JUKI DDL-9000C-F Series Instruction Manual Download Page 85

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WARNING :

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the

sewing machine.

6-5. Applying grease to the needle bar lower bushing and the presser bar bushing

Carry out greasing with the needle bar
installed.

1) Remove the face plate.
2) Remove presser bar bushing greasing screw

❷

and needle bar lower bushing greasing screw

❸

(only for the DDL-9000C-FMS) with a hexagonal
wrench.

3) Remove the cap of exclusive grease tube

❶

Insert its tip into the oil hole and replenish grease
from exclusive grease tube

❶

At this time, add grease until it overflows the oil

hole.

4) Push overflowing exclusive grease with the oil

filling screw into the oil hole.

5) Wipe the excess of grease off the area around the

oil hole.

❶

❷

❸

Summary of Contents for DDL-9000C-F Series

Page 1: ...DDL 9000C F INSTRUCTION MANUAL ...

Page 2: ... 10 2 11 Pedal operation 10 2 12 Lubrication 11 2 13 How to use the operation panel Basic explanation 12 2 13 1 Selection of the language operation to be done at first 12 2 13 2 Names and functions of the panel keys 14 2 13 3 Basic operation 15 3 PREPARATION BEFORE SEWING 16 3 1 Attaching the needle 16 3 2 Removing fitting the bobbin case 16 3 3 Winding the bobbin thread 17 3 4 Threading the machi...

Page 3: ...ction 54 4 3 Counter function 56 4 3 1 Displaying the sewing screen under the counter display mode 56 4 3 2 Types of the counter 56 4 3 3 How to set the counter 57 4 3 4 How to reset the count completion state 60 4 4 Simplified chart of panel displays 61 4 5 List of memory switch data 62 4 6 List of errors 67 4 7 Memory switch data 71 5 MAIN NEW FUNCTIONS 73 5 1 Shorter thread remaining thread tri...

Page 4: ...pattern 101 8 2 2 Creating a new polygonal shape stitching pattern 103 8 2 3 Setting the step from which polygonal shape stitching is started 103 8 3 Cycle pattern 104 8 3 1 Selecting the cycle pattern 104 8 3 2 Editing cycle sewing data 105 8 3 3 Creating a new cycle pattern 106 8 3 4 Setting the step from which cycle sewing pattern is started 108 8 4 Custom pitch 109 8 4 1 Selecting a custom pit...

Page 5: ... Includes KpA 2 5 dBA according to ISO 10821 C 6 2 ISO 11204 GR2 at 5 000 sti min FSH Equivalent continuous emission sound pressure level LpA at the workstation A weighted value of 77 5 dBA Includes KpA 2 5 dBA according to ISO 10821 C 6 2 ISO 11204 GR2 at 4 500 sti min 1 SPECIFICATIONS The sewing speed will vary depending on the sewing conditions The sewing speed preset at the time of shipping is...

Page 6: ...W W 4 0 4 0 R 2 R 2 R 2 R 2 R 2 14 10 U U 17 5 0 5 X X ２ヵ所 Y Y ２ヵ所 23 5 0 5 Z Z ２ヵ所 19 5 0 5 T T 1 8 5 8 26 V V 1 1 ４ヵ所 1 0 5 X X部ゴム取付参考図 1 2 0 5 1 2 0 5 Y Y部ゴム取付参考図 21 0 5 0 20 0 5 0 S S 26 Q Q 32 1 9 5 1 16 A B C D E F G H I 2 SET UP 2 1 Drawing of table 2 locations 2 locations 2 locations 4 locations Y Y Rubber cushion installing drawing for reference X X Rubber cushion installing drawing for r...

Page 7: ...eel 2 3 Installation Thank you very much for the purchase of JUKI Industrial Sewing Machine this time Make sure of items 2 1 through 2 12 before operating to use this sewing machine with ease 1 The under cover should rest on the four cor ners of the machine table groove Mount rubber hinge seat on the table and fix it on the table with a nail 2 Fix two rubber seats on side A operator s side using n...

Page 8: ...table so that its height from the table surface becomes 33 to 38 mm 2 4 Installing the thread stand 4 Securely attach head support rod to the table until it goes no further 5 Bundle cable clip band supplied as accessories of the machine head at the root of the cable 1 Assemble the thread stand unit and insert it in the hole in the machine table 2 Tighten nut 3 For ceiling wiring pass the power cor...

