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PELLET BURNING STOVES INSTALLATION & MAINTENANCE MANUAL

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to install water softeners, especially because the scale significantly reduce the thermal conductivity!
3.4. KIT WATER PRODUCTION

All Hydro stoves are equipped with a kit for the production of hot water characterized by:

• Plate heat exchanger

• 3 way diverter valve, electric motor driven

• Electrical Flow meter

• stainless steel finned pipes and fittings for connecting

• Pressure valve

The kit has the task of heating hot water from the water line of the house. At a time when there is hot water demand by

opening a tap, the internal flow meter commands the diverter valve to convey the hot water contained inside the boiler,

to the plate heat exchanger. The hot water temperature will dependent on the water temperature inside the heater, with

approximation, is calculated by removing 10° - 15° C to the value read on the control panel of the heater (boiler water 

temperature). For proper lifetime operation of the heat exchanger plates , it is necessary to know the hardness of your

water to prevent fouling, and to block the exchange.

3.5. EXAMPLE OF INSTALLATION DIAGRAMS

The diagrams below are merely indicative. For a proper connection, always follow the notes of the plumbing and

heating installer with proven experience. The hydraulic system must meet the mandatory regulations of the local

authorities ,region or state and or country. The installation, testing and certification of operation must be performed only

by authorized personnel, with the issue of certification that the work has been completed in a “state of art” performance,

attesting the conformity of the work in compliance with laws and regulations. K-Stove DESIGN disclaims any

responsibility in case of non-compliance to the above, especially in the absence of proof of certification work in a

“STATE OF ART” execution.

3.5.1. INSTALLATION DIAGRAM FOR HEATING SYSTEM WITH DOMESTIC HOT WATER KIT.

Summary of Contents for KS 8020HY

Page 1: ...FREESTANDING PELLET STOVE WITH HOT WATER PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE Please register your K Stove pellet stove www kstove com ...

Page 2: ...1 4 1 Limitations 6 1 4 2 Exclusions 6 2 THEORETICAL NOTIONS FOR INSTALLATION 7 2 1 Pellets 7 2 2 PRECAUTIONS FOR INSTALLATION 8 2 3 OPERATING ENVIRONMENT 9 2 4 CONNECTION TO THE EXTERNAL AIR INTAKE 9 2 5 CONNECTION OF SMOKE DISCHARGE PIPE 10 2 6 CONNECTION TO THE CHIMNEY 10 2 7 CONNECTION TO AN EXTERNAL FLUE WITH INSULATED OR DOUBLE WALL PIPE 10 2 8 CONNECTION TO THE FLUE PIPE 11 2 9 OPERATING PR...

Page 3: ...D PIPE UNIT SUITE MUSA and CLUB 34 5 2 2 Shutting the stove down end of season 34 5 3 CHECK OF INTERNAL COMPONENTS 35 6 PROBLEMS CAUSES SOLUTIONS 37 7 ELECTRICAL DIAGRAMS 41 INSTALLATION AND MAINTENANCE MANUAL INTRODUCTION Dear Customer First we wish to thank you for the preference granted to K Stove ESIGN products and in particular to a stove from our Hydro line In order to obtain the optimum per...

Page 4: ... authorized by K Stove DESIGN Install the heater according to the regulations of the place region or state This appliance is not intended to be used by people including children with reduced physical sensory mental or with limited experience and knowledge unless they are trained to use the device or supervised by the person who is fully responsible for his security For the correct use of the stove...

Page 5: ...onnected to an electrical network appropriately sized to the electric power of the stove Incorrect installation or poor maintenance non conforming to the information in this booklet can cause damage to persons animals or things In this case K Stove DESIGN is relieved of any civil or criminal liability 1 2 OPERATING INSTRUCTIONS Turn off the heater in case of failure or malfunction NEVER manually l...

Page 6: ...pose of appliances separately the product is marked with a crossed out wheeled dustbin GUARANTEE CONDITIONS K Stove guarantees the stove excluding the components which are subject to normal wear for a period of one year from the date of purchase as proved by a supporting document which gives the name of the vendor and the date on which the sale took place The guarantee is conditional on the guaran...

Page 7: ...ll forward the claim to the local distributor for technical assistance service K Stove refuses to accept any responsibility in the event that the stove or any other accessory have been improperly used or modified without authorization For all replacement of parts only original K Stove spare parts must be used 2 THEORETICAL NOTIONS FOR THE INSTALLATION 2 1 PELLETS The pellet is obtained by processi...

Page 8: ...rent standards UNI 7129 7131 9615 The stove must be positioned in such a way that the electrical plug is accessible IMPORTANT The stove must be connected to a flue pipe or a vertical duct which can discharge the fumes at the highest point of the building The fumes are however derived from the combustion of wood products and if they come into contact with or close to walls they can make dirty marks...

