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03

Before touching electric terminal parts, turn off power switch.
When service panels are removed, live parts can be easily touched by accident.
Never leave the unit unattended during installation or servicing when the service panel is removed.
Do not touch water pipes during and immediately after operation as the pipes may be hot and could burn your 

hands. To avoid injury, give the piping time to return to normal temperature or be sure to wear protective gloves.
Do not touch any switch with wet fingers. Touching a switch with wet fingers can cause electrical shock.
Before touching electrical parts, turn off all applicable power to the unit.

DANGER

Tear apart and throw away plastic packaging bags so that children will not play with them.Children playing with 

plastic bags face danger of death by suffocation.
Safely dispose of packing materials such as nails and other metal or wood parts that could cause injuries.
Ask your dealer or qualified personnel to perform installation work in accordance with this manual. Do not install the 

unit yourself. Improper installation could result in water leakage, electric shocks or fire
Be sure to use only specified accessories and parts for installation work. Failure to use specified parts may result in 

water leakage, electric shocks, fire, or the unit falling from its mount.
Install the unit on a foundation that can withstand its weight. Insufficient physical strength may cause the equipment 

to fall and possible injury.
Perform specified installation work with full consideration of strong wind, hurricanes, or earthquakes. Improper 

installation work may result in accidents due to equipment falling.
Make certain that all electrical work is carried out by qualified ersonnel according to the local laws and regulations 

and this manual using a separate circuit. Insufficient capacity of the power supply circuit or improper electrical 

construction may lead to electric shocks or fire.
Be sure to install a ground fault circuit interrupter according to local laws and regulations. Failure to install a ground 

fault circuit interrupter may cause electric shocks and fire.
Make sure all wiring is secure. Use the specified wires and ensure that terminal connections or wires are protected 

from water and other adverse external forces. Incomplete connection or affixing may cause a fire.
When wiring the power supply, form the wires so that the front panel can be securely fastened. If the front panel is 

not in place there could be overheating of the terminals, electric shocks or fire.
After completing the installation work, check to make sure that there is no refrigerant leakage.
Never directly touch any leaking refrigerant as it could cause severe frostbite.Do not touch the refrigerant pipes 

during and immediately after operation as the refrigerant pipes may be hot or cold, depending on the condition of 

the refrigerant flowing through the refrigerant piping, compressor and other refrigerant cycle parts. Burns or frostbite 

are possible if you touch the refrigerant pipes. To avoid injury, give the pipes time to return to normal temperature 

or, if you must touchthembe sure to wear protective gloves.
Do not touch the internal parts (pump, backup heater, etc.) during and immediately after operation. Touching the 

internal parts can cause burns. To avoid injury, give the internal parts time to return to normal temperature or, if you 

must touch them, be sure to wear protective gloves.

WARNING

Ground the unit.
Grounding resistance should be according to local laws and regulations. 
Do not connect the ground wire to gas or water pipes, lightning conductors or telephone ground wires. 
Incomplete grounding may cause electric shocks.
- Gas pipes

Fire or an explosion might occur if the gas leaks.

- Water pipes

Hard vinyl tubes are not effective grounds.

- Lightning conductors or telephone ground wires

Electrical threshold may rise abnormally if struck by a lightning 

bolt.
Install the power wire at least 3 feet (1 meter) away from televisions or radios to prevent interference or noise. 

(Depending on the radio waves, a distance of 3 feet (1 meter) may not be sufficient to eliminate the noise.)
Do not wash the unit. This may cause electric shocks or fire. The appliance must be installed in accordance with 

national wiring regulations. If the supply cord is damaged, it must be replaced by the manufacturer, its service agent 

or similarly qualified persons in order to avoid a hazard.

CAUTION

04

NOTE

About Fluorinated Gasses
- This air-conditioning unit contains fluorinated gasses. For specific information on the type of gas and the amount, 

please refer to the relevant label on the unit itself. Compliance with national gas regulations shall be observed.
- Installation, service, maintenance and repair of this unit must be performed by a certified technician.
- Product uninstallation and recycling must be performed by a certified technician.
- If the system has a leak-detection system installed, it must be checked for leaks at least every 12 months. When 

the unit is checked for leaks, proper record-keeping of all checks is strongly recommended.