Page 9: ...s and four hexagonal nuts supplied with the control box At this time insert the nut and washer supplied with the unit as accessories as shown in the figure so that the control box is securely fixed 2 6 1 Installing the power switch Fix power switch under the machine table with wood screws Fix the cable with staples supplied with the ma chine as accessories in accordance with the forms of use Frame...

Page 10: ...onnecting single phase 220 to 240V Connecting single phase 100 to 120V AC200 to 240V Light blue Light blue Green Yellow Green Yellow Green Yellow Green Yellow Table Table Control box Control box Power switch Power switch Brown White Brown Green Yellow GND White Black Red Black Green Yellow Green Yellow Power switch Control box Table Brown White Brown Light blue Light blue Green Yellow GND AC220 to...

Page 11: ...o input output cables and of the reactor box Attach both bush es in the same manner 4 Attach reactor box cover to reactor box mounting plate with four reactor box cover setscrews At this time fix cord bushes attached to input output cables and in the concave section on reactor box cover to eliminate a gap between reactor box and cover 5 Install reactor box on the table stand with four accessory wo...

Page 12: ...turning OFF the power switch and a lapse of 5 minutes or more 2 To prevent accidents caused by unaccustomed work or electric shock request the electric expert or engineer of our dealers when adjusting the electrical components Securely fix the cords to be connected to CN20 CN21 and CN22 with cable clamp Check the connector markers of CN21 and CN22 to prevent improper connection CN32 CN30 CN36 CN38...

Page 13: ...lling hole A will lengthen the pedal depressing stroke and the pedal operation at a medium speed will be easier 3 The pressure increases as you turn reverse de pressing regulator screw in and decreases as you turn the screw out A WARNING To protect against possible personal injury due to abrupt start of the machine be sure to start the following work after turning the power off and a lapse of 5 mi...

Page 14: ...hine stops with its needle up or down when you reset the pedal to its original position C 4 The machine trims threads when you fully depress the back part of the pedal E When the auto lifer AK device is used one more op erating switch is provided between the sewing machine stop switch and thread trimming switch The presser foot goes up when you lightly depress the back part of the pedal D and if y...

Page 15: ... to the lower engraved marker line B of oil amount indicating window 2 12 Lubrication WARNING 1 Do not connect the power plug until the lubrication has been completed so as to prevent accidents due to abrupt start of the sewing machine 2 To prevent the occurrence of an inflammation or rash immediately wash the related portions if oil adheres to your eyes or other parts of your body 3 If oil is mis...

Page 16: ...wer switch Selecting the language The language to be displayed on the operation panel can be changed using the memory switch U406 Refer to 4 5 List of memory switch data p 62 for details Firstly the welcome screen is displayed on the panel Then the language selection screen is displayed Select the language you want to use and press corresponding language button Then press This determines the langu...

Page 17: ...eedle bar automatically goes up to its upper position Origin retrieval screen Setting the clock 1 Press The mode screen is displayed 2 Select the 7 Clock setting The clock setting screen is displayed Mode screen 3 Enter year month day hour minute sec ond with The time entered is displayed in 24 hour notation 4 Press to confirm the clock set ting Then the current screen returns to the previous scre...

Page 18: ...ayed Process comment In the case the part number process display is selected with U404 the process is dis played In the case the comment display is selected the comment is displayed Clock display The time set on the sewing machine is displayed in this field in 24 hour system Sewing pattern display The selected sewing pattern is displayed in this field Customization button 1 A selected function can...

Page 19: ... details Configure settings of each function which is assigned according to 8 10 Key cus tomization p 132 Set up functions for the selected sewing pattern Refer to 4 2 5 Editing the sewing patterns p 42 and 4 2 6 List of pattern functions p 44 for details Starting sewing When you depress the pedal the sewing machine starts sewing Refer to 2 11 Pedal operation p 10 Sewing screen Operator mode Sewin...

Page 20: ... Check that the bobbin rotates in the direction of the arrow when thread is pulled 5 Pinching latch D of the bobbin case with fingers fit the bobbin case in the hook 3 PREPARATION BEFORE SEWING 3 1 Attaching the needle 3 2 Removing fitting the bobbin case WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine WARNING Turn OFF the...

