Jungheinrich ese 20, Operating Instructions Manual

Page: 43 / 53

F 4
0499
.G
B
4 Maintenance checklist ESE 20
Maintenance
intervals:
W 1= 50 operating hours, once per week min.
M 3 = 500 operating hours, every 3 months min
M 6 = 1000 operating hours, every 6 months min standard =
t
M12 = 2000 operating hours, every 12 months min cold store=
l
Maintenance
intervals
W
1
M
3
M
6
M
12
Chassis and
superstruct. 1.1 Check all load bearing elements for damage
t
1.2 Check all bolted connections
t
1.3 Check platform for correct functioning and damage
t
Drive unit 2.1 Check the transmission for noises and leakage
t
2.2 Check the transmission oil level
t
2.3 Change the transmission oil
l t
Wheels
3.1 Check for wear and damage
t
3.2 Check the wheel bearings for correct fastening a)
l t
Steering 4.1 Check the steering wheel play
t
4.2 Check the steering chain and chain sprocket for wear, adjust and grease
l t
Brake system 5.1 Performance and adjustment check
l t
5.2 Check the brake linings for wear
t
5.3 Check reset function of the deadman key
t
5.4 Check the brake linkage; adjust if necessary
l t
Hydraulic
system 6.1 Performance check
l t
6.2 Check all connections for leakage and damage b)
l t
6.3 Check hydraulic cylinders for leakage, damage and secure attachment
l t
6.4 Clean filter
t
6.5 Check the oil level
l t
6.6 Change hydraulic oil c)
l t
6.7 Check the pressure relief valves for correct functioning
l t
Electrical
system 7.1 Performance check
t
7.2 Check all cables for secure connection and damage
t
7.3 Check the fuses for correct amperage
t
7.4 Check switches and trip cams for secure attachment and correct functioning
t
7.5 Check the warning installation for correct functioning
l t
7.6 Check contactors, replace wearing parts if necessary
t
Electric motors 8.1 Check the carbon brushes for wear
t
8.2 Check the motor for secure attachment
t
8.3 Clean motor housing by means of a vacuum cleaner and check the commutator
for wear
l t
8.4 Check whether the cover of the steering-engine potentiometer is present.
t
F 4
0499
.G
B
4 Maintenance checklist ESE 20
Maintenance
intervals:
W 1= 50 operating hours, once per week min.
M 3 = 500 operating hours, every 3 months min
M 6 = 1000 operating hours, every 6 months min standard =
t
M12 = 2000 operating hours, every 12 months min cold store=
l
Maintenance
intervals
W
1
M
3
M
6
M
12
Chassis and
superstruct. 1.1 Check all load bearing elements for damage
t
1.2 Check all bolted connections
t
1.3 Check platform for correct functioning and damage
t
Drive unit 2.1 Check the transmission for noises and leakage
t
2.2 Check the transmission oil level
t
2.3 Change the transmission oil
l t
Wheels
3.1 Check for wear and damage
t
3.2 Check the wheel bearings for correct fastening a)
l t
Steering 4.1 Check the steering wheel play
t
4.2 Check the steering chain and chain sprocket for wear, adjust and grease
l t
Brake system 5.1 Performance and adjustment check
l t
5.2 Check the brake linings for wear
t
5.3 Check reset function of the deadman key
t
5.4 Check the brake linkage; adjust if necessary
l t
Hydraulic
system 6.1 Performance check
l t
6.2 Check all connections for leakage and damage b)
l t
6.3 Check hydraulic cylinders for leakage, damage and secure attachment
l t
6.4 Clean filter
t
6.5 Check the oil level
l t
6.6 Change hydraulic oil c)
l t
6.7 Check the pressure relief valves for correct functioning
l t
Electrical
system 7.1 Performance check
t
7.2 Check all cables for secure connection and damage
t
7.3 Check the fuses for correct amperage
t
7.4 Check switches and trip cams for secure attachment and correct functioning
t
7.5 Check the warning installation for correct functioning
l t
7.6 Check contactors, replace wearing parts if necessary
t
Electric motors 8.1 Check the carbon brushes for wear
t
8.2 Check the motor for secure attachment
t
8.3 Clean motor housing by means of a vacuum cleaner and check the commutator
for wear
l t
8.4 Check whether the cover of the steering-engine potentiometer is present.
t
F 4
0499
.G
B
4 Maintenance checklist ESE 20
Maintenance
intervals:
W 1= 50 operating hours, once per week min.
