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KAESER KOMPRESSOREN M250 Operator'S Manual Download Page 383

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1. Bowdenzüge (2) am Achswiderlager (7) einstecken  und mit Skt.-Mutter M16x1,5 (8) kontern.  Anziehdrehmoment 90-100 Nm.

1. Insert bowden cables (2) into abutment (7) and counter with hex. nut M16x1,5. torque to 90-100 Nm.

2. Ausgleichsprofil (1) auf Bremsgestänge (3) aufschieben.  Bowdenzüge (2) in Ausgleichsprofil (1) einfädeln.

2. Put the balance bar (1) on the push brake rod (3). Arrange the bowden cables (2) into the balance bar (1) .

3. Kugelmutter M10 (9) aufschrauben und anziehen.  Mit Skt.-Mutter M10 (10) kontern.  Anziehdrehmoment 20-25Nm

3. Screw the ball nut M10 (9) and fix it. Counter with hex. nut M10 (10) torque to 20-25 Nm.

4. Distanzstück (5) auf Bremsgestänge (3) schieben.  (Rundung zum Ausgleichsprofil)

4. Fit the distance plate on to the push brake rod. (with the curve to the balance bar)

5. Langmutter M10 oder M12 (4) aufschrauben und anziehen  bis kein Spiel mehr vorhanden ist.  Mit Skt.-Mutter M10 oder M12 (6) kontern.  Anziehdrehmoment für M10 20-25Nm Anziehdrehmoment für M12 35-40Nm

5. Srew the long nut M10 or M12 (4) and fix it  until no tolerance is available. Counter with hex. nut M10 or M12 (6). torque to 20-25 Nm for M10 torque to 35-40 Nm for M12

6. Gestängehalter (11) wahlweise

6. Brake rod rear (11) optional

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694918  / Mittwoch, 29. Oktober 2014 13:28:11

Schutzvermerk nach DIN ISO 16016 beachten

© Alle Rechte bei AL-KO, auch für Schutzrechtsanmeldungen. Alle Verfügungbefugnisse, wie Kopie- und Weitergaberechte, bei uns.

Projekt:

-

10.10.2014

MUSKIETORZ

Datum:

Bearb. Name:

904050

Vorlage Vers. 4.3.1 / 14.07.2005

nach

nach

Oberfläche

EN ISO 1302

A3

ALOIS KOBER GMBH

D-89359 Kötz

DIN ISO 2768 m

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-

-

1:4

RevS

Name

Datum

RevS

Ers. d. 

Ers. f. 

Klass.-Nr.

Gewicht

Maßstab

Format

Materialnr.

Norm

Halbzeug

Norm

Werkstoff

Zul. Abweichung

Änderungstext

Benennung

PDM- Status:

MONTPLAN AUSGLEICHSPR R13 EA3062-3081

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Urspr. 

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-

 KG

Bl.-Nr.

Bl.-Anz.

1

1

Vers.

Änd.-Nr.

Vers.

694918

Materialnr.

13 Annex

13.7 Assembly diagrams - chassis

No.: 9_9570 07 USE

Operator Manual    Screw Compressor  
M250  SIGMA CONTROL MOBIL

369

Summary of Contents for M250

Page 1: ...erator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE Manufacturer KAESER KOMPRESSOREN SE 96410 Coburg PO Box 2143 GERMANY Tel 49 0 9561 6400 Fax 49 0 9561 640130 http www kaeser co...

Page 2: ...Original instructions KKW M250 2 07 en Z1 SBA MOBILAIR 20160901 155921...

Page 3: ...onditions 8 2 3 4 Additional specifications 8 2 4 Chassis 9 2 4 1 Mass 9 2 4 2 Tires 9 2 4 3 Wheel nut bolt tightening torque 10 2 4 4 Towbar tightening torque 10 2 5 Compressor 10 2 5 1 Working gauge...

Page 4: ...on 36 4 Design and Function 4 1 Bodywork 37 4 2 Machine structure 38 4 3 Machine function 40 4 4 Operating modes and control mode 42 4 4 1 Machine operating modes 42 4 4 2 MODULATING control 42 4 5 Sa...

Page 5: ...off valve 85 8 2 5 Setting the compressed air discharge pressure 85 8 2 6 Shutting down the machine 87 8 2 7 Shutting down in an emergency 88 8 3 Acknowledging alarm warning and maintenance messages 8...

Page 6: ...nance 151 10 5 8 Checking safety relief valves 154 10 5 9 Fit the flexible pipe connection 154 10 6 Cleaning the cooler 155 10 6 1 Cleaning the compressor cooler and engine radiator 156 10 6 2 Cleanin...

Page 7: ...Dimensional drawing chassis options 290 13 3 3 Dimensional drawing chassis options 292 13 3 4 Dimensional drawing chassis options 294 13 3 5 Dimensional drawing chassis options 296 13 3 6 Dimensional...

Page 8: ...Contents vi Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 9: ...e towing eye ball hitch height adjustable drawbar 68 Fig 28 Changing the towing eye ball hitch fixed height towbar 69 Fig 29 Changing the towing eye 70 Fig 30 Changing the towing eye fixed height towb...

Page 10: ...ment 168 Fig 81 Brake rod adjustment 169 Fig 82 Maintaining the parking brake 170 Fig 83 Drain the brake air receiver 171 Fig 84 Lubricate the brake lever guide 172 Fig 85 Lubrication of the catch mec...

Page 11: ...Fig 109 Guys to secure the freight 277 Fig 110 Marking 280 List of Illustrations No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL ix...

Page 12: ...List of Illustrations x Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 13: ...Tab 28 Cooling oil recommendations 11 Tab 29 Cooling oil recommendation food processing 12 Tab 30 Cooling oil charge 12 Tab 31 Engine data engine with SCR catalytic converter 13 Tab 32 Engine data eng...

Page 14: ...Maintenance messages and required actions 105 Tab 70 Maintenance tasks on the chassis after commissioning 107 Tab 71 Maintenance intervals 107 Tab 72 Regular machine maintenance tasks 108 Tab 73 Regu...

Page 15: ...e requested from KAESER Make sure all documents are complete and observe the instructions contained in them Make sure you provide the data from the nameplate when ordering documents 1 3 Copyright This...

Page 16: ...e damage warnings do not indicate a potential personal injury Warning notices for damages are identified by their signal term Signal term Meaning Consequences of ignoring the warning NOTE Warns of a p...

Page 17: ...nd cyclone moisture separator Option codes used in this service manual are explained in chap ter 2 2 Information referring to potential problems are identified by a question mark The cause is named in...

Page 18: ...e Total weight Lifting point load capacity Rated engine power Engine speed Maximum working pressure Tab 3 Nameplate 2 2 Options options label A list of the options fitted to your machine helps to rela...

Page 19: ...ilter dc Filter combination dd Tab 5 Compressed air treatment options 2 2 2 Option hc hd Check valve function Option Option code Available Pressure check valve without option dd hc Pressure check valv...

Page 20: ...tic engine start stop ob Trickle charging for starter batteries od Tab 10 Automatic engine start stop 2 2 7 Option oc GSM GPS Modem Option Option code Available GSM GPS Modem oc Tab 11 GSM GPS Modem 2...

Page 21: ...ption code Available Stationary rw rx On skids rw On frame rx Tab 13 Options Stationary frame 2 2 9 Option ta tb tc te Lighting Option Option code Available None stationary ta Reflective warning trian...

Page 22: ...ent conditions Positioning Limit value Maximum altitude amsl ft 3280 Minimum ambient temperature F 14 Maximum ambient temperature F 122 Higher altitudes are permissible only after consultation with th...

Page 23: ...the nameplate Tab 19 Mass of the machine 2 4 2 Tires The tire s dimensions are shown on the side wall see also Fig 1 Fig 1 Example of tire information on the side wall 1 Section tire side wall 2 tire...

Page 24: ...Compressor 2 5 1 Working gauge pressure and volumetric flow rate Maximum working gauge pressure psig 125 145 174 203 SIGMA airend 297 G Flow rate cfm 930 885 795 705 Flow rate as per ISO 1217 2009 An...

Page 25: ...oling oil is found in chapter 11 Cooling oils for general applications SIGMA FLUID MOL S 460 S 570 Description Mineral oil Silicone free synthetic oil Synthetic oil Application Standard oil for all ap...