Page 21: ...ease To the direction of D Increase 3 3 Winding the bobbin thread 6 In case that the bobbin thread is not wound evenly on the bobbin remove the handwheel loosen screw and adjust the height of bobbin thread tension It is the standard that the center of the bobbin is as high as the center of thread tension disk Adjust the position of thread tension disk to the direction of E when the winding amount ...

Page 22: ...as the pedal is depressed When is pressed the sewing ma chine exits from the Bobbin winding mode 1 When winding the bobbin thread start the winding in the state that the thread between the bobbin and thread tension disk is tense 2 Remove the needle thread from the thread path of thread take up and remove the bobbin from the hook 3 There is the possibility that the thread pulled out from the thread...

Page 23: ...n OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Note Do not pass this thread through section A A S type H type NB type 0B type Note Be sure to pass the thread through the section B B ...

Page 24: ...dle thread tension as de sired by pressing 3 There is a setting range of 0 to 200 When the set value is increased the ten sion becomes higher When the set value is 60 at the time of stan dard delivery the thread tension is adjusted to 0 59 N spun thread 60 Reference When thread tension No 1 is released 3 5 2 Adjusting the needle thread ten sion Active tension Active tension permits setting of the ...

Page 25: ...ssure as de sired by pressing Range of input values on the panel is from 350 to 200 Refer to the following for a rough indica tion of the input value on the panel and the presser foot pressure 3 Confirm your entry by pressing Then the sewing screen is displayed 3 6 2 Micro lifter function Sewing while lifting the presser foot by very small amount is enabled by inputting a negative value on the pan...

Page 26: ...ed by abrupt start of the sewing machine How to adjust 1 Turn OFF the power to the sewing machine 2 Remove the face plate 3 Loosen presser bar position bracket upper clamping screw Adjust the vertical position of presser bar po sition bracket upper using marker line B on presser bar as reference Adjust the orientation of presser bar position bracket upper so that it is in parallel with the face pl...

Page 27: ...of 0 05 mm Input range 5 00 to 5 00 3 Confirm your entry by pressing Then the sewing screen is displayed 1 There may be the cases where the feed amount of the operation panel and the actual sewing pitch are different from each other in case of the use in the state other than the standard delivery or material used Compensate the pitch in accordance with the sewing product 2 Be aware that interferen...

Page 28: ...n five steps and is turned off in turn Change of intensity 1 4 5 1 Bright Dim Off Bright In this way every time the switch is pressed the hand lamp status is changed in repetition 3 10 Reverse feed stitching One touch type reverse feed stitching mecha nism The one touch type reverse feed switch is pressed the machine performs reverse feed stitch ing The machine resumes normal feed stitching the mo...

Page 29: ...itch A The initial values are as follows Custom switch A Input of reverse feed stitching switch Custom switch B One touch changeover switch B A 1 held pressed for three second The mode screen is displayed 2 Select the 11 Hand switch setting 3 Select the switch to be set 4 Select the function item which is to be as signed to the switch and press ...

Page 30: ... about the operation of the machine since the amount of oil has to be checked by turning the hook at a high speed Function item 1 Optional input function is not provided 2 Needle up down compensating stitching 3 Back compensating stitching 4 Function of canceling once reverse feed stitching at the end of sewing 5 Thread trimming function 6 Presser foot lifting function 7 One stitch compensating st...

Page 31: ...ow your fingers to come in contact with the hook 1 If the machine has not been sufficiently warmed up for operation make the machine run idle for approxi mately three minutes Moderate intermittent operation 2 Place the amount of oil oil splashes confirmation paper under the hook while the sewing machine is in operation 3 Confirm that oil exists in the oil tank 4 Confirmation of the amount of oil s...

Page 32: ... thread guide to the left in direction C to increase the length of thread pulled out by the thread take up 2 When sewing light weight materials move thread guide to the right in direction D to decrease the length of thread pulled out by the thread take up Standard state of the thread guide DDL 9000C FMS Marker line on the thread guide aligns with the center of the setscrew DDL 9000C FSH Marker lin...

