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Operation 

 

24/30 

4156 EN 

6.9 

Faults and Error Messages 

The charger reports faults via the graphic display and the charging status light. The 
following table gives an overview of the various fault causes and how to rectify them. 

Graphic display 
message 

Charge 

Status Light 

Cause 

Remedy 

 

 

Red 

 

Max. charge time 
exceeded 
Charge complete 

Max. charge 
capacity exceeded 
Charge complete 

 

The max. permissible 
charge time has been 
exceeded. 

The max. permissible 
charge capacity has 
been exceeded. 

Safety cutout 

Battery capacity too great 
for charger 

Battery faulty 

Notify battery service 
department
 

 

 

Red

 

 

Deviation 
I max! 
Charge complete 

 

Too much current from 
power part. Control 
system damaged. 

Charger error 

Notify service 
department
 

 
 

Red

 

 

Battery 
disconnected during 
charging 

 

Battery disconnected 
without pressing the ‘S’ 
key. 

Operating error  
Press ‘S’ key before 
disconnecting the battery, 
see 6.5.  

Check charging lead 
contacts. 

 

Display works 

normally 

Compulsory change 
Re-charge! 

 

The max. permissible 
main charge time has 
been exceeded.  

Safety function! 
Battery capacity too great 
for charger 
Notify battery service 
department
  

 
 

Red

 

 

Mains failure 

Mains disconnected 

Display during 

mains failure

 

Mains failure 
Mains fuse faulty 

Check / replace mains 
fuse 

 

 

Display works 

normally 

Deviation 
I min! 

 

Charge current less than 
controller specification 

Notify service 
department
 
Note: the charger does not 
cut out. 

 

 

Red

 

 

Overvoltage cutout 

Overvoltage 
Check battery 
voltage 

 

Output voltage greater 
than 3.0 volts/cell 

Notify service 
department
 

 

 

Red

 

 

Low voltage cutout 

Low voltage 
Check battery 
voltage 

 

Output voltage less than 
minimum cell voltage..  

Wrong battery connected.  
Battery depleted. Activate 
depletion charge start. 
Notify battery service 
department
 

 
 

Red

 

 

Module failure 

Module failure 1,2...n 

Display flashes 
alternately with 

current charge 

status, see 6.1.1.

 

Power module failure 

Notify service 
department
 

 

Summary of Contents for SLH 200

Page 1: ...4156 EN SLH 200 10 04 Operating Instructions 50452174 01 08 G...

Page 2: ...Contents 2 30 4156 EN Jungheinrich Aktiengesellschaft Am Stadtrand 35 D 22047 Hamburg Germany Tel 49 0 40 6948 0 www jungheinrich com...

Page 3: ...ion 12 5 5 Commissioning the charger for the first time and operational testing 12 6 Operation 12 6 1 Operating and Display Function 13 6 1 1 Charge Status Light 14 6 1 2 Soft keys 15 6 1 3 Graphic di...

Page 4: ...fety 2 1 General The operating instructions are a major component of the charger The owner shall ensure that the operating instructions are permanently in the vicinity of the charger and that operatin...

Page 5: ...led by qualified and authorized electrical engineers With trained electrical engineers it is assumed that they will observe and comply with current regulations of the local energy supply company as we...

Page 6: ...ioned in accordance with electromagnetic compatibility guidelines 89 336 EC 2 5 Assembly and Installation Safety Instructions Before installing the charger check that all the components have been supp...

Page 7: ...charger or the operating pattern of the charger is changed in a way that could affect safety shut down the charger and notify the relevant department of the fault 2 7 Troubleshooting and Repairs Safe...

Page 8: ...rger is an electric component conducting voltages and currents that are hazardous to people The charger must therefore only be operated by trained technicians The charger must therefore only be opened...

Page 9: ...The charger has been designed and constructed in accordance with state of the art technology If used properly it therefore poses no danger to the health and safety of those operating it or third parti...