Do not install the unit in the following places:
- Where there is mist of mineral oil, oil spray or vapors. Plastic parts may deteriorate, and cause them to come loose 

or water to leak.
- Where corrosive gases (such as sulphurous acid gas) are produced. Where corrosion of copper pipes or soldered 

parts may cause refrigerant to leak.
- Where there is machinery which emits electromagnetic waves. Electromagnetic waves can disturb the control 

system and cause equipment malfunction.
- Where flammable gases may leak, where carbon fiber or ignitable dust is suspended in the air or where volatile 

flammables such as paint thinner or gasoline are handled. These types of gases might cause a fire.
- Where the air contains high levels of salt such as near the ocean.
- Where voltage fluctuates a lot, such as in factories. 
- In vehicles or vessels.
- Where acidic or alkaline vapors are present.
This appliance can be used by children 8 years old and above and persons with reduced physical, sensory or mental 

capabilities or lack of experience and knowledge if they are supervised or given instruction on using the unit in a 

safe manner and understand the hazards involved. Children should not play with the unit. Cleaning and user mainte-

nance should not be done by children without supervision.
Children should be supervised to ensure that they do not play with the appliance.
If the supply cord is damaged, it must be replaced by the manufaturer or its service agent or a similarly qualified 

person.
DISPOSAL: Do not dispose this product as unsorted municipal waste. Collection of such waste seperatelly for 

special treatment is necessary. Do not dispose of electrical appliances as municipal waste, use seperate collection 

facilities. Contact your local goverment for information regarding the collection systems available. If electrical 

appliances are disposed of in landfills or dumps, hazardous substance can leak into the groudwater and get into the 

food chain, damaging your health and well-being.
The  wiring must be performed by professional technicians in accordance with national wiring regulation and this 

circuit diagram. An all-pole disconnection device which has at least 3mm seperation distance in all pole and a 

residualcurrent device(RCD) with the rating not exceeding 30mA shall be incorporated in the fixed wiring according 

to the national rule.
Confirm the safety of the installation area ( walls, floors, etc. ) without hidden dangers such as water, electricity, and 

gas.Before wiring/pipes.
Before installation , check whether the user's power supply meets the electrical installation requirements of unit ( 

including reliable grounding , leakage , and wire diameter electrical load, etc. ). If the electrical installation require-

ments of the product are not met, the installation of the product is prohibited until the product is rectified.
When installing multiple air conditioners in a centralized manner, please confirm the load balance of the three-phase 

power supply, and multiple units are prevented from being assembled into the same phase of the three-phase power 

supply.
Product installation should be fixed firmly, Take reinforcement measures, when necessary.
In order to ensure the safety of the product, please restart the unit at least once every 3 months, so that the unit can 

carry out self-inspection operation.

2 GENERAL INTRODUCTION

These units are used for both heating and cooling applications.They can be combined with fan coil units, floor heating 

applications, low temperature high efficiency radiators, domestic hot water tanks (field supply) and solar kits (field supply).
A wired controller is supplied with the unit .
Room thermostat (field supply) can be connected to the unit(room thermostat should be kept away from heating source 

when selecting the  installation place).

9

8

Summary of Contents for KHC-22RY3

Page 1: ...INSTALATIONMANUAL MONO TYPE HEAT PUMP EN...

Page 2: ......

Page 3: ...HC 30RY3 PL KLIMATYZATOR CIENNY TYPU SPLIT Instrukcja obs ugi Dzi kujemy za wyb r naszego produktu Dla zapewnienia prawid owej obs ugi zapoznaj si z instrukcj i przechowuj j do wykorzystania w przysz...

Page 4: ...6 Application 7 8 1 8 2 8 3 8 4 8 5 8 6 8 7 Disassembling the unit Main components Electronic control box Water piping Adding water Water piping insulation Field wiring 9 1 9 2 9 3 9 4 9 5 9 6 9 7 Dim...