Page 33: ...unter display There are two different screen display modes i e Operator mode and Maintenance personnel mode The mode can be changed over between the operator mode and the maintenance personnel mode by simultaneously pressing and 1 Sewing screen when selecting a sewing pattern A sewing pattern can be selected with Four different stitch shapes are available as shown below Free stitching pattern Oper...

Page 34: ...ween the operator mode and maintenance personnel mode by pressing the Information key and the Mode key simulta neously Sewing pattern No button Sewing pattern list screen is displayed The currently selected sewing pattern number is displayed on this button P01 P99 Simplified screen lock button This is button is used for changing over the operation status of buttons dis played on the screen between...

Page 35: ...ion can be allocated to and registered with this button In the initial state sewing data edit screen is displayed Refer to 4 2 6 List of pattern functions p 44 Customization button A selected function can be allocated to and registered with this button This button has been initially set to the sewing counter Refer to 4 2 6 List of pattern functions p 44 Customization button A selected function can...

Page 36: ...ton held pressed for one second Refer to 4 2 5 Editing the sewing patterns p 42 This button is displayed when multi layer stitching is selected Number of stitches This button is used for displaying the number of stitches of constant dimen sion sewing or the number of stitches registered for each step of polygo nal shape stitching This button is displayed when constant dimension sewing or polygo na...

Page 37: ...eed stitching at start main stitching re verse feed stitching at end and pattern function Pattern No 1 No 99 Reverse feed stitching at start section Refer to 4 2 3 Reverse feed stitching at start pattern p 36 Main stitching section Free stitching Constant dimension sewing Multi layer stitching Polygonal shape stitching Refer to 4 2 5 Editing the sewing patterns p 42 and 8 2 Setting up the polygona...

Page 38: ...leted Press A on the sewing screen of each mode The sewing pattern number list screen is displayed Sewing screen operator mode Pattern list screen In numerical order Operator mode Pattern list screen In alphabetical order Operator mode Pattern list screen In numerical order Maintenance personnel mode Pattern list screen In alphabetical order Maintenance personnel mode A 34 ...

Page 39: ...ion button This button is used for creating a new cycle pattern Refer to 8 3 Cycle pattern p 104 This button is only displayed under the maintenance personnel mode Pattern copy button This button is used for copying a sewing pattern or cycle pattern and registering the copied pattern with new number Refer to 8 1 2 Copying a pattern p 99 This button is only displayed under the maintenance personnel...

Page 40: ...tart Change the numeric value with The value you have entered is confirmed by pressing Then the sewing screen is displayed Edit screen for reverse feed stitching start operator mode The sewing start reverse feed stitching pat tern can be operated when the sewing start reverse feed stitching function is placed in the ON state mark is not displayed If this function is placed in the OFF state press t...

Page 41: ...t the beginning of sewing is reduced Number of stitches A Pitch Double reverse feed stitching Reverse feed stitching is performed twice at the beginning of sewing Number of stitches A Number of stitches B Pitch Condensation custom The number of stitches and pitch of condensation can be set as desired Condensation custom No Type of stitch and edit item that can be selected are as follows 37 ...

Page 42: ...erse feed stitch ing pattern from four different types i e reverse feed stitching single condensation stitching double re verse feed stitching and Condensa tion custom 2 Press to confirm the afore mentioned operation and return the current screen to the sewing start reverse feed stitching screen Type of reverse feed stitching input screen Selecting the condensation custom B 1 Press B Then the cond...

Page 43: ...ting the presser foot pressure E 1 Press E Then the presser foot pressure input screen is dis played Input a presser foot pressure with but ton 10 to 200 E is not displayed when is selected 2 Press to confirm the afore mentioned operation and display the sewing start reverse feed stitching screen Presser foot pressure input screen 1 Press D Then the pitch input screen is displayed Input a pitch 5 ...

Page 44: ... Applying the changed items Press to confirm the aforementioned operation and return the current screen to the sewing screen Sewing start reverse feed stitching screen maintenance personnel mode 40 ...

Page 45: ...e reverse feed stitching pattern shape 1 Set the number of stitches with 2 Press to confirm the set value and return the current screen to the sew ing screen Double reverse feed stitching edit screen operator mode Under the maintenance personnel mode the condensation custom can be set in addition to the aforementioned types of stitching In the case of setting data for using the con densation custo...