Page 9: ...ow in sufficient quantity as it is required by the regular combustion equipment and ventilation This can be done by means of permanent openings on the walls that give the room to be ventilated to the outside ventilation ducts or through individual or collective Within this scope the outer wall near the stove must have an opening minimum 100 cm protected by a grid inside and outside The air intake ...

Page 10: ... cm diameter In the case of larger or poor condition of the chimney ie cracks poor insulation etc it is recommended to insert stainless steel tube in the chimney of a of suitable diameter for its entire length to the very top Check with suitable instruments that there is a minimum draft Guaranteed 15 Pa At the bottom of a chimney inspection for periodic inspection and cleaning which must be done a...

Page 11: ...d by the wind An ascending wind always has the effect of increasing depression and then the draft A horizontal wind increases depression for proper installation of the chimney A descending wind always has the effect of relieving depression sometimes inverting it In addition to the direction and force of the wind the position of the flue and the chimney from the roof of the house and the surroundin...

Page 12: ...issued the necessary certificates of compliance enforcement work in an appropriate manner It is absolutely necessary that the network is designed properly sized to dispose of all the heat flux produced by the stove to avoid raising the temperature inside the boiler 3 INSTALLATION AND ASSEMBLY 3 1 DRAWINGS AND SPECIFICATIONS 3 1 1 Dimensions of Hydro stoves 3 1 2 Technical data sheets Model KS 8020...

Page 13: ...es So the storage disposal or recycling is eventually complete recovery from the end user in accordance with applicable laws Do not store the fireplace and coverings without their packaging Position the stove in the correct position that respects faithfully as previously described above and proceed with the connection to the chimney If you connect your stove to a discharge pipe that runs through t...

Page 14: ...t the connections to the connections illustrated in the diagram corresponding to the previous page taking care to avoid tension in the pipe and under sizing of the pipes IMPORTANT IT IS NECESSARY TO PROVIDE THE PROPER CLEANING THE WHOLE SYSTEM BEFORE YOU CONNECT THE STOVE TO ELIMINATE WASTE AND ...

Page 15: ...o picture below on the right The filling pressure during cold status should be 1 bar If during operation of the system pressure drops due to evaporation of the gas dissolved in water and the values are less than the minimum indicated above the user shall fill up the system unitill the needed values are reached For optimal operation of the stove in operation hot the boiler pressure must be 1 5 bar ...

Page 16: ...value read on the control panel of the heater boiler water temperature For proper lifetime operation of the heat exchanger plates it is necessary to know the hardness of your water to prevent fouling and to block the exchange 3 5 EXAMPLE OF INSTALLATION DIAGRAMS The diagrams below are merely indicative For a proper connection always follow the notes of the plumbing and heating installer with prove...

Page 17: ...PELLET BURNING STOVES INSTALLATION MAINTENANCE MANUAL 16 3 5 2 HEATING INSTALLATION IN COMBINATION WITH A STORAGE TANK ...

Page 18: ...PELLET BURNING STOVES INSTALLATION MAINTENANCE MANUAL 17 3 5 3 HEATING INSTALLATION DIAGRAM IN COMBINATION WITH A BOILER ...

Page 19: ...PELLET BURNING STOVES INSTALLATION MAINTENANCE MANUAL 18 4 Operations Instructions Quick reference guide ...

Page 20: ...second phase is showed from the message FEEDING In this phase are performed the chimney verification operations and the pellets will be loaded in the melting pot The successive phase will be showed from the inscription Lighting This state remains up to when the smokes temperature doesn t exceed the planned threshold After the temperature in the stove is cold enough finally the phrase GOODBYE is di...

Page 21: ... off the flame will continue to be present up to the fuel exhaustion contained in the melting pot this phase will manage in automatic way both fans and it will have the duration up to 5 8 minutes The switching off phase is displayed from the message SWITCHING OFF present up to the end of the operation Whether the heater is switched or not on the display will display the hour the power and the plan...

Page 22: ... the room temperature exceeds the set out temperature automatically the stove is stopped Eco1 or turns to minimum power in order to save energy Eco2 It shows like following After the room temperature drops down and below the set out temperature 3degrees it automatically switching on again or come back to the previous Power level Later how to select these two functions will be shown Automatic and m...

Page 23: ...ow to Check the Room temperature Exhaust Smoke Temperature Safety Protection Temperature which is located under the hopper By Push button The number with R is the temperature for room The number with S is the temperature for the Smoke The number with P is the temperature for the Protection For example It means that the room temperature is 13 degree ...

Page 24: ...PELLET BURNING STOVES INSTALLATION MAINTENANCE MANUAL 23 3 How to set details Setup Quick reference guide ...

Page 25: ...You can select week or time by keys also using to change the day or time to save the correct data by press and move to next stage CLEANING SETTING you can adjust the time of cleaning during the operation every X mins last Y Seconds to cleaning the burning pot by the key For example every 30mins Last 15 seconds ...