Page 26: ...conditions with high temperatures and humidity Specifically for machines in applications where the compressed air may come into contact with foodstuff Approval USDA H 1 NSF Approved for the manufactur...

Page 27: ...fuel con sumption approx 5 0 Tab 31 Engine data engine with SCR catalytic converter Engine data engine without exhaust treatment Feature Specification Make Model Mercedes OM 926 LA Engine control Ele...

Page 28: ...on site or the machine deployment area into account Excessively high viscosity can cause start ing difficulties while a too low viscosity reduces the lubricating capacity and may cause very high oil c...

Page 29: ...n regulations diesel engines fitted with an exhaust gas treatment system must be operated only with a sulphur free diesel fuel Compliance with the emission requirements but also the durability of the...

Page 30: ...er The engine coolant must meet the requirements of specification ASTM D4985 Do not use a common coolant and or antifreeze that meets only the requirements of ASTM D3306 Such coolants are intended onl...

Page 31: ...sh air filter Feature Value Maximum working pressure psig 232 Minimum ambient temperature F 34 7 Maximum ambient temperature F 86 Tab 40 Fresh air filter conditions 2 7 1 2 Air quality at the compress...

Page 32: ...uipment 2 7 2 1 Ambient conditions Installation Limit value Maximum altitude amsl ft 3280 Minimum ambient temperature F 13 Maximum ambient temperature F 122 Higher altitudes are permissible only after...

Page 33: ...16 Tab 44 Battery charger specification Power supply details Mains supply Value Mains voltage V 3 N PE 400 Frequency Hz 50 Supply cable cross section AWG Cu multicore 5 x 1 5 User s fusing A 16 Tab 45...

Page 34: ...the specifications listed in this service manual Operate the machine only within its performance limits and under the permitted ambient condi tions Do not use compressed air for breathing purposes unl...

Page 35: ...sonnel possess the following qualifications are of legal age are familiar with and adhere to the safety instructions and sections of the service manual rele vant to transporting are trained and author...

Page 36: ...trailer 2 Enter all longer transports of the machine in a logbook 3 Carry out or have carried out maintenance of the chassis according to the corresponding maintenance plan 3 5 Dangers Basic instruct...

Page 37: ...l connections are tight and in proper condition Switch off any external power sources For example the connections to the electrical engine cooling water pre heater Forces of compression Compressed air...

Page 38: ...he flow of exhaust gas or discharged cooling air will become very hot Wear protective clothing Wear protective gloves when connecting or disconnecting compressed air hoses Allow the machine to cool do...

Page 39: ...ime it may decom pose resulting in Ammonia fumes Ammonia fumes can cause severe health damage Replenish DEF only when the machine has cooled down Do not inhale DEF fumes Handling DEF contaminated with...

Page 40: ...towing vehicle coupling and the maximum coupling load given for the machine must not be exceeded Avoid causing a shift in the centre of gravity by an excessive or incorrectly distributed load Do not...

Page 41: ...w the load to hang from the crane longer than necessary The following are forbidden Air transport of the machine by slinging beneath a helicopter Dropping the machine by parachute 3 5 3 2 Installation...

Page 42: ...tion and maintenance During commissioning operation and maintenance you may be exposed to dangers resulting from e g electricity pressure and temperature Careless actions can cause accidents with seve...

Page 43: ...before applying air pressure An unsecured hose may whip and cause injury At working pressures 100 psi compressed air hoses should be secured by a cable to their respective outlet valves Connect and op...

Page 44: ...not change bypass or disable safety devices Regularly check safety devices for their correct function Do not remove or obliterate labels and notices Ensure that labels and notices are clearly legible...

Page 45: ...l spills which may occur inside the compressor enclo sure and allow the machine to ventilate 310 311 Injury or damage from open machine Operate the machine only when closed Transport the machine only...

Page 46: ...ance Danger of fishtailing incorrect towing vehicle load damage to the machine caused by rollover or contact with the ground Always line up the drawbar so that the machine is level with the ground 510...

Page 47: ...oses of maintenance repair or replacement of any devices or element of design incorporated into any new com pressor for the purpose of noise control prior to its sale or delivery to the ultimate purch...

Page 48: ...agent option ld Eye contact Fuel oil and other fluids materials can cause irritation Rinse open eyes thoroughly for a few minutes under running water Seek medical help if irritation persists Skin cont...

Page 49: ...applicable American EPA noise control regulations This warranty is not limited to any particular part component or system of the air compressor Defects in the design assembly or in any part component...

Page 50: ...upply scope delivery times SIGMA CONTROL MOBIL Program changes result in a reduced capability of software updating 3 12 Environmental protection The operation of this machine may cause dangers for the...

Page 51: ...over for lifting eye Only machines with option ld The bodywork has several functions when it is closed Weather protection Sound insulation Guarding against touching Cooling air flow The bodywork is no...

Page 52: ...gent tank Option ld is located at the left side of the machine It is hidden behind a fuelling panel which is secured by a lock 4 2 Machine structure Fig 4 Left hand doors opened 1 Silencer with reduct...

Page 53: ...ller Fig 6 Rear side air inlet grille removed 7 Fuel filter with water trap 11 Compressor air filter 17 Oil separator tank 18 Lifting eye 23 Control valve with proportional controller 24 Inlet valve 2...

Page 54: ...e oil temperature regula tor with compressor oil filter 23 Control valve with proportional controller 24 Inlet valve 25 Reducing agent tank exhaust treatment 27 Airend 29 Coolant equalising tank 30 Mi...

Page 55: ...nd the airend casing This direct cooling in the compression chamber ensures a very low airend discharge temperature Cooling oil recovered from the compressed air in the oil separator tank 5 gives up i...

Page 56: ...rol valve The pressure in the oil separator tank remains constant The engine runs at minimum speed RUN ON PHASE READY Standstill shut down The inlet valve closes The venting valve opens to de pressuri...

Page 57: ...auto matically shut down if an alarm occurs The SIGMA CONTROL MOBIL saves the alarm message Further information Further information on alarm messages can be found in chapter 9 2 1 4 5 2 Further safety...

Page 58: ...rotection fire protection battery discharge protection Danger of short circuit Damage to the machine electrical components is possible Use the Battery isolating switch only when the machine is at a st...

Page 59: ...gh the menu options 6 ESC key Jumps back to next higher menu level Exits the edit mode without saving 7 Enter key Jump into the selected subordinate menu Accepts an input 8 STOP key Stops the machine...

Page 60: ...d air generated by this machine must be treated before use The following describes the possible air treatment options that may be fitted to the machine Fig 12 Compressed air options 1 Compressed air a...

Page 61: ...chieve this part of the compressed air output from the compressor is passed through a combi nation of micro filter and activated carbon filter The connection to air treated in this way is specially ma...

Page 62: ...less nitrogen and water 4 7 2 1 Emission after treatment with SCR technology Principle The SCR selective catalytic reaction exhaust air after treatment process is a technology enabling the necessary r...

Page 63: ...er information Instructions regarding the safe handling of the DEF reduction agent are provided in chapter 3 5 2 4 7 2 2 Monitoring the addition of the reduction agent A well functioning exhaust air t...

Page 64: ...on for the coolant pre heater 3 Engine block 4 Coolant pre heating The ideal coolant pre heating period is 2 3 hours before the machine is started A pre heating peri od of more than 3 hours is not nec...

Page 65: ...f valve The engine air intake shut off valve may also be operated manually Pulling a wire pull lever closes the intake valve Thermal overload of the engine Damage to the turbo charger by abrupt engine...

Page 66: ...4 7 7 Option rb rm rs rc ro rs rd ro rs rb rm rt rb rm rr rc ro rt rc ro rr rw rx Transport options 4 7 7 1 Option rb rm rs Chassis Option rb chassis EU version Option rm chassis with height adjustab...

Page 67: ...assis with compressed air brake The chassis has the following features permissible axle load 8818 lb Single axle chassis Towbar height adjustable Torsion bar spring axle with compressed aif brake with...

Page 68: ...Option rr chassis without service brake The chassis has the following features permissible axle load 8818 lb Single axle chassis Fixed height towbar Torsion bar spring axle Without service brake Must...

Page 69: ...Cleaning opening closed with plug 2 Central drain point for oil coolant in the connection box behind cover Fluid sensors in the sealed floor pan If leaks occur fluids will collect in recesses within t...