Page 46: ...e sewing screen which is displayed in the case free stitching constant dimension sewing or multi layer stitching is selected press to display the sewing data edit screen On this screen the pattern functions can be edited separately Refer to 4 2 6 List of pattern functions p 44 for the function items that can be edited Change the respective items and press to confirm the change Press to display the...

Page 47: ...hing function p 48 for the teaching function When a multi layer stitching pattern is selected the multi layer stitching pattern edit screen is displayed by keeping held pressed for one second 1 Set the number of stitches with 2 Set the number of times of double re verse feed stitching with 3 Press to confirm the set value and return the current screen to the sew ing screen Number of stitches input...

Page 48: ...with the needle down Stop with the needle up S042 Thread presser OFF ON S043 Prohibition of thread trimming OFF ON S044 One shot OFF ON S045 Thread trimming after one shot OFF ON OFF ON S046 Shorter thread remaining OFF ON S047 Limit on sewing speed 150 to U096 S048 Feed locus S A C B S049 Feed timing 30 to 30 S050 Correction of feed dog height 4 to 8 S051 Correction value for stitch pitch of reve...

Page 49: ...3 1 Thread tension 0 to 200 S064 1 Presser foot pressure 350 to 200 S065 1 Correction of feed dog height 4 to 8 4 to 8 S066 1 Feed locus S A C B S A C B S068 2 Part number 24 characters S069 2 Process 24 characters S070 2 Comment 50 characters 1 This is the one touch type changeover function Refer to 4 2 9 One touch utility changeover function p 50 2 Only the limited number of characters is displa...

Page 50: ...p Thread trimming Continuity S077 Stop position of presser foot 0 to 15 0 mm S078 One shot OFF ON S079 Limit on sewing speed 150 to U096 Step 2 Setting items and the input range are same as those of step 1 Step numbers can be set to Step 20 After you have changed the setting check to make sure that the feed dog does not come in contact with the throat plate Be aware that the stitch pitch may chang...

Page 51: ...ot displayed If this function is placed in the OFF state press the sewing end reverse feed stitch button to switch off mark display to enable the sew ing end reverse feed stitching function 2 Changing the number of stitches and pitch of reverse feed stitching at end pattern Change the numeric value with The value you have entered is confirmed by pressing Then the sewing screen is displayed Press t...

Page 52: ...splayed Turning ON the teaching function Press to turn ON the teaching function Starting teaching The input value is set to 0 zero De press the pedal to start sewing Count the number of stitches until the sewing machine stops Confirming the data entered under the teaching mode Confirm the content of teaching by carry ing out thread trimming Return the current screen to the sewing screen maintenanc...

Page 53: ...nance personnel mode Press to confirm the teaching data on the current step Press to change the current screen to the number of stitches input screen for the next step If no further step to be registered is present this operation will be disabled After the completion of sewing steps the last stitch depress the back part of pedal Then the data entered for the current step under the teaching mode is...

Page 54: ...eover of pitch S004 Thread tension S063 One touch type thread tension S005 Presser foot pressure S064 One touch type presser foot pressure S047 Sewing speed S061 One touch type changeover of sewing speed S050 Feed dog height S065 One touch type changeover of feed dog height S048 Feed locus S066 One touch type changeover of feed locus Refer to 3 11 Custom switch p 25 During the one touch utility ch...

Page 55: ...he steps of procedure described below Selecting the new pattern creating function 1 Press to display the sewing pattern management screen Sewing pattern management screen 2 Press 3 Select the desired sewing shape free stitching constant dimension sewing multi layer stitching polygonal shape stitching 51 ...

Page 56: ...Sewing screen The newly created sewing pattern is dis played 1 Press to display the sewing pat tern No registration 2 Enter the pattern number to be registered using the numeric keypad 3 Press to confirm the pattern number you have entered The sewing pattern management screen is displayed 52 ...

Page 57: ...lay the sewing pattern management screen Sewing pattern management screen 2 Press 5 The newly created sewing pattern is dis played 3 Input a copy pattern number with the numeric keypad 4 Press to confirm the pattern number you have entered 53 ...

Page 58: ...ory by entering the target characters such as the product number process or comment This function can be used both under the operator mode and maintenance personnel mode Selecting the new pattern creating function 1 Press to display the sewing pattern management screen Sewing pattern management screen 2 Press Sewing screen maintenance personnel mode 54 ...

