnO Sw 

terminals (12 and 14). When these two terminals 

are shorted together, the control registers an UnOccupied signal.

Note: 

The  setback  override  in  the  schedule  menu  of  the  control  overrides  any 

external signal that is present on the UnOccupied Switch terminals.

 STEP FIVE 

 TESTING THE WIRING

Each terminal block 

must be unplugged 

from its header on the control before power is applied for testing. To remove the 

terminal block, pull straight down from the control.

The  following  tests  are  to  be  performed  using  standard  testing  practices  and  procedures  and  should  only  be  carried  out  by 
properly trained and experienced persons.

A good quality electrical test meter, capable of reading from at least 0 - 300 V (ac) and at least 0 - 2,000,000 Ohms, is essential 
to properly test the wiring and sensors.

 

 Test The Sensors

In order to test the sensors, the actual temperature at each sensor 
location  must  be  measured.  A  good  quality  digital  thermometer 
with  a  surface  temperature  probe  is  recommended  for  ease  of 
use and  accuracy. Where a digital thermometer is not available, 
a spare sensor can be strapped alongside the one to be tested 
and  the  readings  compared.  Test  the  sensors  according  to  the 
instructions in Data Brochure D 070e.

 Test The Power Supply

Make  sure  exposed  wires  and  bare  terminals  are  not  in  contact 
with  other  wires  or  grounded  surfaces.  Turn  on  the  power  and 
measure  the  voltage  between  the 

and 

terminals  (3  and  4) 

using  an  AC  voltmeter,  the  reading  should  be  between  207  and 
253V (ac).

 Test The Powered Inputs

Mixing Demand

If a mixing demand is used, measure the voltage between the 

Mix  Demand 

terminals  (1  and  2).  When  the  mixing  demand 

device  calls  for  heat,  you  should  measure  between  20  and 
260 V (ac) at the terminals. When the mixing demand device is 
off, you should measure less than 5 V (ac).

 Testing The Outputs

Mixing Pump

 (Mix Pmp) 

If  a  mixing  pump  is  connected  to  the 

 

terminal  (5),  make  sure 

that  power  to  the  terminal  block  is  off  and  install  a  jumper 
between  the 

Power  L 

and  the 

Mix  Pmp 

terminals  (4  and  5). 

When power is applied to the 

Power N 

and 

Power L 

terminals (3 

and 4), the mixing pump should start. If the pump does not turn 
on, check the wiring between the terminal block and pump and 
refer to any installation or troubleshooting information supplied 
with  the  pump.  If  the  pump  operates  properly,  disconnect  the 
power and remove the jumper.

13

10K

14

UnO

Sw

12

Com

Timer Switch

16

17

18

Mix

Boil

Out

15

Com

4

L

Power

3

N

V

207 to 253 V (ac)

2

Mix

Demand

1

V

20 to 260 V (ac)

L

Power

5

Mix

Pmp

3

N

230 V (ac)

L

N

4

Summary of Contents for Mixing Control 362e

Page 1: ...ssible to track pump and boiler running hours boiler cycles and high and low sensor temperatures The 362e uses a floating action output signal to control the position of a mixing valve Output Mixing Valve Actuating Motor Output Boiler Output Mixing System Pump M Input 230 V ac Power Supply Input Outdoor Sensor Included Input Universal Sensor Included Input Universal Sensor Included Input Mix Deman...

Page 2: ...se the LCD in order to setup and monitor the operation of your system The 362e uses four push buttons Menu Item for selecting and adjusting settings As you program your control record your settings in the actual settings column of the Adjust Menu The table is found in the second half of this brochure Menu All of the items displayed by the control are organized into various menus These menus are li...

Page 3: ...Schedule Displays when the control is in occupied mode UnOccupied Schedule Displays when the control is in unoccupied mode Lock Unlock Displays whether the access levels are locked or unlocked Warning Displays when an error exists or when a limit has been reached Pointer Displays the control operation as indicated by the text F C min hr sec Units of measurement Override Displays when the control i...

Page 4: ...e building EXERCISING EXERCISE The 362e has a built in pump and valve exercising function The exercising period is adjustable and comes factory set at 70 hours If a pump or valve output on the control has not been operated at least once during every exercising period the control turns on the output for 10 seconds This minimizes the possibility of a pump or valve seizing during a long period of ina...

Page 5: ...INDR The MIX INDR is the room temperature used in the original heat loss calculations for the building This setting establishes the beginning of the Characterized Heating Curve for the mixing zones MIXING MINIMUM MIX MIN The MIX MIN is the lowest temperature that the control is allowed to use as a MIX TRG temperature During mild conditions if the control calculates a MIX TRG temperature that is be...

