background image

I

NSTALLATION

,

 USE AND MAINTENANCE MANUAL 

 

RV360

 

-

 

520 

R

EV

.

 

09

21-03-2016

 
 

 

12 / 32 

Jurop

  SpA 

Via Crosera n° 50  
33082 Azzano Decimo, PN (Italia)

 

T

EL

.

 

+39

 

0434

 

636811

 

F

AX

.

 

+39

 

0434

 

636812

http://www.jurop.it

e-mail: [email protected]

α

α

1

α

α

1

 
 
 
 
 
 
 
 
 
 
 
 
 
 
Pic. 4.7 
 

4.7 

Pump mounting - Drive connection 

 

A) Cardan shaft drive 

• Use telescopic cardan shafts.  

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Pic. 4.8 
 

•  In  order  to  achieve  a  uniform  motion  of  the  driven  shaft,  the 

following requirements must be met (see Pic. 4.8): 

-  Equal working angle α and α

1

 of both couplings. 

-  The internal fork joints must be coplanar. 
-  Both driven and driving shafts must be coplanar. 

• It is also recommended working with limited articulated joint angles 

(max 15° at 1000 rpm and max 11° at 1300 rpm) and disengaging the 
transmission  for  those  operations  requiring  great  angles  (steering  or 
lifting). 

 

 

Follow  the  rotation  direction  as  indicated  on  the 
pump  front  conveyor  protection.  Follow  the 
instructions of the cardan shaft’s manufacturer. 

 

B) Belt drive 

 
 
 
 
 
 
 
 
 
 
 
 
 

 

Pic. 4.9 

 
• Install a suitable pulley on the smooth shaft as close as possible 

to the pump: 50 mm. Taper lock pulley are suggested. 

• Apply an adequate belt tension (see manufacturer’s data). See list 

belove (T. Max). 

• Do not use diven or driving pulleys with a pitch diameter inferior to 

160  mm.  Small  pulleys  require  a  high  belt  tension,  which  may  cause 
premature wear to the bearing or transmission damages. 

•  Let  the  air  circulate  freely  to  cool  down  the  pump.  Provide 

protections, which ensure adequate ventilation. 

• A limited speed ratio will extend the belts life and reduce stress on 

the shafts. When possible prefer: 

-

 

Pulleys  with  a  pitch  diameter  bigger  than  the  one  indicated, 
Dp=180mm; 

-

 

Engines or power take-offs with a speed similar to the one of the 
pump. 

 
 

 

Model 

Drive min. pulley p. diam. 

T. max 

Belts 

Max. Speed 

Max. Pressure 

Max. Vacuum. 

RV 360  

160 mm 

4000 N 

XPB x 3 

1300 rpm 

2 bar abs 

95% 

RV 520 

160 mm 

4000 N 

XPB x 4 

1300 rpm 

2 bar abs 

95% 

C) Hydraulic drive 

Modell 

 

Displacement  Operating pressure 

Flow 

Max pressure 

draining line 

Max. pressure 

motor exhaust 

Max pressure 

RV 360 

Vac. Max. 

61 cc/rev 

130 bar 

83 l/min (1300rpm) 

5 bar 

5 bar 

180 bar 

0,5 bar rel 

61 cc/rev 

160 bar 

83 l/min (1300rpm) 

5 bar 

5 bar 

180 bar 

RV 520 

Vac. Max. 

72 cc/rev 

150 bar 

99 l/min (1300rpm) 

5 bar 

5 bar 

250 bar 

0,5 bar rel 

72 cc/rev 

185 bar 

99 l/min (1300rpm) 

5 bar 

5 bar 

250 bar 

 

Tc 4000 N 

D

m

in

 1

60

 

 

KEEP AXELS PARALLEL 

 

ALIGN PULLEY GROVES AND BELTS 

 

CHECK BELT TENSION 

 

F=30 N 

 

f=6 mm 

 

10 mm 

 

50 mm

 

 

Summary of Contents for RV360

Page 1: ...IN NS ST TA AL LL LA AT TI IO ON N U US SE E A AN ND D M MA AI IN NT TE EN NA AN NC CE E M MA AN NU UA AL L EN RV360 RV520 Rev 09 21 03 2016 O OR RI IG GI IN NA AL L I IN NS ST TR RU UC CT TI IO ON NS...

Page 2: ...6811 FAX 39 0434 636812 http www jurop it e mail info jurop it 2016 Jurop Azzano Decimo PN Reproduction electronic storage and dissemination even partial are prohibited Jurop reserves the right to mod...

Page 3: ...neral recommendations 9 3 2 Intended use 9 4 Installation pag 9 4 1 Checking upon receipt 10 4 2 Storing in the warehouse 10 4 3 Mounting 11 4 4 Vacuum pressure line 11 4 5 Hydraulic actuator adjustme...

Page 4: ...afety rules are not respected the pump or system can be damaged Suggestions for an environment friendly use of the pump Suggestions for an environment friendly use of the pump The graphic representati...

Page 5: ...ilt in 4 way vacuum pressure manifold Pneumatic actuator available on request Non return valve integrated in the pump manifold RV360 Check valve installed on the pump inlet RV520 Aluminum conveyors Av...

Page 6: ...A B C D E F G H I L M N O P RV 360 25 220 294 830 577 415 443 168 160 175 267 145 192 384 RV 520 29 5 286 334 975 598 429 438 5 156 5 187 5 160 278 5 195 210 392 dimension of RV520 manifold RV360 HDR...

Page 7: ...MANUAL RV360 520 REV 09 21 03 2016 7 32 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it 2 2 Dimensions and arrang...

