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Kamstrup A/S • 55122412_A1_GB_2019-03

MULTICAL® 803 & ULTRAFLOW®

Contents

In general 

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Mounting of temperature sensors 

5

2.1  Short direct sensor (DS) 

5

2.3  Pocket sensor with connection head (PL) 

6

2.2  Pocket sensor (PL) 

6

Mounting of flow sensor 

7

3.1  Mounting of couplings and short direct sensor in flow sensor 

7

3.2  Mounting of ULTRAFLOW® ≤ DN125 

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3.3  Mounting of ULTRAFLOW® 54 ≥ DN150 

8

3.4  Flow sensor position 

9

3.5  Installations with two ULTRAFLOW® sensors 

10

Mounting the calculator 

11

4.1 Wall-mounting 

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4.2  Compact mounting 

11

Electrical connection 

12

5.1  Connection of temperature sensors 

12

5.2  Connection of ULTRAFLOW® 13
5.3  Connection of other flow sensors 

13

Connection of power supply 

14

6.1  Mains supply 

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6.2  Backup battery 

15

Testing of function 

15

Info code 

16

Communication modules 

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9.1  Module overview 

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9.2  Pulse inputs 

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9.3  Pulse outputs 

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9.4  Data + pulse inputs, type HC-003-10 

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9.5  Data + pulse outputs, type HC-003-11 

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9.6  M-Bus + pulse inputs, type HC-003-20 

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9.7  M-Bus + pulse outputs, type HC-003-21 

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9.8  M-Bus + Thermal Disconnect, type HC-003-22 

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9.9  Wireless M-Bus + pulse inputs, type HC-003-30 

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9.10 Wireless M-Bus + pulse outputs, type HC-003-31 

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9.11  Analog outputs, type HC-003-40 

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9.12 Analog inputs, type HC-003-41 

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9.13 PQT Controller, type HC-003-43 

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9.14 LON TP/FT + pulse inputs, type HC-003-60 

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9.15 BACnet MS/TP + pulse inputs, type HC-003-66 

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9.16 Modbus RTU + pulse inputs, type HC-003-67 

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9.17  2G/4G network pulse inputs, type HC-003-80 

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9.18 Modbus/KMP TCP/IP + pulse inputs, type HC-003-82 

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10  Setup via front keys 

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Summary of Contents for MULTICAL 803

Page 1: ...Installation and user guide MULTICAL 803 ULTRAFLOW Kamstrup A S Industrivej 28 Stilling DK 8660 Skanderborg T 45 89 93 10 00 info kamstrup com kamstrup com...

Page 2: ...X Electromagnetic environment Class E1 housing light industry and class E2 industry The meter s control cables must be drawn at min 25 cm distance from other installations Climatic environment Condens...

Page 3: ...r supply 14 6 1 Mains supply 14 6 2 Backup battery 15 7 Testing of function 15 8 Info code 16 9 Communication modules 17 9 1 Module overview 17 9 2 Pulse inputs 17 9 3 Pulse outputs 18 9 4 Data pulse...

Page 4: ...er pressure At a media temperature higher than 60 C the flow sensor should be shielded from unintended contact Please note that the following installation conditions must be obeyed Pressure stage ULTR...

Page 5: ...ust neither be exposed to jerking nor pulling Please be aware of this when binding the cables and be careful not to pull the binders unnecessarily tight as this may damage the cables Please also note...

Page 6: ...ep as possible into the pockets If a short response time is required non hardening thermally conductive paste can be used Push the plastic sleeve on the sensor cable into the sensor pocket and secure...

Page 7: ...e flow sensor 3 1 Mounting of couplings and short direct sensor in flow sensor Flow sensor and any mounted blind plug can be used in connection with both PN16 and PN25 The flow sensor is available wit...

Page 8: ...up to 45 downwards in relation to the pipe axis as shown above if required1 1 Flow sensor types 65 5 XXAX XXX 65 5 XXCX XXX and 65 5 XXJX XXX may also be turned 45 upwards Note In installations in wh...