Page 70: ...d and oils separator tank 3 Coolant drain engine water cooler 4 Engine oil drain 5 Coolant drain compressor oil cooler 6 Coolant oil drain compressor oil separator tank 7 Connection box 8 Connection b...

Page 71: ...n proof Do not operate in areas in which specific requirements with regard to explosion protection are applied Keep suitable fire extinguishing agents on hand and ready for use Ensure that required am...

Page 72: ...e can be carried out without danger or hin drance The operator panel with the quick stop button must be accessible and within reach at any time 4 Fire hazard from build up of heat and hot exhaust syst...

Page 73: ...ounts bonded rubber metal elements for safe footing Prerequisites for the installation on truck platforms 1 Follow the vehicle manufacturer s loading guidelines for safe operation and transportation 2...

Page 74: ...personnel are found in chapter 3 4 2 Details of dangers and their avoidance are found in chapter 3 5 6 2 Reporting Transport Damage 1 Check the machine for visible and hidden transport damage 2 Inform...

Page 75: ...nd align the fix ing holes 5 Push in the securing bolt using light hammer blows if necessary 6 Secure the bolt with the self locking nut see chapter 2 4 4 for tightening torque 7 Release the parking b...

Page 76: ...ey wheel 5 Parking brake 6 Breakaway cable not for USA type chassis 1 Open the doors 2 Remove the bag with fastenings to be found at the lifting eye strut and unpack and prepare the fastenings 3 Close...

Page 77: ...t the securing bolts can be pushed on 2 Push in the securing bolts using light hammer blows if necessary and push on U washers 3 Secure the bolts with the self locking nuts see chapter 2 4 4 for tight...

Page 78: ...nism coincide 3 Push through the securing screws and push on the U washers 4 Secure the bolts with self locking nuts Further information See chapter 2 4 4 for the tightening torque 6 4 Adjusting the c...

Page 79: ...ke sure the teeth in the adjustment joint mesh together Manually tighten the locking lever Use a hammer to hit the locking lever to further tighten the lower serrated joint until the bore and the groo...

Page 80: ...and 10 downwards for height adjustment 3 Tighten the locking lever Make sure the teeth in the adjustment joint mesh together Manually tighten the locking lever The serrated joint will not disengage Th...

Page 81: ...r again after 30 miles 6 4 3 Changing the towing eye ball hitch The towbar can be fitted with various towing eyes or couplings Material Protective gloves Wrench Hammer Precondition The machine is shut...

Page 82: ...fixing holes of both screw connections and secure with self locking nuts 1 1 Slide the towing eye 6 into or onto the tow bar 3 2 Position the various parts so that the bolts can be freely inserted 3 I...

Page 83: ...the towbar tube 6 6 Push the new ball coupling 9 or towing eye 10 onto the towbar 6 until the fixating holes match 7 Use the screw 4 at the rear fixating hole of the towing eye ball coupling to beat o...

Page 84: ...t using light hammer blows if necessary 6 Remove the towing eye to be removed from between the legs of the centre piece The locking teeth on the towbar are corroded and jammed and the towbar height ca...

Page 85: ...or towbar height adjustment 6 4 3 4 Option rc ro rt rc ro rr Changing the towing eye on a fixed height towbar chassis 8818 lb Fig 30 Changing the towing eye fixed height towbar 1 Self locking hexagon...

Page 86: ...lectric shock Switch off and lock out the power supply disconnecting device and check that no voltage is present 5 Connect the machine to the power supply Further information See chapter 2 7 3 for pow...

Page 87: ...onditions 2 Use suitable screws to fasten the machine with the bolt down machine feet to the loading plat form 6 Installation 6 6 Installing a machine with stationary frame superstructure on a truck p...

Page 88: ...in chapter 3 4 2 Details of dangers and their avoidance are found in chapter 3 5 7 2 Before initial start up or recommissioning Incorrect or improper commissioning can cause injury to persons and dam...

Page 89: ...Tab 50 Measures for recommissioning the compressor after a long period of storage 7 3 Checking installation and operating conditions Check and confirm all the items in the checklist before starting th...

Page 90: ...vehi cle or engine driven machine Material Jumper cables Precondition The machine is disconnected from the towing vehicle and safely parked The battery isolating switch is off Fire and explosion haza...

Page 91: ...erminal clamps Observe the instructions provided with the battery jumper cables Keep jumper cables away from rotating parts Avoid short circuits due to incorrect poling and or bridging with tools Do n...

Page 92: ...engines run for approximately 10 15 minutes This is important in particular for fully discharged batteries They will pick up little current only in the beginning and have a high internal resistance An...

Page 93: ...oolant pre heating and associated wiring checked according to the maintenance schedule 2 Connect the coolant pre heater to the user s power socket with the power cable supplied 7 5 Option od Activatin...

Page 94: ...6 0 5 Tab 52 Battery charger control 1 Cutting the power supply voltage of the battery charger Starter batteries discharge through a connected battery charger This can result in a total dis charge and...

Page 95: ...lt in electric shocks burns or death Work on electrical equipment may only be carried out by authorized electricians Safe working with compressed air tools and hoses Open pressurized compressed air ho...

Page 96: ...el are working on the machine Service doors and panels are locked Fig 34 Starting instruments 1 Operator panel cover with adhesive label providing brief instruc tions 2 Compressed air outlet pressure...

Page 97: ...safety measure check the function of the QUICK STOP pushbutton 1 QUICK STOP button latched The machine cannot be stopped quickly in an emergency Check the function of the QUICK STOP button Do not ope...

Page 98: ...pre heating If the controller does not display any unacknowledged messages see separate SIGMA CONTROL MOBIL operating manual chapter Functional description the display switches to Operating mode and...

Page 99: ...venting when the compressor shuts down and automatically vents a shut off valve is installed in the control air line between oil separator tank and air distributor Fig 37 Control line shut off valve 1...

Page 100: ...n be reached in two ways Quick access Entry via the menu structure Quick access Precondition LOAD run Main menu operating state is selected Press either Left or Right This immediately selects the outp...

Page 101: ...ressure is saved when leaving the Setting menu option Press Escape The discharge pressure is set and the display changes to operating mode 8 2 6 Shutting down the machine Thermal overload of the turbo...

Page 102: ...ine is switched off Do not use the battery isolating switch as a main or emergency switch 2 Open the left rear door 3 Disconnect the machine s voltage supply 20 seconds Turn off the battery isolating...

Page 103: ...arning and maintenance messages Information from the controller is interpreted as displayed messages The message is stored in the event memory at the same time 8 3 1 Acknowledging alarm messages An al...

Page 104: ...utting down if any dangerous situation arises If there is danger of the engine drawing in flammable gas mixture from the surroundings the air intake shut off valve can be manually closed to bring it t...

Page 105: ...lves are open Maintain the following minimum distances to the object to be cleaned in order to prevent damages to the machine when cleaning with the high pressure cleaner Circular section jets approxi...

Page 106: ...quipment with which the machine is provided 9 2 1 Alarm messages on the controller machine off Alarm with automatic machine shut down function The Acknowledge key flashes The Information key and the S...

Page 107: ...turbo air temperature Have the sensor changed X X 1124 Fault engine fault air flow meter Have checked X X 1130 Fault engine fuel level too low Refuel 1131 Fault fuel temperature high Allow the machine...

Page 108: ...ault message emission treatment temperature high Have the emission treat ment checked X 1187 Fault message emission treatment regeneration Have the emission treat ment checked X 1189 Fault SCR System...

Page 109: ...e checked X 1303 Fault PLC temperature high Check operating condi tions Allow the machine to cool down 5 2 1304 Fault PLC power supply Have checked X 1310 Fault fault in watchdog Have checked X SW spe...

Page 110: ...lt venting valve open circuit Have repaired X 1421 Fault venting valve open circuit Have repaired X 1422 Fault auxiliary venting valve open circuit Have repaired X 1423 Fault auxiliary venting valve s...

Page 111: ...03 Warning oil level low Checking the engine oil level drain if necessary 10 4 4 3104 Warning oil tempera ture Have checked X X 3105 Warning oil quality bad Change oil 10 4 6 X X 3100 Warning engine o...

Page 112: ...ing drive motor sensor fault Have checked X X 3155 Warning drive motor ac tuator fault Have checked X X 3181 Warning AdBlue level low Fill AdBlue tank X 3182 Warning Torque reduc tion active Fill AdBl...