Page 59: ...ing button Narrow down condition setting screen 4 The sewing pattern number list screen containing only the patterns which include the entered char acter s are displayed by pressing 5 Narrow down operation is not carried out by pressing Then the sewing pattern number list screen is displayed In the case characters are entered for two or more items on the narrow down condition setting screen only t...

Page 60: ... sewing machine sews 10 stitches When the preset value is reached the count completion screen is displayed Refer to 4 3 4 How to reset the count completion state p 60 Sewing counter The sewing counter adds one to its current value every time one stitch shape is sewn When the preset value is reached the count completion screen is displayed Refer to 4 3 4 How to reset the count completion state p 60...

Page 61: ...of counter current value of counter and preset value for counter 1 The counter setting screen is displayed to enable setting 2 Press the button of the desired item Then the change screen corresponding to that item is displayed The sewing counter and the bobbin counter should be set following the same procedure Preset value for counter Type of counter Current value of counter 57 ...

Page 62: ... screen 1 Select the current counter value 2 Enter with the numeric keypad 3 Press to confirm the type of counter you have selected Current counter value screen 1 Select the counter set value 2 Enter with the numeric keypad 3 Press to confirm the type of counter you have selected Counter set value screen 58 ...

Page 63: ... sewing machine sews one stitch shape When the current value reaches the preset value the count completion screen is displayed DOWN counter subtracting method The counter subtracts one from its current value every time the sewing machine sews one stitch shape When the current value becomes 0 zero the count completion screen is displayed Disuse of counter The sewing counter counts nothing even when...

Page 64: ...by pressing Then the mode is returned to the sewing mode In this mode the counter starts counting again Mode screen Confirming the data entered Confirm the data on counter setting items you have entered Then press to return the screen to the mode screen When you press again the screen is returned to the sewing screen Sewing screen counter The data on the counter function entered is displayed 60 ...

Page 65: ...pe selection screen Sewing data edit screen Feed dog height correction Sewing data edit screen Feed timing Sewing data edit screen Feed locus Sewing data edit screen Sewing speed Display all New pattern creation screen Reverse feed stitching edit screen Memory switch edit screen Sewing data edit screen Memory switch 61 ...

Page 66: ...etes counting negative value 1 When the counter completes counting the sewing machine start after thread trimming is prohibited 2 When the counter completes counting the sewing machine temporarily stops and the start of sewing machine after thread trimming is prohibited Note that the prohibition function is disabled in the case the initial value of counter is 0 zero 0 to 2 ー U014 Sewing count func...

Page 67: ...accelerating position from neutral pedal position Pedal Stroke 10 to 1000 ー U041 Start position of lifting of presser foot Set work clamp lift position from neutral pedal position Pedal Stroke 500 to 10 ー U042 Start position of lowering of presser foot Set work clamp fall position from neutral pedal position Pedal Stroke 10 to 500 ー U043 Start position of thread trimming Set thread triming startin...

Page 68: ...2nd step lifting height Maximum height of presser foot at the 2nd step of its lifting operation when the back part of pedal is depressed When the back part of pedal is depressed until the thread trimming position is reached after the presser foot comes down after thread trimming 8 5 to 13 5 mm U073 Re try function Retry is used when the needle fails to fully penetrate the material 0 Without retry ...

Page 69: ...e shorter thread remaining type thread trimmer operates When the shorter thread remaining function is placed in ON this memory switch is used for setting the stitch pitch of condensation stitches to be sewn before thread trimming 0 to 2 5 0 05 mm U286 Sewing speed during thread presser operation This memory switch is used for setting the speed to be employed when the thread presser operates 100 to...

Page 70: ...mber of stitches in 3 cm 0 to 2 ー U402 Automatic lock time The sewing machine is automatically locked in the case the operation panel is not operated for a predetermined period of time 0 to 300 Second U403 Auto OFF of back light Back light of the panel is automatically turned off in the case the operation panel is not operated for a certain period of time 0 to 20 U404 Selection of part number and ...

Page 71: ...e prohibition state Turn the power OFF and check for a media E015 Format error In the case formatting of the media cannot be carried out Turn the power OFF and check for a media E016 External media over capacity In the case the capacity of media is not enough Turn the power OFF and check for a media E019 File size over In the case of attempting to read the custom pitch data or condensation custom ...