Page 5: ...Operation parameter Error codes 13 1 13 2 13 3 13 4 Initial start up at low outdoor ambient temperature Pre operation checks Powering up the unit Setting the pump speed Field settings 10 3 10 4 10 5...

Page 6: ...01 The picture and function described in this manual contain the backup heater components NOTE Wiring diagram Hydraulic System Refrigerant System Terminal Block Electric Control System 6...

Page 7: ...following types They are quite important so be sure to follow them carefully Meanings of DANGER WARNING CAUTION and NOTE symbols Indicates an imminently hazardous situation which if not avoided will...

Page 8: ...nd fire Make sure all wiring is secure Use the specified wires and ensure that terminal connections or wires are protected from water and other adverse external forces Incomplete connection or affixin...

Page 9: ...qualified person DISPOSAL Do not dispose this product as unsorted municipal waste Collection of such waste seperatelly for special treatment is necessary Do not dispose of electrical appliances as mu...

Page 10: ...p C Water flow temp C Outdoor temp C Water flow temp C Heat pump capacity Required heating capacity site dependent Additional heating capacity provided by backup heater Tbivalent Outdoor temperature C...

Page 11: ...nsions and heavy weight the unit should only be handled using lifting tools with slings The slings can be fitted into foreseen sleeves at the base frame that are made specifically for this purpose 4 B...

Page 12: ...nt local laws and regulations Don t install the unit near the sea or where there is corrosion gas When installing the unit in a place exposed to strong wind pay special attention to the following 6 IN...

Page 13: ...scribed below NOTE Construct a large canopy Construct a pedestal Install the unit high enough off the ground to prevent it from being buried in snow In case of strong wind and the wind direction can b...

Page 14: ...unit may not cause any vibrations or noise during its operation In accordance with the foundation drawing in the figure fix the unit securely by means of foundation bolts Prepare six sets each of 10...

Page 15: ...water can t drain out in cold weather NOTE 1 Single unit installation 2 Parallel connect the two units or above 3 Parallel connect the front with rear sides 600 3000 300 3000 1000 6000 4000 300 300 60...

Page 16: ...e 6 should be installed at the lowest positon of the system Pump_o 10 should be controlled by outdoor unit and connect to corresponding port in the outdoor unit refer to 9 7 6 Connection for other com...

Page 17: ...1 3 1 4 1 5 1 6 1 7 2 3 Assembly unit Assembly unit Coding Coding FHL 1 n 8 2 9 10 11 12 12 1 12 2 12 3 13 14 15 16 18 4 6 7 8 8 1 Drain valve Outdoor unit Manometer Pressure relief valve Expansion ve...

Page 18: ...heat pump If there is a huge demand for hot water or a high hot water tempera ture setting the booster heater 12 3 can provide auxiliary heating The unit can be configured so that at low outdoor temp...

Page 19: ...ating application by either the unit or by an auxiliary boiler connected in the system The unit controlled contact also called permission signal for the auxiliary boiler is determined by the outdoor t...

Page 20: ...for space heating only Be sure that the boiler and the integration of the boiler in the system is in accordance with relevant local laws and regula tions CAUTION FHL1 FHL2 FHLn 2 3 12 1 12 2 12 3 12 1...

Page 21: ...ape lter Stop valve eld supply Wired controller Drain valve eld supply Fill valve eld supply Balance tank eld supply Air purge valve 22 AHS Floor heating loop eld supply Expansion vessel eld supply P_...

Page 22: ...the field water circuit is the responsibility of the installer We only offer a dual set point control function This function allows two set points to be generated Depending on the required water temp...

Page 23: ...g temperature depends on which room thermostat is requesting heating When the room temperature of both zones is above the thermostat set point the outdoor unit and pump will stop operating 5A Room the...

Page 24: ...1 3 1 4 1 5 1 6 1 7 2 3 Assembly unit Assembly unit Coding Coding FHL 1 n 4 6 Outdoor unit Manometer Pressure relief valve Expansion vessel Plate heat exchanger Air purge valve Flow switch P_i Circula...