Page 113: ...apter Where can I get help SW KS 3200 Warning ADT high Check operating condi tions Allow the machine to cool down 5 2 Check the cooling oil lev el 10 5 2 Clean the cooler 10 6 3201 Warning OST pressur...

Page 114: ...oil pressure Check the engine oil level see chapter 10 4 4 Have the engine repaired or ex changed X SW specialised workshop KS KAESER SERVICE Tab 59 Fault engine refuses to start or comes to a stop 9...

Page 115: ...tive Have repaired or replaced if necessary X Inlet valve not opening or only opening partially Repair or have replaced if nec essary X Pressure gauge indicating false pressure Have repaired or replac...

Page 116: ...not workingl Have repaired or replaced if necessary X Working pressure too high pro portional controller maladjus ted Reset to the permissible value or have replaced X Oil separator cartridge heavily...

Page 117: ...sible cause Remedy Where can I get help SW KS Defective non return function of the inlet valve Repair or have replaced if nec essary X SW specialised workshop KS KAESER SERVICE Tab 66 Alarm Oil flows...

Page 118: ...ng serviced Tab 68 Advise others that the machine is being serviced Before switching on make sure that no personnel is working on the machine all protective guards and cover panels are attached all do...

Page 119: ...ller s display 10 2 1 Evaluating the maintenance message Determine any due maintenance tasks using the table below and perform the maintenance ac cording to the maintenance schedule shown in chapter 1...

Page 120: ...edules 10 3 1 Logging maintenance work The maintenance intervals given are those recommended for KAESER original components with average operating conditions In adverse conditions e g oil and filter c...

Page 121: ...tenance tasks The table below lists the various maintenance intervals Maintenance interval Short description Daily Every 250 h at least annually A250 Every 500 h at least annually A500 Every 1 000 h a...

Page 122: ...SW Have the engine mounts checked X KS SW Have the valve clearance adjus ted X KS SW Check the engine coolant level X 10 4 1 Clean the cooler X 10 6 Check radiator hose and hose clips have replaced if...

Page 123: ...ter X 10 5 7 Change the cooling oil X 10 5 3 Change the compressor oil filter X 10 5 4 Change the separator cartridge in the oil separator tank X 10 5 6 KS SW Check belt tension and re ten sion if ne...

Page 124: ...ment with SCR catalytic converter Filling reduction agent tank X Have the SCR System checked serviced X KS SW Have the reduction agent pres sure accumulator at supply unit be filled X KS SW Have the r...

Page 125: ...t off valve X 10 11 5 KS Contact KAESER SERVICE SW Contact specialised workshop EL Contact qualified electrician SCR Selective Catalytic Reduction Tab 73 Regular maintenance task options 10 3 3 3 Chas...

Page 126: ...tenance X 10 10 3 KS SW Check wear on the brake lin ings X 10 10 3 2 Have the wheel brakes adjus ted X KS SW Service the parking brake X 10 10 2 or 10 10 3 Have the parking brake checked X KS SW Pneum...

Page 127: ...cloths Precondition The machine is switched off The machine is standing level The machine is fully vented the pressure gauge reads 0 psig The machine has cooled down All compressed air consumers are...

Page 128: ...ant level 1 Service cover of coolant expansion tank opened 2 Left hand front door opened 3 Coolant equalising tank 4 Coolant level sight glass 5 Filler port with cap 1 Check coolant level If you canno...

Page 129: ...ion Damage to the cooling system Engine casing fracture Check coolant Protect the coolant against frost Top up as necessary 2 Use the coolant tester as instructed by the manufacturer to test the coola...

Page 130: ...expansion tank on the roof from inside and lift up 2 Slowly open the cap on the coolant filler by a quarter to half of a turn to allow pressure to es cape 3 Then remove the filler cap completely 4 Mi...

Page 131: ...oint accessible through a hole in the floor panel 5 Connect a drain hose 7 to the radiator quick release coupling 6 If provided open the shut off valve at the nozzle of the draining hose 6 Lead the ho...

Page 132: ...remove the filler cap completely 4 Remove the connection box cover central draining point for oil coolant 5 Position a receptacle beneath the drainage location of the water cooler 6 Unscrew the filler...

Page 133: ...d cause premature wear and damage Material Compressed air for blowing out Spare parts as required Cleaning cloths Precondition The machine is switched off The machine is fully vented the pressure gaug...

Page 134: ...pen both left hand doors Cleaning the air filter Fig 45 Engine air filter maintenance 1 Filter element air filter 2 Retaining clip 3 Filter cap Fig 46 Clean the filter element air filter 1 Compressed...

Page 135: ...the maintenance timer see the separate operating manual of the SIGMA CONTROL MOBIL Precondition Air filter maintained 1 Acknowledge the maintenance message Confirm the message with the Acknowledge key...

Page 136: ...s at the place of use Ensure that the maximum ambient temperature is not exceeded at the place of use Stop the engine Wipe up escaped fuel Keep fuel away from hot machine parts Fig 47 Fuel system main...

Page 137: ...om the bleed screw 4 Close the bleed screw at the filter head 5 Turn on the battery isolating switch 6 Close the door Start the engine as soon as the fuel system has been bled and allow to run for at...

Page 138: ...water trap Fuel contaminated Empty the fuel water separator immediately Empty the fuel water separator Precondition Water and or contamination are visible in the water trap 1 Place a receptacle beneat...

Page 139: ...sealing ring 8 Clean the sealing faces of the filter cartridge with a damp cloth 9 Screw the water trap onto the new filter cartridge hand tight 10 Mount the filter cartridge to the filter head Insta...

Page 140: ...o loosen the screw cap of the fuel pre filter 3 Pull the screw cap with filter element somewhat out off the filter casing Drain any fuel in the filter housing 4 Remove the screw cap with filter elemen...

Page 141: ...components contaminated with it in accordance with environmental protection regulations Starting the machine and performing a test run 1 Switch the machine on and run it in IDLE mode for approx 1 minu...

Page 142: ...this were to occur it could create oil bubbles that would reduce the oil s lubricating capability and impair engine performance 10 4 5 Engine oil filling and topping up Material Engine oil Cleaning cl...

Page 143: ...he engine oil The engine oil should be changed according to the maintenance schedule according to the degree of contamination of the intake air at least once a year Material Engine oil Receptacle Wren...

Page 144: ...hose with quick release coupling onto the oil drain valve The valve opens and oil drains through the hose 7 When all the oil has drained out uncouple and remove the drain hose 8 Replace the protectiv...

Page 145: ...ceptacle below the drain point 4 Unscrew the filler plug 6 at the oil drain 5 Open the shut off valve 5 in the connection box and catch any draining oil 6 Close the shut off valve and replace the scre...

Page 146: ...cap 4 Sealing ring 5 Filter element 6 Filter housing Ensure that no foreign particles can enter the filter housing Do not wipe out the filter housings because fluff or dirt can ingress the oil circuit...

Page 147: ...on Do not tip the battery Electrolyte may run out of the vent holes Work with caution When working on batteries comply with the following safety signs A warning label with safety signs is attached to...

Page 148: ...ne is standing level The machine is fully vented the pressure gauge reads 0 psig The machine is cooled down Open both left hand doors 1 Clean the casing and terminals Do not use a wire brush 2 Lightly...

Page 149: ...ries bursting If a battery is short circuited it will overheat and can burst Never short circuit a battery e g with a hand tool Wear gloves and eye protection 2 Excessive voltage produced by the alter...

Page 150: ...us injury from pinching Never check the drive belt unless the engine is at standstill Open all doors 10 4 9 1 Carry out visual check 1 Check the belt thoroughly for cracks fraying or stretching When d...

Page 151: ...and pulleys profile wear of the pulleys Result Contaminated components Clean the components Worn components Have worn components replaced Placing the engine belt A belt that has been removed may not...

Page 152: ...for damages to the ratchet Change any damaged lashing strip immediately 2 Check whether the lashing strips are tight with the tank and that the ratchet is closed If the lashing strips sits loose or th...

Page 153: ...ers are disconnected and the air outlet valves are open Fig 58 Check the cooling oil level 1 Oil separator tank 2 Oil filler port with plug 3 Oil level indicator 4 Indicator markings 5 Green zone A Oi...