Page 72: ...se of attempting to delete the custom pitch or condensation custom which is used in a pattern E407 Wrong password In the case the password entered is wrong E408 Shortage of number of password characters In the case the number of password characters entered is not enough E411 Polygonal stitching pattern registration disabled error In the case of attempting to create eleven or more polygonal stitchi...

Page 73: ... V voltage is not properly output E910 The presser motor origin retrieval error In the case the presser motor has failed to return to its origin Check whether the presser setting is correct memory switch No 23 Check whether the presser motor origin has been correctly adjusted E912 Main shaft motor speed detection error E915 Failure of communication with operation panel In the case communication wi...

Page 74: ...4 Feed driving motor overload In the case the feed driving motor is applied with an excessive load Check whether the feed driving motor runs smoothly E975 Presser motor IPM over current protection Presser motor maloperation E976 Presser motor overload In the case the presser motor is applied with an excessive load Check whether the presser motor runs smoothly E977 CPU fault In the case of a progra...

Page 75: ...ategory of the memory switch data Mode screen Memory switch type selection screen Sewing screen 2 Select the 1 Memory switch The memory switch type selection screen is displayed 3 Select the 1 Display all The memory switch edit screen is dis played In the case any item other than 1 Dis play all is selected only the memory switch which corresponds to the selected item is displayed on the memory swi...

Page 76: ... held pressed for one sec ond to return the set value to the initial value 3 Press to confirm the setting The memory switch edit screen is dis played Input screen Setting the memory switch Select an item to edit from the memory switch list Press button Memory switch edit screen 72 ...

Page 77: ...ing of Lowering Not lowering the feed dog during thread trimming can be changed over with Memory switch U057 5 MAIN NEW FUNCTIONS 5 1 Shorter thread remaining thread trimming The shorter thread remaining function is in the OFF state The shorter thread remaining function is in the ON state State at the time of shipment from the factory Due to computerization of the feed mechanism the machine genera...

Page 78: ...ect the feed dog status during thread trimming 0 Feed dog UP 1 Feed dog DOWN by pressing ten keys 6 Confirm your entry by pressing 7 Display the sewing screen by pressing 4 Select the U057 Function for lowering the feed dog during thread trimming The condensation operation should be turned OFF before thread trimming is performed at a position where there is no material since thread loop formation ...

Page 79: ...wing screen is displayed 1 Select U281 End condensation pitch for shorter thread remaining thread trimming from 1 Display all 2 Set the number of stitches Factory set value 0 3 H type 0 5 3 Confirm your entry by pressing Then the sewing screen is displayed If the condensation pitch is decreased the phenomenon where the needle enters the same needle entry point will likely to occur resulting in uns...

Page 80: ...anged part 2 Display S050 Feed dog height by pressing 3 Change the feed dog height by pressing ten keys and Refer to the following for the adjustable range of the feed dog height 4 Confirm your entry by pressing 5 Display the sewing screen by pressing DDL 9000C FMS Feed dog height mm 0 60 0 65 0 70 0 75 0 80 085 0 90 0 95 1 00 1 05 1 10 1 15 1 20 Input value on the panel 4 3 2 1 0 1 2 3 4 5 6 7 8 ...

Page 81: ...ewing screen by pressing Standard 0 Needle To advance Adjust with the key To retard Adjust with the key When you have changed the stitch length feed dog height or feed timing run the sewing machine at a low speed to make sure that the gauge does not interfere with the changed part 1 The feed timing differs with the set value Image figure as observed from the face plate side 2 The stitch length cha...

Page 82: ...e bent needle problem rarely occurs 0 to 5 00 mm 4 000 sti min B The feed dog goes straight up and sinks straight down Since it sinks straight down during descending the bent needle problem rarely occurs With this type of locus the stitch length does not change largely even when the feed dog height is changed 0 to 5 00 mm 2 500 sti min The feed locus can be changed according to the item to be sewn...

Page 83: ...e maintenance mode it will not start even if the pedal is depressed 1 Display the mode screen by pressing 2 The screen is changed over to the mainte nance mode screen Confirm that the top of oil amount indicating rod is between the upper engraved marker line A and the lower engraved marker line B of the oil amount indicating window For the details refer to 2 12 Lubrication p 11 6 2 Confirmation of...