Page 25: ...alve 17 Additional heating source boiler eld supply Floor heating loop eld supply FCU 1 n Fan coil units eld supply 9 10 11 12 12 1 12 2 12 3 Expansion vessel eld supply P_o Outside circulation pump e...

Page 26: ...ay be hot Door 1 To access to the compressor and electrical parts and hydraulic compartment 1 1 9 10 11 12 2 12 1 2 4 5 7 8 3 6 Push the grill to the left until it stops then pull its right edge so yo...

Page 27: ...ng air in the water circuit will be automatically removes air from the water circuit Balances water system pressure Expansion vessel volume 8L Four temperature sensors determine the water and refriger...

Page 28: ...ank of up temp sensor 12 Port for balanced water tank of dowm temp sensor 13 Port for domestic hot water tank temp sensor 14 Port for outlet water for zone 2 temp sensor Port for solar panel temp sens...

Page 29: ...ion port U Input port for high pressure switch CN23 Power for switching power supply CN2 Port for communication with PCB B CN8 Input port P_in for IPM module Input port P_out for IPM module CN12 CN1 C...

Page 30: ...ming CN11 Port for outdoor ambient temp sensor and condenser temp sensor CN9 Port for low pressure switch and quick check CN29 8 10 11 DIP switch S5 S6 12 13 2 6 13 CN30 CN11 CN27 S3 CN37 CN20 CN8 CN5...

Page 31: ...E1 Power supply port for DC fan CN212 Power supply port for main control board CN30 Power ltering L1 L1 Power ltering L2 L2 Power ltering L3 L3 Port for communication with PCB B CN8 Power supply for P...

Page 32: ...2 3 6 7 8 9 10 11 17 4 The units are equipped with a water inlet and outlet for connection to a water circuit The units should only be connected to closed water circuits Connection to an open water c...

Page 33: ...is below the maximum allowed water volume 9 4 2 Water volume and expansion vessel pre pressure checks 7 m 7 m Installation height difference Water volume 230 L Water volume 230 L No pre pressuread ju...

Page 34: ...water volume in the water circuit is 100 L In this example no action or adjustment is required Example 2 The unit is installed at the highest point in the water circuit The total water volume in the w...

Page 35: ...ed Add glycol according to the table below If you add glycol to the water do NOT install freeze protection valves Possible conse quence Glycol leaking out of the freeze protection valves WARNING Ethyl...

Page 36: ...equirements from the table above with the specifica tions provided by the glycol manufacturer If necessary meet the requirements set by the glycol manufacturer If the liquid in the system is frozen th...

Page 37: ...in contact with the piping particularly on the high pressure side Make sure no external pressure is applied to the terminal connectors When installing the ground fault circuit interrupter make sure t...

Page 38: ...Thermistor cable for Tw2 Boiler control cable Room thermostat cable User interface cable Solar energy kit signal cable AC 2 200mA AC 5 200mA AC 2 or 3 200mA a 2 200mA DC 2 b AC 2 200mA a 200mA a AC 2...

Page 39: ...that outside force cannot affect the terminals Use a round crimp style terminal for connection to the power supply terminal board In case it cannot be used due to unavoid able reasons be sure to obse...

Page 40: ...Fuse Distribution box Distribution box Distribution box Distribution box The parallel system electrical control system connection diagram 3N Master unit Slave unit 1 H1 H2 Slave unit 2 H1 H2 Slave un...

Page 41: ...L2 3 H 4 C 5 6 1ON 7 1OFF 8 9 10 11 12 24 23 N 21 N 20 IBH1 19 18 13 14 L1 15 16 17 N 22 25 HT 29 30 31 DFT2 32 DFT1 26 R2 27 ASH1 28 ASH2 1 A 2 B 3 X 4 Y 5 E 6 P 7 Q 8 E 9 H1 10 H2 2ON2OFF P_c P_o P_...

Page 42: ...e cooling mode A 2 When unit detect voltage is 230VAC between H and N the unit operates in the heating mode A 3 When unit detect voltage is 0VAC for both side C N H N the unit stop working for space h...