Page 154: ...and withdraw the plug from the oil filler port 4 Top up the cooling oil to the maximum level B with the help of a funnel 5 Check the oil level 6 Check the filler plug gasket for damage Change a damag...

Page 155: ...fully vented the pressure gauge reads 0 psig The machine is at operating temperature All compressed air consumers are disconnected and the air outlet valves are open The battery isolating switch is of...

Page 156: ...ng in the floor pan 3 Connect a drain hose 8 to the oil separator tank s quick release coupling 9 If provided open the shut off valve at the nozzle of the draining hose 4 Lead the hose through the hol...

Page 157: ...upling 11 Oil cooler 12 Service opening in floor pan 13 Cover service opening 14 Quick release coupling 15 Shut off ball valve 1 Connect a drain hose 8 to the oil cooler s quick release coupling 14 If...

Page 158: ...ressor block 5 Air pipe pressure pipe 6 Connection box central drain point for oil coolant 7 Connection box cover 8 Shut off valve ball valve I open 0 closed 9 Screwed sealing cap cooling oil drain 10...

Page 159: ...valve at the drainage connection of the airend and catch the draining cooling oil 5 Close the shut off valve and replace the screwed sealing cap Draining the oil from the air pipe The airend is connec...

Page 160: ...r 1 Oil filter 2 Direction of rotation to unscrew the oil filter 3 Combination valve Changing the oil filter 1 Open both right side doors 2 Prepare a receptacle 3 Loosen the filter by turning counter...

Page 161: ...more cooling oil 8 Visually inspect for leaks 9 Close the door 10 5 5 Oil separator tank dirt trap maintenance The control valve is mounted on the oil separator tank cover The control valve has two d...

Page 162: ...nozzle 5 from the screw in connector 5 Clean the housing strainer and sealing ring 8 with cleaning solvent or spirit 6 Check the nozzle strainer and sealing ring for wear Replace components if they ar...

Page 163: ...the machine 8 Close the door 10 5 6 Changing the oil separator cartridge The oil separator cartridge cannot be cleaned The life of the oil separator cartridge is influenced by contamination in the ai...

Page 164: ...1 and 3 and place the components with connections carefully to one side 2 Pull out the plugs at the connection cables of the solenoid valves 10 and withdraw the cable 3 Pull out the plug to the senso...

Page 165: ...rvice cover of the oil separatur tank on the roof 2 Switch the battery isolating switch on 3 Close the door Dispose of old parts and contaminated materials according to environmental regulations Start...

Page 166: ...clean the filter element by striking or knocking it Do not wash the filter element Analyzing the warning message on the controller The air filters are connected to the controller via sensors If the l...

Page 167: ...dry compressed air 72 psi at an angle to blow dust from the element from inside to outside until no further dust develops The blast pipe must be long enough to reach the bottom of the element The tip...

Page 168: ...is active Password for example Customer password 4512 enter and confirm with the keypad Simultaneously press and hold the Acknowledge key and Enter for 2 seconds Result The maintenance interval counte...

Page 169: ...e of the sleeve 4 Lay the pipe clamp halves 7 over the seal holder 2 and bush 8 and tighten the self locking nuts 4 until the dimension s is reached Pipe diameter d in Clamp diameter s in 2 99 5 16 Ta...

Page 170: ...struments Do not direct water or steam jets at sensitive components such as alternator starter or indicating instruments Deploy the extension pole of the pressure washer at a distance of at least 1 6...

Page 171: ...SER SERVICE Close the doors Clean the cooler blades only in a washing area equipped with an oil separator 10 6 2 Option da db dc dd Cleaning the compressed air aftercooler The compressed air aftercool...

Page 172: ...ecessary stress on bearings and shorten their life Material Wrench Spare parts Precondition The machine is switched off The machine is fully vented the pressure gauge reads 0 psig The machine has cool...

Page 173: ...ge by a compression spring in the tensioning device If the drive belts have expanded to the point that the distance between the bottom edge of the swing frame tensioner 3a and the washer 3b is less th...

Page 174: ...ut 1 Loosen the screw connection 1 at the belt tensioner lever 4 2 Remove the locknut 2b and tensioning nut 2a of the counterscrew 7a 3 Check whether the counterscrew 7a can be freely turned in the be...

Page 175: ...lean pulley Worn pulley Have the pulley changed 5 Remove the belt tensioner lever 4 6 Replace the wedge lock washer 6 tension disk 5 and self locking nuts 1b and 7b 7 Install the belt tensioner lever...

Page 176: ...ure gauge reads 0 psig The machine is cooled down All compressed air consumers are disconnected and the air outlet valves are open The battery isolating switch is off Beware of rotating pulleys and mo...

Page 177: ...r dam age Have any damaged gasket replaced 3 Properly grease the rubber strips 4 Close the doors 10 10 Chassis maintenance Perform maintenance tasks according to the schedule in chapter 10 3 3 1 10 10...

Page 178: ...as necessary but at least every 6 months Material Lithium enriched multi purpose grease Acid free oil Cleaning cloths Precondition The machine is switched off The machine is disconnected from the tow...

Page 179: ...towbar height adjustment function The locking teeth on the towbar height adjustment joint are corroded and jammed and the towbar height cannot be adjusted If necessary free the teeth by jerking the t...

Page 180: ...ed out Further information See pages 75 and 76 for grease points Checking the shock absorber 1 Loosen the transfer cable one side 2 Press in the shock absorber against its damping force Have the shock...

Page 181: ...tion The machine is switched off 1 Jack up the machine and lower it onto supports 2 Release the parking brake and completely pull out the overrun braking mechanism The brake cables are not tensioned 1...

Page 182: ...rward direction 3 Apply the parking brake a number of times to centre the brake linings 4 Use the screwdriver to turn the adjusting wheel back 3 to 5 notches until there is no more braking resistance...

Page 183: ...urn the wheel in forward direction and simultaneously tighten the connecting sleeve up to a clearly experienced braking resistance You must still be able to manually turn the wheel in forward driving...

Page 184: ...ion pulley 3 Grease trapezoidal thread 10 10 4 Option rb rm rr rc ro rr Pressure brake system maintenance The air brake system must be checked and serviced by a specialised workshop approx every 1000...

Page 185: ...ank fills with air 3 Turn off towing vehicle 4 Carefully press in the draining pin in the air receiver drain valve until only dry air escapes Condensate is drained from the brake system 5 Check the dr...

Page 186: ...ning cloth Precondition The machine is shut down The machine is disconnected from the towing vehicle and safely parked Fig 85 Lubrication of the catch mechanism 1 Greasing points 2 Rear wing door cros...

Page 187: ...n The machine is shut down The machine is cooled down The machine is fully vented the pressure gauge reads 0 psig All compressed air consumers are disconnected and the air outlet valves are open The b...

Page 188: ...run it in IDLE mode for approx 5 minutes 2 Shut down the machine 3 Wait until the machine has automatically vented Pressure gauge reads 0 psig 4 Open the outlet valves 5 Open the left rear door 6 Chec...

Page 189: ...b Microfilter 2 Condensate drain hose fitting 3 Shut off valves ball valve for condensate drain 0 closed I open 4 Filter head 5 Filter element 6 Casing gasket 7 Filter housing Open both left hand door...

Page 190: ...ot permitted Handle new filter elements only with clean fabric gloves Do not touch the new filter elements with bare fingers Contamination risk Material Spare parts Filter wrench Wrench Cleaning cloth...

Page 191: ...ndensate drain shut off valves 3 Tighten the filter combination fittings 4 Turn on the battery isolating switch 5 Close the doors Dispose of old parts and contaminated materials according to environme...

Page 192: ...ter maintenance 1 Fresh air filter 2 Upper housing 3 Upper element adsorption element 4 Body 5 Lower filter element high capacity ele ment 6 Lower housing 7 Drain valve condensate drain for manual dra...

Page 193: ...ter elements oil level indicator 10 11 3 3 Changing consumable parts The fresh air filter contains two different elements which must be changed as a pair Note location Using the fresh air filter witho...

Page 194: ...lose the drain valve 2 Turn on the battery isolating switch 3 Close the doors Dispose of old parts and contaminated materials according to environmental regulations Further information Further informa...

Page 195: ...hine is fully vented the pressure gauge reads 0 psig The machine has cooled down All compressed air consumers are disconnected and the air outlet valves are open Danger of suffocation from toxic exhau...