Page 8: ...ts Vacuum rate Abs pressure 20 40 60 70 80 90 1 5 bar 1 8 bar 2 0 bar m3 h 612 605 595 564 453 310 106 570 550 540 RV 360 l min 10200 10080 9913 9400 7550 5166 1766 9496 9163 8997 kW 14 13 5 13 12 6 1...

Page 9: ...oid accidental suction of solids solids may be projected at high speed through the exhaust manifold and cause injures A filter must be mounted on the sunction line Do not start the machine if the prot...

Page 10: ...the body rotors and sides Then attach again the guards Store in a closed and dry place Renew the preserving oil periodically To temporarily store a used pump follow the instructions below Thoroughly c...

Page 11: ...is also useful to cool down the overheated pumps as well as for their internal wash up Direct the air flow away from the operators Thermostat Pos 8 it must be installed at maximum 150 mm from the exh...

Page 12: ...manufacturer s data See list belove T Max Do not use diven or driving pulleys with a pitch diameter inferior to 160 mm Small pulleys require a high belt tension which may cause premature wear to the...

Page 13: ...cuit and adjust the overpressure safety valve to the lowest possible value Check the oil tank level Increase pressure and rotation speed until operating values are reached 5 1 Starting up of the pump...

Page 14: ...be disconnected drain the liquids accumulated in the separator of the exhaust silencer Once the needed vacuum rate has been reached we recommend reducing the vacuum pump speed to its working speed see...

Page 15: ...Check their right entry in the seat Pic 6 2 Insert a 5 mm stick until it touches the rotor and then mark see Fig 6 3 Turn the rotor slowly until the stick touches the vane in idle position in its sea...

Page 16: ...play between the valve and its seat and of reduced performance or anticlockwise by 1 8 turn 45 to raise it in case of difficult rotation of the valve in its seat Hold the valve in place with the span...

Page 17: ...acuum pump flange 5 by using the threaded holes to extract it Do not lose OR Ring 47 Hold the shaft before extracting the flange the rotor weight must not solicit the internal components Extract the w...

Page 18: ...oupling every 1500 hours We recommend the drive coupling be oiled every 1500 hours Apply coupling hub H1 to vacuum pump axis respecting the position marked during disassembly the grain must go back in...

Page 19: ...way changeover valve in idle position Move the lever to vacuum or pressure mode end stroke Four way changeover valve not correctly registered Adjust the functioning play and lubricate Worn vanes Repla...

Page 20: ...03 2016 20 32 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it RV 360 F IGURE RV 360 ROTATION RIGHT CODE A460809440...

Page 21: ...GALV 1 24 1650022100 REAR RV SHAFT 1 68 4026155909 SCREW TSPEI 10 9 M12X30 GALV 2 25 1650022200 ANTERIOR RV SHAFT 1 69 4026300025 COMPENSATION RING LMKAS100C 2 26 16630040E0 PIPE TANK RV360 RH 1 70 40...

Page 22: ...RV360 ACCESSORIES REV 09 21 03 2016 22 32 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it 3 8 7 6 3 3 11 5 4 1 2 1...

Page 23: ...NIFOLD GASKET 1 H5 16171001E0 SQUARE HDR 1 F4 4026102807 SCREW TE 8 8 M8X25 UNI5931 GALV 12 H6 1622010200 RV CONVEYOR DOWEL PIN 4 F5 4026135504 SCREW 12 9 M10X10 GALV 1 H7 1624042300 HDR RV COUPLING S...

Page 24: ...20 REV 06 21 03 2016 24 32 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it RV 520 F IGURE RV 520 ROTATION RIGHT CO...

Page 25: ...RV SHAFT 1 69 4026300025 COMPENSATION RING LMKAS100C 2 25 1650022200 ANTERIOR RV SHAFT 1 70 4026305508 SELF LOCKING NUT M12 2 26 16630050E0 PIPE TANK RV520 RH 1 71 4026308005 NUT M8 GALV 2 16630051E0...

Page 26: ...DATA SHEET RV520 ACCESSORIES 26 32 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it RV 520 ACCESSORIES 9 7 3 4 3 4...

Page 27: ...C5 1610101100 CONVEYOR FLANGE 1 C6 1627102400 CONVEYOR 100 1 11 143029KRB0 KIT HYDRAULIC ACTUATOR C7 4022200310 OR 6362 VIT 1 I1 143027T6B0 CILINDER 1 C8 4026102808 SCREW TE M8X30 UNI5739 GALV 4 I2 1...

Page 28: ...ING NUT M12 4 H6 1622010200 RV CONVEYOR DOWEL PIN 4 H23 4026350505 WASHER GROWER 8 GALV 6 H7 1624042300 HDR RV COUPLING SEAL SPACER 2 H24 4026350506 WASHER GROWER 10 GALV 6 H8 1627105200 RV CONVEYOR W...

Page 29: ...he disassemble Do not use the threaded holes that can be seen on the locking collar front These are used for the disassemble Pic 9 1 E Threaded holes for disassembly Install the steel hub and the fan...

Page 30: ...pattern 3 time If necessary check one last time the screws Torque 16Nm to be sure that they have been tightened evenly Pic 9 7 Disassemble Remove the 4 screws that keep the locking collar in place Pi...

Page 31: ...REV 09 21 03 2016 31 32 Jurop SpA Via Crosera n 50 33082 Azzano Decimo PN Italia TEL 39 0434 636811 FAX 39 0434 636812 http www jurop it e mail info jurop it...

Page 32: ...jurop it Model Issue date Revision No Revision date Filled out by Viewed by RV 360 520 10 09 2013 09 21 03 2016 U T A T Jurop SpA Via Crosera 50 33082 Azzano Decimo PN ITALY Tel 39 0434 636811 Fax 39...

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