Page 43: ...nt functions pumps Procedure Connect the cable to the appropriate terminals as shown in the picture Fix the cable with cable ties to the cable tie mountings to ensure stress relief When ROOM THERMOSTA...

Page 44: ...ontrol for more information Procedure Connect the cable to the appropriate terminals as shown in the picture Fix the cable with cable ties to the cable tie mountings to ensure stress relief 5 For tank...

Page 45: ...he unit has smart grid function there are two ports on PCB to connect SG signal and EVU signal as following 1 when EVU signal closed the unit operate as below DHW mode turn on the setting temperature...

Page 46: ...27 27 27 27 26 T4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 T1S 35 35 34 34 34 34 34 34 33 33 33 33 33 33 32 32 32 32 32 32 32 2 T1S 34 34 33 33 33 33 33 33 32 32 32 32 32 32 31 31 31 31 3...

Page 47: ...5 T4 22 22 T4 30 30 T4 1 T1S 16 11 8 5 2 T1S 17 12 9 6 3 T1S 18 13 10 7 4 T1S 19 14 11 8 5 T1S 20 15 12 9 6 T1S 21 16 13 10 7 T1S 22 17 14 11 8 T1S 23 18 15 12 T4 10 T4 15 15 T4 22 22 T4 30 30 T4 1 T1...

Page 48: ...he backup heater type Refer to the wiring diagram Booster heater circuit breaker Do not forget to turn on the booster heater circuit breaker applies only to units with optional domestic hot water tank...

Page 49: ...0 40 50 60 70 80 90 100 110 120 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5 6 0 ESP kPa Flow rate m3 h Available external static presurre VS Flow rate C2 C3 C1 Only have faults remedied by qualifi...

Page 50: ...power section Ambient temperature too high E36 Electronic faults Electronics defective The warning signal is indicated by the LED display The fault signal LED and the SSM relay do not respond The pump...

Page 51: ...e controller Unlock lock some functions such as DHW temperature adjusting OK Go to the next step when programming a schedule in the menu structure and confirm a selection to enter in the submenu of th...

Page 52: ...ADJUST 25 C FCU FLH 3 3 2 COOL MODE SETTING 2 11 T4C2 2 12 ZONE1 C EMISSION 2 13 ZONE2 C EMISSION ADJUST Go to MENU FOR SERVICEMAN 3 HEAT MODE SETTING Press OK The following pages will be displayed 10...

Page 53: ...g page will be displayed Homepage zone 1 2 Addition page zone 2 Double zone is effective In this case the setting value of zone 1 is T1S the setting value of zone 1 is TS The corresponding TIS2 is cal...

Page 54: ...HEATING SOURCE Press OK The following page will be dispayed The OTHER HEATING SOURCE is used to set the parameters of the backup heater additional heating sources and solar energy kit 10 7 7 Other HEA...

Page 55: ...the 2 way valve will close 60s later the pump in the unit PUMPI will operate for 10min during which the flow switch will not work After the pump stops the 3 way valve will close and the 2 way valve w...

Page 56: ...ed the page that specical function runs the wired controller do not locked Press to scroll the cursor to YES and press OK The test run will turn off During special function operating other functions W...

Page 57: ...RESTART function is used to select whether the unit reapplies the user interface settings at the time when power returns after a power supply failure 10 7 13 AUTO RESTART During floor drying all the...

Page 58: ...LIMITATION Go to MENU FOR SERVICEMAN 14 POWER INPUT LIMITATION 14 POWER INPUT LIMITATION 0 ADJUST 14 1 POWER INPUT LIMITATION 10 7 16 CASCADE SET How to set the CASCADE SET Go to MENU FOR SERVICEMAN...

Page 59: ...st 15 5 60 5 MIN 1 16 t_DI_MAX the maximum time that disinfection will last 210 90 300 5 MIN 1 17 t_DHWHP_RESTRICT he operation time for the space heating cooling operation 30 10 600 5 MIN 1 18 t_DHWH...