Page 196: ...down the engine 6 Remove the hose and replace the plug It is recommended to blow out the spark arrestor with compressed air once a year Dispose of soot according to environmental protection regulatio...

Page 197: ...ir shut off valve 1 The engine air intake shut off valve does not close fully The machine does not shut down Destruction of the engine and explosion and or fire are pos sible Do not grease the valve a...

Page 198: ...ll the handle to the stop and hold The engine should stop in a few seconds Engine does not stop Have the engine air intake valve checked by a specialist workshop or KAESER SERVICE Further information...

Page 199: ...n is connected to the SIGMA CONTROL MOBIL controller via liquid sen sors When these sensors detect accumulations of liquid in the floor pan they send a fault mes sage to the controller and the machine...

Page 200: ...ording to applicable envi ronmental protection regulations Find the cause for the accumulation and eliminate or have eliminated the problem You must acknowledge the alarm message upon correction of th...

Page 201: ...maintenance and service work carried out in this list Date Maintenance task carried out Operating hours Signature Tab 78 Maintenance log 10 Maintenance 10 12 Documenting maintenance and service work...

Page 202: ...jury or damage to the machine resulting from the use of unsuita ble spare parts or operating fluids materials Use only original KAESER parts and operating fluids materials Do not use alternative consu...

Page 203: ...ensured by preventive maintenance Energy savings achieved by avoidance of pressure losses The security of genuine KAESER spare parts Increased legal certainty as all regulations are kept to Why not si...

Page 204: ...e Inspections preventive maintenance or repair tasks not described in this manual must not be carried out by unqualified personnel Have further tasks not described in this service manual carried out b...

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Page 273: ...following openings with plastic foil and moisture resistant adhesive tape Engine air inlet Compressor air inlet Exhaust silencer 3 Attach the following notice on the instrument panel showing the deco...

Page 274: ...nutes to coat all parts with a protec tive oil film Disconnect the battery the negative terminal first and then the plus terminal and store in a frost free room Check the battery fluid level 10 9 Chec...

Page 275: ...ose or movable parts that may fall when transporting are removed or secured 12 2 1 Safety Allow transportation only by personnel trained in safely dealing with motor vehicles and the transporting of g...

Page 276: ...hine can become very dirty after prolonged use on a construction site A machine in such condition is not suitable for towing on public roads 1 Clean the machine in particular around the chassis and th...

Page 277: ...oupling up 1 Slowly and carefully approach the machine with the towing vehicle 2 Position and park the towing vehicle with coupling in front of the machine s towing eye Coupling a machine with towing...

Page 278: ...t coupling 4 Place the open coupling over the towing vehicle ball hitch The weight on the coupling will cause it to audibly close The coupling locks automatically Closing and locking is automatic 5 Ma...

Page 279: ...wear indicator 3 Interpret the wear indicator as follows Wear indicator Meaning Green zone show ing Coupling in new condition Towing vehicle ball hitch wear within acceptable limits No action necessar...

Page 280: ...are securely fitted and the tires are in good condition 4 Check the tire pressures 5 Connect the cable for the lighting and indicator systems and carry out a function check 6 Loosen the parking brake...

Page 281: ...the tow bar height adjusting joints are fully engaged The locking levers are tightened The security pin is fully inserted 2 Prepare the jockey wheel for transport see Ill 97 Figure b Lift the jockey w...

Page 282: ...nnect the ABS cable 6 Connect the cable for the lighting and indicator systems and carry out a function check 7 Loosen the parking brake turn the crank 8 Remove the chocks Secure the chocks in the cor...

Page 283: ...xed height chassis 1 Wind the jockey wheel to its uppermost position The free jockey wheel automatically moves in transport position see Ill 100 2 Check that the wheels are securely fitted and the tir...

Page 284: ...er gency brake parking brake It is essential that the breakaway cable is threaded through its guides for correct emergency brak ing Fig 102 Breakaway cable attachment 1 Breakaway cable 2 Breakaway cab...

Page 285: ...coupled towing vehicle to move the machine into position 2 Make sure the parking brake is fully engaged 3 Disconnect the lighting and signaling cable 4 Prepare the jockey wheel for parking see Ill 97...

Page 286: ...owing vehicle the machine s bearing load affects the jockey wheel For this reason the jockey wheel of a separated machine must be wound down until the cam 2 no longer touches the bead 1 The automatic...

Page 287: ...with ratchet and spring load ing 4 Ratchet 5 Spring loading device Parking the machine towing eye coupling 1 Use a coupled towing vehicle to move the machine into position 2 Disconnect the lighting a...

Page 288: ...le from the parked machine The gas spring automatically increases parking brake force if the machine rolls backwards or when parked on a slope Parking the machine fixed height chassis 1 Use a coupled...

Page 289: ...nal precautions for conditions of snow and ice Considerable snow or ice may build up on the machine under low temperature conditions This may adversely effect the machine s center of gravity It is pos...

Page 290: ...ne may fall or be damaged by the forks Only machines equipped with a guide for forklift trucks or lifting lugs may be lifted with the forklift Do not use forklifts to lift towable machines Do not use...

Page 291: ...mean that by full braking or sudden turning the load will not slide fall roll or cause unnecessary noise Generally accepted technical regulations should be observed e g in Germany the VDI Directive 2...

Page 292: ...r Battery electrolyte 12 3 Storage Moisture can lead to corrosion particularly in the engine airend and oil separator tank Frozen moisture can damage components valve diaphragms and gaskets The follow...

Page 293: ...r engine oil must be disposed of in accordance with local environmental protection regulations Old batteries are hazardous waste and must be disposed of correctly in accordance with local environmenta...

Page 294: ...ions label 3 VIN stamped in the bodywork Vehicle identity number 4 Motor nameplate with motor serial number etched into the crankcase 13 2 Pipeline and instrument flow diagram P I diagram 13 Annex 13...

Page 295: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 281...

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Page 299: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 285...

Page 300: ...Option ld Pipeline and instrument flow diagram exhaust treatment 13 Annex 13 2 Pipeline and instrument flow diagram P I diagram 286 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570...

Page 301: ...13 Annex 13 2 Pipeline and instrument flow diagram P I diagram No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 287...

Page 302: ...rs Chassis drawing Option rb chassis EU version Option rm chassis with height adjustable towbar Option rs chassis with overrun brake 13 Annex 13 3 Dimensional drawings 288 Operator Manual Screw Compre...

Page 303: ...e given to or made available to third parties Subject to development related changes Drawing may be altered only via CAD rm With height adjustment rs With overrun brake EU chassis rb Track width Area...

Page 304: ...g chassis options Option rc Chassis GB version Option ro Chassis with fixed height towbar Option rs Chassis with overrun brake 13 Annex 13 3 Dimensional drawings 290 Operator Manual Screw Compressor M...

Page 305: ...uctions may be given to or made available to third parties Subject to development related changes Drawing may be altered only via CAD ro Without height adjustment rs With overrun brake GB chassis rc T...

Page 306: ...g chassis options Option rd Chassis USA version Option ro Chassis with fixed height towbar Option rs Chassis with overrun brake 13 Annex 13 3 Dimensional drawings 292 Operator Manual Screw Compressor...

Page 307: ...may be given to or made available to third parties Subject to development related changes Drawing may be altered only via CAD ro Without height adjustment rs With overrun brake US chassis rd Track wi...

Page 308: ...rb Chassis EU version Option rm Chassis with height adjustable towbar Option rr Chassis without service brake Option rt Chassis with compressed air brake and ABS 13 Annex 13 3 Dimensional drawings 294...

Page 309: ...ilable to third parties Subject to development related changes Drawing may be altered only via CAD rr Without service brake rm With height adjustment rt With ABS compressed air brake EU chassis rb Tra...

Page 310: ...n rc Chassis GB version Option ro Chassis with fixed height towbar Option rr Chassis without service brake Option rt Chassis with compressed air brake and ABS 13 Annex 13 3 Dimensional drawings 296 Op...

Page 311: ...made available to third parties Subject to development related changes Drawing may be altered only via CAD ro Without height adjustment rr Without service brake rt With ABS compressed air brake GB ch...