Page 9: ...o risk of air build up D Acceptable position in closed systems E Ought not to be placed immediately after a valve with the exception of block valves ball valve type which must be fully open when not u...

Page 10: ...l provide the necessary electric coupling ULTRAFLOW MULTICAL ULTRAFLOW Inlet and outlet pipes are closely electrically coupled The parts of the pipe installation that are electrically connected to the...

Page 11: ...d on the wall after which screws for these can be mounted 4 2 Compact mounting In some cases compact mounting of the MULTICAL 803 calculator may be an advantage The MULTICAL 803 calculator is large an...

Page 12: ...t the supplied jumper on the pins marked with 2 W located directly above the screw terminals on the connection PCB If the supplied jumper is lost it is possible to terminate the extra connection termi...

Page 13: ...nsors with transistor outputs Flow sensor Wire Terminal number V1 10 11 V2 69 11 MULTICAL 803 can be connected to other flow sensors with 24 V active pulse outputs by using connection PCB 6699 045 tha...

Page 14: ...xecution of the installation in question In addition note that work on fixed installations and any intervention in the fuse box must be carried out by an authorized electrician only For installation i...

Page 15: ...technical description of MULTICAL 803 document no 5512 2360 Optimal battery lifetime is obtained by keeping the battery temperature below 30 C e g by wall mounting The voltage of a lithium battery is...

Page 16: ...oltage interrupted 2 The meter is supplied by the backup battery 3 minutes 9 External alarm e g via KMP 1 second 1 t1 above measuring range or switched off 3 minutes 1 t2 above measuring range or swit...

Page 17: ...Wireless M Bus outputs Out C Out D 868 MHz HC 003 40 Analog outputs 2 x 0 4 20 mA HC 003 41 Analog inputs 2 x 4 20 mA 0 10 V HC 003 43 PQT Controller HC 003 60 LON TP FT 10 inputs In A In B HC 003 66...

Page 18: ...s of the pulse outputs always follow the least significant digit displayed for energy and volume respectively 9 4 Data pulse inputs type HC 003 10 The data terminals are used for connection of e g a P...

Page 19: ...condary and enhanced secondary addressing The module is connected to an M Bus master via terminals 24 and 25 using a twisted pair The polarity is without importance for the functionality The module is...

Page 20: ...unlicenced frequency band in the 868 MHz area The radio module is available with either internal or external antenna Note that both antenna types use the same connection 9 11 Analog outputs type HC 0...

Page 21: ...e module requires an external 24 VAC VDC power supply for operating the module and the connected sensors 9 13 PQT Controller type HC 003 43 The PQT Controller module with output for controlling of thr...

Page 22: ...et MS TP pulse inputs type HC 003 66 BACnet is often used in building automation systems and industrial applications The BACnet module is compatible with ASHRAE 135 The module is BACnet certified and...

Page 23: ...external antenna 32 current data registers are sent to the utility company every hour 24 7 365 and the module comes with an 8 year prepaid data subscription included It is possible to extend the subsc...

Page 24: ...ry key activated until OK is shown in the display After 4 minutes without activation of the front keys the meter returns to the energy reading in the USER loop 12 SETUP loop Index number in display 1...

Page 25: ...25 Kamstrup A S 55122412_A1_GB_2019 03 MULTICAL 803 ULTRAFLOW...

Page 26: ...26 Kamstrup A S 55122412_A1_GB_2019 03 MULTICAL 803 ULTRAFLOW...

Page 27: ...This reading indicates the connected flow sensor s nominal flow in m3 h Consumed energy in kWh MWh or GJ Press to see yearly and monthly log values Consumed cooling energy in kWh MWh or GJ Press to se...

Page 28: ...Kamstrup A S Industrivej 28 Stilling DK 8660 Skanderborg T 45 89 93 10 00 info kamstrup com kamstrup com Kamstrup A S 55122412_A1_GB_2019 03 User Guide MULTICAL 803 ULTRAFLOW...

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