Page 6: ...air across the heating element to deliver heated air into the space The amount of natural convection to the space is dependant on the supply water temperature to the heating element and the room air temperature Radiator RAD A radiator terminal unit has a large heated surface that is exposed to the room A radiator provides heat to the room through radiant heat transfer and natural convection Basebo...

Page 7: ... override is selected Holiday HOL If the HOL override is selected the control operates with a fixed WWSD of 62 F 17 C and a fixed room temperature of 62 F 17 C BOOSTING BOOST When the control changes from the UnOccupied to the Occupied mode it enters into a Boosting mode In this mode the supply water temperatures to the system are raised above their normal values for a period of time to provide a ...

Page 8: ...ore temperature of the floor slab as long as the control is not in a WWSD Caution should be used when adjusting the FLOR MIN setting as this may lead to overheating of the zone during mild conditions If the HOL setting is selected in the Schedule menu the control ignores the FLOR MIN setting Floor Maximum FLOR MAX The FLOR MAX sets the maximum allowed core temperature of the slab If the slab is to...

Page 9: ... of the differential below the Boil TRG temperature the control closes the boiler contact to fire the boiler If the boiler supply temperature rises of the differential above the Boil TRG temperature the control opens the boiler contact to turn off the boiler With the control either a fixed or automatic differential setting is selected If the AUTO differential is selected the control automatically ...

Page 10: ...ion C2 Boiler Return Sensor BOILER SENSOR ON THE RETURN Boil SENS RET The boiler sensor should be located on the boiler return if the 362e is one of many controls that can call for boiler operation When in the return mode the control provides a boiler enable The control no longer tries to control the boiler supply water temperature directly but allows the boiler to operate at its operating aquasta...

Page 11: ...ls of the Sequence of Operation to ensure that you have chosen the proper control for your application STEP TWO MOUNTING THE BASE Installation Lift the front cover up and away from the control Loosen the screws at the front of the wiring cover The wiring cover pulls straight out from the wiring chamber Remove the safety dividers from the wiring chamber by pulling them straight out of their grooves...

Page 12: ...362e Refer to the instructions supplied with the Zone Control Run wire from other system components pumps boiler actuator motors etc to the control Run wires from the 230 V ac power to the control Use a clean power source with a minimum 15 A circuit to ensure proper operation STEP FOUR ELECTRICAL CONNECTIONS TO THE CONTROL The installer should test to confirm that no voltage is present at any of t...

Page 13: ... the sensor is attached to the pipe downstream of the mixing pump 10K Sensor Either an Indoor Sensor Floor slab Sensor or Zone Control can be connected to the 10K input If a sensor is used connect the two wires from the sensor to the Com and 10K terminals 12 and 13 Zone Control Input If an external kanmor Zone Control is used connect the wire from the Com Sen terminal on the Zone Control to the Co...

Page 14: ...trapped alongside the one to be tested and the readings compared Test the sensors according to the instructions in Data Brochure D 070e Test The Power Supply Make sure exposed wires and bare terminals are not in contact with other wires or grounded surfaces Turn on the power and measure the voltage between the N and L terminals 3 and 4 using an AC voltmeter the reading should be between 207 and 25...

Page 15: ...eversed If the valve opens correctly turn off the power to the circuit and remove the jumper Install a jumper between the Pwr Mix and Cls terminals 8 and 10 When the circuit is powered up the valve should move in the closing direction If it does not check the wiring between the terminals and the actuating motor Refer to any installation or troubleshooting information supplied with the motor If the...

Page 16: ...tion As long as the DIP switch is in the locked position the access level of the control or tN1 tN2 device can no longer be viewed or adjusted in its Miscellaneous Misc Menu SETBACK NONE FACTORY SETTING IS NONE The Setback None DIP switch enables and disables the setback functions of the control When the DIP switch is set to the None or down position the control ignores any external setback signal...

Page 17: ...FF Target mixed supply is the temperature the control is currently trying to maintain at the mixing sensor Current mixed supply water temperature as measured by the mixing sensor Target boiler supply is the temperature the control is currently trying to maintain at the boiler sensor of the differential BOIL SENS SUP Current boiler supply water temperature as measured by the boiler sensor BOIL SENS...

Page 18: ...ZoIn FLOR only if MIX MIN OFF Default NONE OFF 35 to 120 F OFF 2 to 49 C Default 70 F 21 C 40 to 150 F 4 to 66 C Default 90 F 32 C OFF 0 20 to 8 00 Hr Default OFF U F1 Screeded U F2 Plated UNIT FIN RAD iator BASE board Default U F1 70 to 220 F 21 to 104 C Default 120 F 49 C The amount of morning boost Dip switch Setback No RTU connected 10K ZoIn The type of terminal units that are being used in th...