Page 312: ...3 3 6 Option rw Dimensional drawing stationary version Option rw Skid frame on runners 13 Annex 13 3 Dimensional drawings 298 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 313: ...uctions may be given to or made available to third parties Subject to development related changes Drawing may be altered only via CAD on skids stationary rw Retracted lifting eye Area covered by the p...

Page 314: ...13 3 7 Option rx Dimensional drawing stationary version Option rx On frame 13 Annex 13 3 Dimensional drawings 300 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 315: ...given to or made available to third parties Subject to development related changes Drawing may be altered only via CAD on frame stationary rx Retracted lifting eye Area covered by the portable compre...

Page 316: ...13 4 Wiring diagrams 13 4 1 Electrical Diagram 13 Annex 13 4 Wiring diagrams 302 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

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Page 330: ...13 Annex 13 4 Wiring diagrams 316 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

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Page 332: ...13 Annex 13 4 Wiring diagrams 318 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 333: ...13 Annex 13 4 Wiring diagrams No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 319...

Page 334: ...13 Annex 13 4 Wiring diagrams 320 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 335: ...13 Annex 13 4 Wiring diagrams No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 321...

Page 336: ...13 Annex 13 4 Wiring diagrams 322 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 337: ...13 Annex 13 4 Wiring diagrams No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 323...

Page 338: ...13 Annex 13 4 Wiring diagrams 324 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 339: ...13 Annex 13 4 Wiring diagrams No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 325...

Page 340: ...13 Annex 13 4 Wiring diagrams 326 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 341: ...13 Annex 13 4 Wiring diagrams No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 327...

Page 342: ...13 Annex 13 4 Wiring diagrams 328 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 343: ...13 Annex 13 4 Wiring diagrams No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 329...

Page 344: ...13 Annex 13 4 Wiring diagrams 330 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 345: ...13 Annex 13 4 Wiring diagrams No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 331...

Page 346: ...13 Annex 13 4 Wiring diagrams 332 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 347: ...13 Annex 13 4 Wiring diagrams No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 333...

Page 348: ...13 Annex 13 4 Wiring diagrams 334 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 349: ...13 Annex 13 4 Wiring diagrams No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 335...

Page 350: ...13 Annex 13 4 Wiring diagrams 336 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 351: ...13 Annex 13 4 Wiring diagrams No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 337...

Page 352: ...13 4 2 Option tc Lighting and signaling system connection 13 Annex 13 4 Wiring diagrams 338 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 353: ...13 Annex 13 4 Wiring diagrams No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 339...

Page 354: ...13 Annex 13 4 Wiring diagrams 340 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 355: ...13 Annex 13 4 Wiring diagrams No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 341...

Page 356: ...13 4 3 Option te Lighting and signaling system connection 13 Annex 13 4 Wiring diagrams 342 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 357: ...13 Annex 13 4 Wiring diagrams No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 343...

Page 358: ...13 Annex 13 4 Wiring diagrams 344 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 359: ...13 Annex 13 4 Wiring diagrams No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 345...

Page 360: ...13 Annex 13 4 Wiring diagrams 346 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 361: ...13 4 4 Option od Battery charger electrical diagram 13 Annex 13 4 Wiring diagrams No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 347...

Page 362: ...13 Annex 13 4 Wiring diagrams 348 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 363: ...13 Annex 13 4 Wiring diagrams No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 349...

Page 364: ...13 Annex 13 4 Wiring diagrams 350 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 365: ...13 Annex 13 4 Wiring diagrams No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 351...

Page 366: ...13 Annex 13 4 Wiring diagrams 352 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 367: ...13 Annex 13 4 Wiring diagrams No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 353...

Page 368: ...13 Annex 13 4 Wiring diagrams 354 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 369: ...13 Annex 13 4 Wiring diagrams No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 355...

Page 370: ...13 Annex 13 4 Wiring diagrams 356 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 371: ...13 5 Fuel circulation diagram 13 Annex 13 5 Fuel circulation diagram No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 357...

Page 372: ...13 Annex 13 5 Fuel circulation diagram 358 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 373: ...13 Annex 13 5 Fuel circulation diagram No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 359...

Page 374: ...13 6 Option sl Air brake diagram 13 Annex 13 6 Air brake diagram 360 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 375: ...13 Annex 13 6 Air brake diagram No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 361...

Page 376: ...13 7 Assembly diagrams chassis 13 7 1 Assembly diagrams EU chassis 13 Annex 13 7 Assembly diagrams chassis 362 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 377: ...13 Annex 13 7 Assembly diagrams chassis No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 363...

Page 378: ...501 VB 13 Annex 13 7 Assembly diagrams chassis 364 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 379: ...13 7 2 Assembly diagrams GB US chassis 13 Annex 13 7 Assembly diagrams chassis No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 365...

Page 380: ...13 Annex 13 7 Assembly diagrams chassis 366 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 381: ...R40 13 Annex 13 7 Assembly diagrams chassis No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL 367...

Page 382: ...13 7 3 Assembly diagram brake rod 13 Annex 13 7 Assembly diagrams chassis 368 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 383: ...M12 6 kontern Anziehdrehmoment f r M10 20 25Nm Anziehdrehmoment f r M12 35 40Nm 5 Srew the long nut M10 or M12 4 and fix it until no tolerance is available Counter with hex nut M10 or M12 6 torque to...

Page 384: ...ng instructions for compressed air filter combination filter 13 Annex 13 8 Operating instructions for compressed air filter combination filter 370 Operator Manual Screw Compressor M250 SIGMA CONTROL M...

Page 385: ...NO DA EL ES PT IT PL SK CS ET HU LV LT RU SL TR MT EN Original Language RO FILTER DH OIL X EVO AO AA_01 13 Annex 13 8 Operating instructions for compressed air filter combination filter No 9_9570 07...

Page 386: ...FILTER DH OIL X EVO AO AA_01 13 Annex 13 8 Operating instructions for compressed air filter combination filter 372 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 387: ...rectamente poder o danificar este produto Segnala azioni o procedure che se non eseguite correttamente comportano il rischio di danneggiare il prodotto Wskazuje dzia ania i procedury kt re w razie nie...

Page 388: ...lem Augstas produktivit tes filtra elements Labai efektyvus filtravimo elementas Visoko u inkovit filtrirni element Y ksek etkinlikli filtre esi Element tal filtru b effi jenza kbira Element filtrant...

Page 389: ...g Produkten f r endast installeras och underh llas av utbildad och beh rig personal som f ljer denna bruksanvisning och eventuella till mpliga normer och lagf reskrifter noga i f rekommande fall Beh l...

Page 390: ...en Br din jums Iek rtas uzst d anu un apkopi dr kst veikt tikai kompetents un pilnvarots person ls stingri iev rojot lieto anas instrukciju un citus saist tus standartus un likumdo an noteikt s pras b...

Page 391: ...tme Kif Tixg el u Kif T addem Pornire i func ionare 4 Accessories Toebehoren Zubeh r Accessoires Lis varusteet Tillbeh r Tilbeh r Tilbeh r E Accesorios Acess rios Accessori Wyposa enie Pr slu enstvo P...

Page 392: ...di esercizio massima Temperatura di esercizio minima Model Wielko otworu BSPT NPT Pr dko przep ywu Wymiary Ci ar Parametry pracy Klasa filtra Typy filtr w Maks ci nienie robocze Maks temperatura pracy...

Page 393: ...232 80 C 176 F 1 5 C 35 F AO 005 M 055 M 20 290 100 C 212 F 1 5 C 35 F AA 005 F 055 F 16 232 80 C 176 F 1 5 C 35 F AA 005 M 055 M 20 290 100 C 212 F 1 5 C 35 F AR 005 M 055 M 20 290 100 C 212 F 1 5 C...

Page 394: ...432 5 17 382 5 15 1 100 3 94 5 1 11 2 035G 11 2 170 6 7 432 5 17 382 5 15 1 100 3 94 5 1 11 2 040G 11 2 170 6 7 524 5 20 6 474 5 18 7 100 3 94 7 12 5 040H 2 170 6 7 524 5 20 6 474 5 18 7 100 3 94 7 1...

Page 395: ...F 1 2 M 005 FX 055 FX 005 MF 055 MF 21 FILTER DH OIL X EVO AO AA_01 13 Annex 13 8 Operating instructions for compressed air filter combination filter No 9_9570 07 USE Operator Manual Screw Compressor...

