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Kamstrup A/S • 55122070_A2_GB_07.2017

MULTICAL® 603

1  General information

Please read this guide carefully before installing the energy meter.
In case of incorrect mounting, Kamstrup's guarantee obligations no longer apply. 
By connecting to 230 V supply, there is a risk of electric shock.
When working on the flow sensor in the installation, there is a risk of outflow of (hot) water 
under pressure. 
At a media temperature higher than 60 °C, the flow sensor should be shielded from 
unintended contact.

Please note that the following installation conditions must be obeyed:
-   Pressure stage Kamstrup ULTRAFLOW®: 

PN16/PN25/PN40, see marking. The 
meter marking does not apply to enclosed 
accessories.

- Pressure stage Kamstrup sensor pair, type DS: 

PN16

- Pressure stage Kamstrup pocket sensors, type PL:  PN25

At media temperatures above 90 °C, we recommend flange sensors as well as wall-mounting of 
MULTICAL®.
At media temperatures below the ambient temperature, MULTICAL® must be wall-mounted, and 
the flow sensor must be a condensation-proof version.

Summary of Contents for MULTICAL 603

Page 1: ...r E1 3 K 178 K Θ Θ S N 80000095 K8 17 DK 0200 MI004 040 qp p l See display TS 27 02 012 θhc See display Pt500 EN60751 Type 603C219 Battery 1 x D cell 3 K 178 K 3 K 178 K Θ Θ S N 80000095 K8 17 DK 0200 MI004 040 qp p l See display TS 27 02 012 θhc See display Pt500 EN60751 Type 603C219 Battery 1 x D cell ...

Page 2: ...istance from other installations Climatic environment Non condensing closed location installation indoors ambient temperature 5 55 C Maintenance and repair The energy supplier can replace temperature sensor pairs flow sensor as well as supply and communication modules Other repairs require subsequent reverification in an accredited laboratory Selecting a temperature sensor pair MULTICAL 603 A Pt10...

Page 3: ...perature sensors 12 5 2 Connection of ULTRAFLOW 12 5 5 Connection of other flow sensors 13 5 7 Internal communication 13 5 6 Connection of power supply 13 6 Testing of function 14 7 Information code 15 8 Communication Modules 16 8 1 Module overview 16 8 2 Pulse inputs 16 8 3 Pulse outputs 17 8 4 Data pulse inputs type HC 003 10 17 8 5 Data pulse outputs type HC 003 11 17 8 6 M Bus pulse inputs typ...

Page 4: ...rature higher than 60 C the flow sensor should be shielded from unintended contact Please note that the following installation conditions must be obeyed Pressure stage Kamstrup ULTRAFLOW PN16 PN25 PN40 see marking The meter marking does not apply to enclosed accessories Pressure stage Kamstrup sensor pair type DS PN16 Pressure stage Kamstrup pocket sensors type PL PN25 At media temperatures above ...

Page 5: ...nection Note The sensor cables must neither be exposed to jerking nor pulling Please be aware of this when binding the cables and be careful not to pull the binders unnecessarily tight as this may damage the cables Please also note that temperature sensors must be mounted from below in cooling and heat cooling installations 2 1 Short direct sensor DS The short direct sensors up to DN25 can be moun...

Page 6: ...e of the flow Push the temperature sensors as deep as possible into the pockets If a short response time is required non hardening thermally conductive paste can be used Push the plastic sleeve on the sensor cable into the sensor pocket and secure the cable by means of the enclosed M4 sealing screw Fasten the screw with your fingers only Seal the pockets using seal and locking wire B B B B SECTION...

Page 7: ...sensor 3 1 Mounting of couplings and short direct sensor in flow sensor The short direct sensor from Kamstrup may be installed in PN16 installations only Flow sensor and any mounted blind plug can be used in connection with both PN16 and PN25 The flow sensor is available with either PN16 or PN25 marking as required Enclosed couplings if any are only intended for PN16 Suitable PN25 couplings must b...

Page 8: ...up to 45 in relation to the pipe axis if necessary Flow sensors of the type 65 5 XXHX XXX in the sizes qp 0 6 2 5 m3 h must not be turned upwards Note In installations in which the media temperature is below the ambient temperature ULTRAFLOW in a condensation proof version must be used At the same time ULTRAFLOW must not be mounted with the plastic casing turned to below 0 It is recommended to tur...

Page 9: ...sk of air build up D Acceptable position in closed systems E Ought not to be placed immediately after a valve with the exception of block valves ball valve type which must be fully open when not used for blocking F Ought not to be placed immediately before or after a pump G Ought not to be placed immediately after a double bend in two planes A B C D E F G In order to avoid cavitation the back pres...

Page 10: ...e the necessary electric coupling ULTRAFLOW MULTICAL ULTRAFLOW Electrical connection Inlet and outlet pipes are closely electrically coupled The parts of the pipe installation that are electrically connected to the flow sensors must bot be subjected to soldering In installations where the electric coupling is not possible or welding can occur in the pipe system the cable from one ULTRAFLOW must be...