M 3 = 500 operating hours, every 3 months min
M 6 = 1000 operating hours, every 6 months min standard =
t
M12 = 2000 operating hours, every 12 months min cold store=
l
Maintenance
intervals
W
1
M
3
M
6
M
12
Chassis and
superstruct. 1.1 Check all load bearing elements for damage
t
1.2 Check all bolted connections
t
1.3 Check platform for correct functioning and damage
t
Drive unit 2.1 Check the transmission for noises and leakage
t
2.2 Check the transmission oil level
t
2.3 Change the transmission oil
l t
Wheels
3.1 Check for wear and damage
t
3.2 Check the wheel bearings for correct fastening a)
l t
Steering 4.1 Check the steering wheel play
t
4.2 Check the steering chain and chain sprocket for wear, adjust and grease
l t
Brake system 5.1 Performance and adjustment check
l t
5.2 Check the brake linings for wear
t
5.3 Check reset function of the deadman key
t
5.4 Check the brake linkage; adjust if necessary
l t
Hydraulic
system 6.1 Performance check
l t
6.2 Check all connections for leakage and damage b)
l t
6.3 Check hydraulic cylinders for leakage, damage and secure attachment
l t
6.4 Clean filter
t
6.5 Check the oil level
l t
6.6 Change hydraulic oil c)
l t
6.7 Check the pressure relief valves for correct functioning
l t
Electrical
system 7.1 Performance check
t
7.2 Check all cables for secure connection and damage
t
7.3 Check the fuses for correct amperage
t
7.4 Check switches and trip cams for secure attachment and correct functioning
t
7.5 Check the warning installation for correct functioning
l t
7.6 Check contactors, replace wearing parts if necessary
t
Electric motors 8.1 Check the carbon brushes for wear
t
8.2 Check the motor for secure attachment
t
8.3 Clean motor housing by means of a vacuum cleaner and check the commutator
for wear
l t
8.4 Check whether the cover of the steering-engine potentiometer is present.
t
F 4
0499
.G
B
4 Maintenance checklist ESE 20
Maintenance
intervals:
W 1= 50 operating hours, once per week min.
M 3 = 500 operating hours, every 3 months min
M 6 = 1000 operating hours, every 6 months min standard =
t
M12 = 2000 operating hours, every 12 months min cold store=
l
Maintenance
intervals
W
1
M
3
M
6
M
12
Chassis and
superstruct. 1.1 Check all load bearing elements for damage
t
1.2 Check all bolted connections
t
1.3 Check platform for correct functioning and damage
t
Drive unit 2.1 Check the transmission for noises and leakage
t
2.2 Check the transmission oil level
t
2.3 Change the transmission oil
l t
Wheels
3.1 Check for wear and damage
t
3.2 Check the wheel bearings for correct fastening a)
l t
Steering 4.1 Check the steering wheel play
t
4.2 Check the steering chain and chain sprocket for wear, adjust and grease
l t
Brake system 5.1 Performance and adjustment check
l t
5.2 Check the brake linings for wear
t
5.3 Check reset function of the deadman key
t
5.4 Check the brake linkage; adjust if necessary
l t
Hydraulic
system 6.1 Performance check
l t
6.2 Check all connections for leakage and damage b)
l t
6.3 Check hydraulic cylinders for leakage, damage and secure attachment
l t
6.4 Clean filter
t
6.5 Check the oil level
l t
6.6 Change hydraulic oil c)
l t
6.7 Check the pressure relief valves for correct functioning
l t
Electrical
system 7.1 Performance check
t
7.2 Check all cables for secure connection and damage
t
7.3 Check the fuses for correct amperage
t
7.4 Check switches and trip cams for secure attachment and correct functioning
t
7.5 Check the warning installation for correct functioning
l t
7.6 Check contactors, replace wearing parts if necessary
t
Electric motors 8.1 Check the carbon brushes for wear
t
8.2 Check the motor for secure attachment
t
8.3 Clean motor housing by means of a vacuum cleaner and check the commutator
for wear
l t
8.4 Check whether the cover of the steering-engine potentiometer is present.
t