Page 26: ...e whole week By keeping pressing the key you will found the attached instruction above Then you can press to choose week days By pressing to select hours then press to decide the hour on or Off On the above line it is showed the day which is programming the hour with the functioning state On the below line the programmed hour are displayed Lower one means off taller on means on which also shows on...

Page 27: ...g the key to select the Mode 1 or Mode 2 Mode 2 is for turning to minimum Power while mode 1 is for stopping the stove Restore Defaults select Keeping pressing the key it will appear the following words By you can choose Yes Or No Yes go back factory setting NO use the data you have changed Pressing the key the programming will finish ATTENTION ...

Page 28: ...earthquake during the operation time or You tilt the stove Only for the Japan version Problem for the temperature sensor Unplug or broken or water temperature is too high This function only for the pellet stove with hot water It means that there are some problems with vacuum Switch Such as door has not been closed properly Combustion fan s speed cannot Speed up There is some leakage about the stov...

Page 29: ...ure sensor 1 exhaust gas temperature sensor is short circuit It means temperature sensor 1 is open circuit It means temperature sensor 2 safety temperature sensor below the hopper is short circuit It means temperature sensor 2 is open circuit It means temperature sensor 3 sensor for testing the room temperature which is located on the rear panel is short circuit It means temperature sensor 3 is op...

Page 30: ...base If a low pressure is created in the firebox by a leak opening the front door a blocked flue or unsealed ash drawer some model the vacuum switch will sense it and cause the stove to go into a shutdown mode by showing E5 AUGER AND AUGER MOTOR The 2 4 RPM auger motor turns the auger lifting pellets up the auger tube The pellets are then dropped down a tube and into the firepot The auger motor is...

Page 31: ...THE BRAZIER AFTER REPEATING THE IGNITION OPERATION For the brazier to be cleaned properly remove it from its housing completely and thoroughly clean all the holes and the grate on the bottom If good quality pellets are used you will normally only need to use a brush to restore the optimal operating conditions of the component 5 1 2 Check every 2 3 days The frequency of cleaning depends on the type...

Page 32: ...e If this happens it means that temperatures have been reached that are far above those at which the unit should operate properly 5 2 CLEANING TO BE PERFORMED BY SPECIALIZED TECHNICIAN 5 2 1 Cleaning the heat exchanger and the pipe unit Halfway through the winter but especially in the spring you will need to clean the compartment where discharge smoke passes This cleaning must be done in order to ...

Page 33: ...zle of a vacuum cleaner remove any ash that may have built up in the housing of the drawer E ATTENTION It is advisable to carry out the cleaning of the lower compartment E once a week and in any case according to the fuel consumption Check the seal of the ceramic fibre gaskets on the plug and replace it if necessary Check the seal of the door gasket and replace it if necessary At the end of the se...

Page 34: ...internal electromechanical components must be carried out only by qualified personnel with technical knowledge of electricity and combustion If necessary contact authorized K Stove retailers We recommend that an annual maintenance service is carried out preferably under a programmed service contract The essential part of this service is a visual and functional check on the following components Red...

Page 35: ... When temperature is below 30 C the safety control system will stop the stove automatically when the other sensor fixed into the hopper detect the temperature is above 70 C the stove will be shut down The general troubles the possible reasons and the solutions are as following after solving problems start the stove again problems reason solution 1 The start light does not light when power is on No...

Page 36: ...l the time after previous stages A For the first stage during first several minutes Feed unit is blocked Check the auger is blocked or not There is the problem about the connection between motor and auger Check the fasten screw between auger and motor loose or not Or the auger might jump out No fuel in the hopper Fill the fuel into the hopper B For the second stage It is normal Please be patient C...

Page 37: ...t Check the air intake pipe and venting pipe blocked or not and clean it Change to the big diameter pipes if pipes are too long to affect combustion Adjust the combustion fan s speed up Call the dealer to reset the program 7 The fire put out and power is off automatically The hopper is empty No fuel feed The fuel feed is too little low temperature switch 30 C is wrong Set temperature is reached Pu...

Page 38: ... boiler 3 Check that stove is properly sized for the requirements of the system 4 Use EN A1 plus certified pellets Condensation in boiler 1 Incorrect temperature setting 2 Insufficient fuel consumption 1 set the stove to a higher temperature 2 check the recipe and or technical parameters Radiators cold in winter 1 room thermostat local or remote set too low if remote thermostat check if it is defe...

Page 39: ...ION Your stove can be powered with a gas driven electrical generator However the generator s electrical regulator may not be compatible with the stove s electronics The higher the quality of the generator the greater the chance that it is compatible with the stove 7 electrical diagram ...

Page 40: ... STOVES INSTALLATION MAINTENANCE MANUAL 39 Distributor K Stove pelletstoves HAVE Verwarming BV Tel 0318 488 600 Fax 0318 488 620 E mail info haveverwarming nl Bezoekadres Hullerpad 34 6741PA Lunteren The Netherlands ...

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