Page 19: ... allowed for the boiler target temperature Boil SENS NONE OFF 80 to 180 F OFF 27 to 82 C Default 140 F 60 C C1 The time delay the control can expect between the time the boiler contact closes and the burner fires Boil SENS SUP C1 0 00 to 3 00 min 1 sec increments Default 0 10 min Occ 35 to 100 F OFF 2 to 38 C OFF Default 70 F 21 C The system s warm weather shut down during the Occupied period B1 U...

Page 20: ...N Default ON The access level that is to be used by the control DIP switch Unlock ADV INST USER LTD Default INST Room Temperature Units RTUs 062e and 063e A single RTU may be connected to the Mixing Control 362e in order to provide the control with indoor temperature feedback for the mixing side of the heating system When using an RTU several items related to the mixing side of the heating system ...

Page 21: ...P switch Setback 35 to 100 F 2 to 38 C Default 65 F 18 C B1 The amount of morning boost DIP switch Setback OFF 0 20 to 8 00 hr Default OFF Selects whether the RTU is to use its internal air sensor OFF AIR Default AIR This item allows for remotely adding a 10K sensor to the RTU Applications are for temperature averaging NONE AIR Default NONE This item allows for remotely adding a second 10K sensor ...

Page 22: ...M UnOcc Ovr HOL Ovr Default NONE B1 RTU Misc Miscellaneous Menu 1 of 1 F C Default C Item Field Access Level Description Range L T D U S E R I N S T A D V R T U 0 6 2 e R T U 0 6 3 e The units of measure that all of the temperatures are to be displayed with the RTU The operating mode for the back lighting on the LCD as well as the time of keypad inactivity until the RTU automatically returns to th...

Page 23: ...ontrol be paused in step 3 Step 4 The Boiler contact is turned on for 10 seconds After 10 seconds the Boiler and Mix Pmp contacts are shut off Note Only if there is a mixing demand can the control be paused in step 4 Step 5 After the test sequence is completed the word COMPLETE is displayed for 1 second and the control resumes its normal operation MAX HEAT MAX HEAT The Mixing Control 362e has a fu...

Page 24: ... step if additional assistance is required Document the control for future reference Before making any adjustments to the control note down all of the items that the control is currently displaying This includes items such as error messages current temperatures and settings and which devices should be operating as indicated by the LCD This information is an essential step if additional assistance ...

Page 25: ...perature at the mixing sensor since this item was last cleared 31 to 265 F 35 to 129 C The lowest recorded temperature at the mixing sensor since this item was last cleared 31 to 265 F 35 to 129 C 0 to 9999 hr The total number of hours the boiler has been firing since this item was last cleared The boiler running time may be longer since this firing time does not include the Boil DLY time set in t...

Page 26: ...een powered up since this item was last cleared The number will increase if there is a lowering of the input voltage beyond the control s usable range This item can be used as an indication of the quality of the power source 0 255 The number of times that a communication error has been detected between the control and either an RTU or RDM since this item was last cleared If the wires between the c...

Page 27: ...available in the Monitor Menu of the RTU have been checked by the user or installer Note Access level must be ADV in order to clear the error The RTU was unable to read a piece of information stored in the Miscellaneous menu Because of this the control was required to load the factory settings into all of the items in the Miscellaneous menu The control will continue to display the error message un...

Page 28: ...sor has been repaired press either the Menu or Item button The control is no longer able to read the Mixing Supply sensor due to an open circuit In this case if the Boil SENS item is set to SUP the control will operate the mixing device at a fixed 15 of output as long as there is a Mixing Demand If the Boil SENS item is set to RET or NONE the control operates the mixing device at a fixed 30 of outpu...

Page 29: ... is set using the NO HEAT item in the Monitor Menu To clear this warning press either the Menu or Item button The Remote Sensor 2 attached to the RTU is being read as an open circuit The RTU will continue operation using all remaining sensors If all of the sensors are unavailable the control will continue to operate as if the RTU was not connected to the control This error message can be cleared o...

Page 30: ... 2003 D 362e 06 03 30 of 32 Notes ...

Page 31: ...31 of 32 2003 D 362e 06 03 Notes ...

Page 32: ... to its customers The pass through Limited Warranty does not apply if the returned Product has been damaged by negligence by persons other than kanmor accident fire Act of God abuse or misuse or has been damaged by modifications alterations or attachments made subsequent to purchase which have not been authorized by kanmor or if the Product was not installed in compli ance with kanmor s instructio...

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