Page 60: ...R FLOW TEMP Enable or disable the WATER FLOW TEMP 0 NON 1 YES 1 0 1 1 5 2 ROOMTEMP Enable or disable the ROOMTEMP 0 NON 1 YES 0 0 1 1 5 3 DOUBLEZONE Enable or disable the ROOMTHERMOSTAT DOUBLE ZONE 0...

Page 61: ...FF M1 M2 Define the function of the M1M2 sw itch 0 REMOTE ON OFF 1 TBH ON OFF 2 AHS ON OFF 0 0 2 1 15 2 SMART GRID Enable or disable the SMART GRID 0 NON 1 YES 0 0 1 1 15 3 T1b Tw 2 Enable or disable...

Page 62: ...ne in accordance with relevant local laws and regulations Water pressure Check the water pressure if it is below 1 bar fill water to the system Water filter Clean the water filter Water pressure relie...

Page 63: ...s not starting space heating or domestic water heating POSSIBLE CAUSES CORRECTIVE ACTION The unit must start up out of its operation range the water temperature is too low In case of low water tempera...

Page 64: ...he water keeps running out of the unit close both the water inlet and outlet shut off valves first and then contact your local dealer POSSIBLE CAUSES CORRECTIVE ACTION Backup heater operation is not a...

Page 65: ...in DHW mode POSSIBLE CAUSES CORRECTIVE ACTION Surface of coil in the tank not large enough The same solution for Symptom 7 TBH or AHS not available Heat pump will stay in DHW mode untill t_DHWHP_MAX...

Page 66: ...ION FAILURE CAUSE AND CORRECTIVE ACTION Water flow fault E8 displayed 3 times 1 The wire circuit is short connected or open Reconnect the wire correctly 2 Water flow rate is too low 3 Water flow switc...

Page 67: ...hat there is sufficient water pressure The water pressure must be 1 bar 5 Check that the pump speed setting is on the highest speed 6 Make sure that the expansion vessel is not broken 7 Check that the...

Page 68: ...d the IPM module board should be replaced High temp protection of inverter module 1 Power supply voltage of the unit is low increase the power voltage to the required range 2 The space between the uni...

Page 69: ...is wet or there is water in remove the water make the connector dry Add waterproof adhesive 4 The T2 sensor failure change a new sensor The plate exchanger refrigerant outlet gas pipe temp sensor T2B...

Page 70: ...he communication system 5 Put the SW9 to on of the master unit Communication fault between main control board of hydrautic module and Ta room thermostart transfer PCB 1 temperature collecting plate is...

Page 71: ...r remove the obstruction Compressor overcurrent protection 1 The same reason to P1 2 Power supply voltage of the unit is low increase the power voltage to the required range Compressor discharge temp...

Page 72: ...rews The Thermal Conductive Adhesive is dry or drop Add some thermal conductive adhesive 10 The wire connection is loosen or drop Reconnect the wire 11 Drive board is defective replace a new one 12 If...

Page 73: ...compressor 4 Check the L1 L2 L3 power line connection between the inventer board and the Filter board 5 Check the inventer board DC bus low voltage protection from inverter module mostly when compres...

Page 74: ...put Expanssion vessel Volume Max operating pressure Pre charge pressure Weight Net weight 177kg Gross weight 206kg Connections Water inlet outlet Operation range water side Operation range air side he...

Page 75: ...o have an electrical supply to equipment during servicing then a permanently operating form of leak detection shall be located at the most critical point to warn of a potentially hazardous situation 1...

Page 76: ...operation is absolutely vital if brazing operations on the pipe work are to take place Ensure that the outlet for the vacuum pump is not closed to any ignition sources and there is ventilation availa...

Page 77: ...transport regulations Marking of equipment using signs Compliance with local regulations Disposal of equipment using flammable refrigerants Compliance with national regulations Storage of equipment a...

Page 78: ...ANNEX A Refrigerant cycle 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Description Description Item 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Item Compressor 4 Way Valve Gas liquid separator Air side heat exchang...

Page 79: ...16125300002403 V C 79...

Page 80: ...kaisai com...

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