Page 10: ...performance plate Attached to the front of the housing Example 48 volt 120 amp 4 Transport Handling and Storage The charger is supplied in a cardboard box Note the instructions on the cardboard box d...

Page 11: ...the charger to the wall in an FWG 3 or FWG 6 housing use the enclosed wall attachment material 4 off S10 dowels 4 off M6x60 screws The drilling plan is attached For chargers in the FDG 12 housing mak...

Page 12: ...or parameter checking see Section 6 1 3 After commissioning the charger for the first time it must be labelled on the outside clearly permanently and legibly with the details of the permissible batter...

Page 13: ...sections describe the various operating stages in more detail Read them carefully before using the charger for the first time 6 1 Operating and Display Function The front of the charger contains the...

Page 14: ...ge status light out No charge no error e g display after system re start or before using the charger for the first time Table 2 Charge Status Light As well as the continually lit displays of the charg...

Page 15: ...keys is shown as a symbol in the bottom line of the graphic display The following table explains the significance of the symbols Symbol Meaning Explanation X Cancel During charge Charging stopped S ke...

Page 16: ...e German English French Italian others Time Time setting Date setting Display Lighting intensity Contrast Release information Functions Switch on delay Battery service Deep discharge start Equalisatio...

Page 17: ...Z Charging voltage V Z Charging current Charging current Charged Ah Charged Ah Ah Battery temperature C Charging time h Date Time Status of modules Indication only if an additional language has been...

Page 18: ...ion allows you to set how many and which measured values are displayed in the graphic display during charging See also Table 5 6 1 7 Graphic Display Information Information on the default settings of...

Page 19: ...e graphic display for approx 3 seconds The nominal data is then collated and Collect nominal data appears in the graphic display The charger then changes back to the standard display 80V 35A V1 0 6056...

Page 20: ...nobody can trip over it and interrupt the charging Connect the charging lead to the respective socket of the battery cable Automatic charging begins 6 4 Charging automatic start Charging starts automa...

Page 21: ...is interrupted when you press the S key at the front of the panel see also Section 6 1 2 Press the S key once The charging status light goes out Charging is continued when you press the S key again Pr...

Page 22: ...rge voltage V C Recharge interval Battery voltage V C Charge end conservation charge interval Charge end voltage V C Charge current of charge rated current Charge recharge interval conservation charge...

Page 23: ...mpleted properly Off Charge ended by user Charging cancelled prematurely by user Battery not fully charged Red Battery disconnected during charging Battery disconnected without pressing the S key Oper...

Page 24: ...before disconnecting the battery see 6 5 Check charging lead contacts Display works normally Compulsory change Re charge The max permissible main charge time has been exceeded Safety function Battery...

Page 25: ...rger is an electric component conducting voltages and currents that are hazardous to people The charger must therefore only be installed opened repaired and disassembled where necessary by qualified e...

Page 26: ...relevant laws and regulations concerning disposal at the time must be adhered to For further information contact the specialist disposal companies or the local authorities M M M M Attention Electroni...

Page 27: ...FWG 6 FWG 6T FSG 12 428 428 Figure 8 Dimension drawings housing depth for T version 328 5 334 8 328 5 450 6 5 1 2 5 11 5 FWG 3 FWG 6 Figure 9 Drill diagrams Dimensions mm Housing type Height Width Dep...

Page 28: ...3 E230 G 24 100 B SLH200 FWG 3 22 100 12 230 16 3 x 1 5 Schuko 25 2 8 E230 G 24 120 B SLH200 FWG 3 22 120 14 230 16 3 x 1 5 Schuko 25 3 2 D400 G 24 150 B SLH200 FWG 6 36 150 6 5 3 x 400 10 5 x 2 5 CEE...

Page 29: ...280 330 320 420 210 300 300 380 410 500 540 720 350 460 380 480 260 360 360 430 420 540 300 380 390 500 530 650 710 940 460 610 490 630 340 470 470 560 550 710 380 500 460 590 630 770 830 1110 540 71...

Page 30: ...Appendix 30 30 4156 EN 9 5 Spare parts catalog...

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