Page 11: ...t be wall mounted In addition a condensation proof flow sensor must be used in cooling applications Note In case of compact mounting it may be necessary to use the enclosed angle fitting with some types of ULTRAFLOW to obtain the required combination of viewing angle for the calculator s display and installation angle for ULTRAFLOW 4 2 Wall mounting MULTICAL can be mounted on an even wall Wall mou...

Page 12: ...AFLOW is connected to MULTICAL via the connection PCB using the terminal numbers in the table Wire ULTRAFLOW 9 Red V1 10 Sig Yellow 11 Blue 9 Red V2 69 Sig Yellow 11 Blue 5 3 Cable Extender Box If a cable longer than 10 m is required between MULTICAL and ULTRAFLOW it is possible at lengths between 10 and 30 m to use Cable Extender Box See further information in the document 5512 2008 5 4 Electrica...

Page 13: ...details appear from document on handling and disposal of lithium batteries 5510 408 5 6 2 Mains supply MULTICAL is available with supply modules for either 24 VAC or 230 VAC The supply modules are protection class II and are connected via a two wire cable without earth through the big cable bush at the bottom of the connection base Use connecting cable with an outer diameter of 5 8 mm and ensure c...

Page 14: ...erational check when the energy meter has been fully mounted Open thermoregulators and valves to enable water flow through the heating system Activate the front key of MULTICAL to change display reading and check that the displayed values for temperatures and water flow are credible values ...

Page 15: ...play as the second digit from the left Display digit Description 1 2 3 4 5 6 7 8 Info t1 t2 t3 V1 V2 In A In B 1 No voltage supply 2 Low battery level 9 External alarm e g via KMP 1 t1 Above measuring range or switched off 1 t2 Above measuring range or switched off 1 t3 Above measuring range or switched off 2 t1 Below measuring range or short circuited 2 t2 Below measuring range or short circuited...

Page 16: ...w Thermal Disconnect HC 003 30 Wireless M Bus configurable 868 MHz 2 pulse inputs In A In B HC 003 31 Wireless M Bus pulse outputs HC 003 40 Analog module 0 4 20 mA HC 003 60 LON FT X3 2 pulse inputs HC 003 66 BACnet MS TP 2 pulse inputs HC 003 67 Modbus RTU RS 485 2 pulse inputs In A In B 8 2 Pulse inputs Pulse inputs A and B are used for connection of extra meters with either Reed switch output ...

Page 17: ...utions of the pulse outputs always follow the least significant digit displayed for energy and volume respectively 8 4 Data pulse inputs type HC 003 10 The data terminals are used for connection of e g a PC The signal is passive and galvanically separated by means of optocouplers Conversion to RS232 level requires connection of data cable 66 99 106 D SUB 9F or 66 99 098 USB type A with the followi...

Page 18: ...ary and enhanced secondary addressing The module is connected to an M Bus master via terminals 24 and 25 using a twisted pair The polarity is without importance for the functionality The module is powered by the connected master 8 8 M Bus Thermal Disconnect type HC 003 22 M Bus module with primary secondary and enhanced secondary addressing The module is connected to an M Bus master via terminals ...

Page 19: ...icensed frequency band in the 868 MHz area The radio module is available with either internal or external antenna Please note that both antenna types use the same connection 8 11 Analog outputs type HC 003 40 Analog module with 2 pcs 0 4 20 mA current outputs The current is measured directly via the 2 sets of output terminals 80 81 and 82 83 The meter must be supplied by 24 VAC or 230 VAC The modu...

Page 20: ...t be in the high power version It is not possible to battery supply MULTICAL 8 13 BACnet MS TP 2 pulse inputs type HC 003 66 The BACnet module is designed for use in free topology communication The module is compatible with ASHRAE 135 and supports high speed communication up to 76800 baud The BACnet module enables the integration of the energy meters in building automation systems or in industrial...

Page 21: ...er returns to energy reading in USER loop SETUP loop Index number in display 1 0 Customer number No 1 3 001 2 0 Customer number No 2 3 002 3 0 Date 3 003 4 0 Time 3 004 5 0 Yearly target date 1 MM DD 3 005 6 0 Monthly target date 1 DD 3 006 7 0 Flow sensor position Inlet or outlet flow A code 3 007 8 0 Energy unit B code 3 008 9 0 M Bus primary address internal No 34 3 009 10 0 M Bus primary addre...

Page 22: ...22 Kamstrup A S 55122070_A2_GB_07 2017 MULTICAL 603 ...

Page 23: ...y log values Current outlet temperature Press to see yearly and monthly average values The first digits of the customer number Press to see the last digits of the customer number Accumulated consumption on input B1 Press to see yearly and monthly log values Consumed energy in kWh MWh or GJ Press to see yearly and monthly log values Consumed district heating cooling water Press to see yearly and mo...

Page 24: ... 040 qp p l See display TS 27 02 012 θhc See display Pt500 EN60751 Type 603C219 Battery 1 x D cell 3 K 178 K 3 K 178 K Θ Θ S N 80000095 K8 17 DK 0200 MI004 040 qp p l See display TS 27 02 012 θhc See display Pt500 EN60751 Type 603C219 Battery 1 x D cell Kamstrup A S 55122070_A2_GB_07 2017 User Guide MULTICAL 603 ...

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