Page 396: ...gre slutningsplattan kan rubbas n r filtret inte r trycksatt EL ES PT IT NO DA Den nedre trykkplaten kan bevege seg n r filteret ikke er trykksatt Den nedre lukkeplade kan bev ge sig n r filtret ikke...

Page 397: ...ksne var kust ties ja filtrs nav zem spiediena Jeigu filtre n ra sl gio apatin u daromoji plok t gali jud ti SL TR MT Spodnja plo a za zapiranje se lahko premika ko filter ni pod pritiskom Filtreye b...

Page 398: ...pape d admission pour mettre progressivement l unit sous pression 2 Ouvrez lentement la soupape de refoulement pour faire remonter la pression des conduits en aval vitez d ouvrir la soupape d admissio...

Page 399: ...r nicy ci nie w urz dzeniu i do jego uszkodzenia SK 1 Pre postupn natlakovanie jednotky pomaly otvorte pr vodn ventil 2 Pre op tovn natlakovanie potrubia v smere toku pomaly otvorte v vodn ventil Neot...

Page 400: ...povzro i kodo TR 1 Giri valfini yava a a p niteye yava yava bas n uygulay n 2 Mensap taraf ndaki borulara yeniden bas n uygulamak i in k valfini yava a a n Giri ve k valflerini h zla a may n ve niteyi...

Page 401: ...riedai Dodatna oprema Aksesuarlar A essorji Accesorii FXKE 005 010 FXKE1 015 020 FXKE2 025 030 FXKE3 035 045 FXKE4 050 055 FXKE5 005 010 MBKE1 015 020 MBKE2 025 030 MBKE3 035 045 MBKE4 050 055 MBKE5 M...

Page 402: ...ACS040G 040ACS ACS040H 040ACS ACS045H 045ACS ACS050I 050ACS ACS050J 050ACS ACS055I 055ACS ACS055J 055ACS AR005A 005AR AR005B 005AR AR005C 005AR AR010A 010AR AR010B 010AR AR010C 010AR AR015B 015AR AR01...

Page 403: ...ehnisk apkope Technin prie i ra Vzdr evanja Bak m Manutenzjoni ntre inere EMAK1 005 010 EMAK2 015 020 EMAK3 025 030 EMAK4 035 045 EMAK5 050 055 EMAK AO AA AR AAR 20 68 30 86 40 104 50 122 C F hr 650 6...

Page 404: ...bar 0 psi 1 2 0 bar 0 psi 1 2 7 8 0 bar 0 psi FILTER DH OIL X EVO AO AA_01 13 Annex 13 8 Operating instructions for compressed air filter combination filter 390 Operator Manual Screw Compressor M250...

Page 405: ...corri pondenza del me e e anno del pro imo intervento di a i tenza Nale y ustawi strza k na miesi c i rok daty nast pnego serwisu pku nasmerujte na mesiac a rok nasleduj cej opravy Um st te ipku na m...

Page 406: ...CS AR AAR 005 055 FILTER DH OIL X EVO AO AA_01 13 Annex 13 8 Operating instructions for compressed air filter combination filter 392 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570...

Page 407: ...CS AR AAR 005 055 FILTER DH OIL X EVO AO AA_01 13 Annex 13 8 Operating instructions for compressed air filter combination filter No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGMA CONTROL MO...

Page 408: ...er Erkl rung 0002 8807 D claration de conformit FR Parker Hannifin ltd domn ck hunter division Dukesway TVTE Gateshead Tyne Wear NE11 0PZ UK OIL X Evolution AO AA ACS AR AAR 005 010 015 020 025 030 AO...

Page 409: ...e conform dad con ASMEVIII Div 1 2004 Ruta de evaluaci n de la normativa PED Art culo 3 3 AO AA ACS AAR 005 010 015 020 025 030 M dulo A AO AA ACS AAR 035 040 045 M dulo B AO AA ACS AR AAR 050 055 Org...

Page 410: ...aratsioon ET Parker Hannifin ltd domn ck hunter division Dukesway TVTE Gateshead Tyne Wear NE11 0PZ UK OIL X Evolution AO AA ACS AR AAR 005 010 015 020 025 030 AO AA ACS AR AAR 035 040 045 AO AA ACS A...

Page 411: ...V DWXP WHY OND L MDYH 52 3DUNHU DQQLILQ OWG GRPQLFN KXQWHU GLY VLRQ XNHVZD 797 DWHVKHDG 7 QH HDU 1 3 8 2 YROXWLRQ 2 6 5 5 2 6 5 5 2 6 5 5 LUHFWLYH 6WDQGDUGH X LOL DWH 6SOR QR VNODGQR 60 9 Y 7UDVHX GH...

Page 412: ...ting instructions for compressed air filter fresh air filter 13 Annex 13 9 Operating instructions for compressed air filter fresh air filter 398 Operator Manual Screw Compressor M250 SIGMA CONTROL MOB...

Page 413: ...EMO O DOS CHEIROS IT FILTRI PER L ELIMINAZIONE DEGLI ODORI E DEI VAPORI D OLIO PL FILTRY DO USUWANIA OPAR W I ZAPACHU OLEJU SK FILTRE NA ODSTRA OVANIE OLEJOV CH V PAROV A Z PACHU CS OLEJOV A PROTIPACH...

Page 414: ...13 Annex 13 9 Operating instructions for compressed air filter fresh air filter 400 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

Page 415: ...s ac es ou procedimentos que se n o forem executados correctamente poder o danificar este produto Segnala azioni o procedure che se non eseguite correttamente comportano il rischio di danneggiare il p...

Page 416: ...Carv o granular Filtro a cartuccia ad adsorbimento granuli di carbone Adsorpcyjny wk ad filtruj cy z w gla ziarnistego Adsorp n filtra n kazeta Granulovan uhl k Adsorp n filtra n prvek granulovan uhl...

Page 417: ...ukten f r endast installeras och underh llas av utbildad och beh rig personal som f ljer denna bruksanvisning och eventuella till mpliga normer och lagf reskrifter noga i f rekommande fall Beh ll denn...

Page 418: ...el mill valvs li jift u malajr u g andu jkun protett minn possibilit ta fluss b lura jew kundizzjonijiet o ra stressanti Naddaf il pajps kollha li jwasslu g at tag mir ta purifikazzjoni qabel tinstall...

Page 419: ...2 010 FI 030 FI 010 MI 030 MI 6 FILTER DH OIL XEVOLUTION 01 13 Annex 13 9 Operating instructions for compressed air filter fresh air filter No 9_9570 07 USE Operator Manual Screw Compressor M250 SIGM...

Page 420: ...ervice Kits Reserve onderdelen servicekits Ersatzteile Service Kits Pi ces de rechange n cessaires d entretien Varaosat Huoltopakkaukset Reservdelar servicesatser Reservedeler service sett Reservedele...

Page 421: ...ar inte filterelementets livsl ngd Modell AC010 I AC030 I er montert med bulkvolum oljeindikator B de filterelementer og indikator skal skiftes n r indikatoren er bl Merk Dette er en bulkvolum oljeind...

Page 422: ...6 1 2 1 2 1 0 bar 0 psi 0 bar 0 psi 9 FILTER DH OIL XEVOLUTION 01 13 Annex 13 9 Operating instructions for compressed air filter fresh air filter 408 Operator Manual Screw Compressor M250 SIGMA CONTR...

Page 423: ...2 0 bar 0 psi 0 bar 0 psi 0 bar 0 psi 0 bar 0 psi 10 FILTER DH OIL XEVOLUTION 01 13 Annex 13 9 Operating instructions for compressed air filter fresh air filter No 9_9570 07 USE Operator Manual Screw...

Page 424: ...030 13 14 2 1 15 1 2 11 FILTER DH OIL XEVOLUTION 01 13 Annex 13 9 Operating instructions for compressed air filter fresh air filter 410 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9...

Page 425: ...nten Richtlinien Unterschrift Datum 28 09 05 Nummer der Erkl rung 0001 280905 F rs kran om verensst mmelse SV domnick hunter Dukesway TVTE Gateshead Tyne Wear NE11 0PZ Storbritannien AC010 015 020 025...

Page 426: ...13 Annex 13 9 Operating instructions for compressed air filter fresh air filter 412 Operator Manual Screw Compressor M250 SIGMA CONTROL MOBIL No 9_9570 07 USE...

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