Page 84: ...e sewing machine 6 3 Cleaning WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine 6 4 Applying grease 1 When the machine needs replenishment of grease an alarm sounds Once the alarm sounds replenish grease In the case the machine is used under harsh environment it is recommended to replenish grease once a year for ensuring eff...

Page 85: ... face plate 2 Remove presser bar bushing greasing screw and needle bar lower bushing greasing screw only for the DDL 9000C FMS with a hexagonal wrench 3 Remove the cap of exclusive grease tube Insert its tip into the oil hole and replenish grease from exclusive grease tube At this time add grease until it overflows the oil hole 4 Push overflowing exclusive grease with the oil filling screw into th...

Page 86: ...me lag fuse DANGER 1 To avoid electrical shock hazards turn OFF the power and open the control box cover after about five minutes have passed 2 Open the control box cover after turning OFF the power without fail Then replace with a new fuse with the specified capacity 6 6 Replacing the fuse ...

Page 87: ... line D on ascending needle bar with the bottom end of needle bar lower bushing 4 In this state align hook blade point with the center of needle Provide a clearance of 0 04 to 0 1 mm reference value between the needle and the hook then securely tighten the three hook setscrews B A C D A B a 0 04 to 0 1 mm 1 If the clearance between the blade point of hook and the needle is smaller than the specifi...

Page 88: ...ry point is im proved Applicability of various kinds of attachments de signed for use around the needle entry point is improved 2 Press or will be placed in ON 3 Press to confirm the setting Then the sewing screen is displayed How to set up the needle thread presser device 1 Press In the case the memory switch U056 Reverse rotation needle up after thread trimming is enabled the length of needle th...

Page 89: ...witch U286 Sewing speed during thread press er operation Reduce Factory adjusted to 300 sti min at the time of shipment U293 Sewing speed resetting angle when the thread presser operates Re tard Factory adjusted to 340 degrees at the time of shipment With respect to the memory switch settings a sewing speed of 250 sti min is recommended for U286 Sewing speed during thread presser operation and an ...

Page 90: ...sing the presser foot pressure The recommended presser foot pressure is 30 N 3 kg or less Adjust the presser foot pressure and the sewing speed appropriately to prevent insufficient feed efficiency due to jumping or other faults of the presser foot Confirm the adjustment result by actually sewing the ma terial How to set the active presser assist func tion 1 Enter the presser foot lift setting tim...

Page 91: ...Then turn only thread trimming cam with fingers in the direction which is opposite to the normal direction of rotation of feed driving shaft until it will go no further without turning feed driving shaft At this position tighten the screws No 1 and No 2 of thread trimming cam setscrew in the written order while pressing thread trimming cam against roller 1 In the case of using a high count filamen...

Page 92: ...The needle thread may be trimmed excessively short in the case thread such as filament thread which is likely to cause unstable thread loop formation is used or thread trimming is carried out at a position where there is no material If the aforementioned phenomenon occurs it should be corrected by carrying out the below stated procedure Make the thread take up spring stroke larger than the standar...

Page 93: ...pin with a flat blade screwdriver to finely adjust the rotational direction position of loop spreading knife 5 After the adjustment tighten loop spreading knife eccentric pin setscrews two pieces 6 Attach protective cover back in place 7 3 4 Adjustment of the knife unit A Position of marker dot A on loop spreading knife eccentric pin should be adjusted only from the operator s side WARNING Turn OF...

Page 94: ...lament type thread or cotton thread the thread trimming speed should be decreased to reduce damage to the thread Thread trimming speed should be adjusted when appropriate according to the sewing process 7 3 5 Adjustment of thread trimming speed 2 Enter a numerical value Press to change the setting How to adjust 1 Press Setting can be changed with U036 No Item Setting range Unit U036 Speed during t...

Page 95: ...ker and the length of needle thread remaining at the needle tip after thread trimming will be short In addition bobbin is likely to idle frequently at the time of thread trimming causing problems at the beginning of sewing When it is necessary to check how the picker is adjusted install the bobbin case and bobbin in the hook first then check the picker 0 5 mm To be in contact Once the standard adj...

Page 96: ...thickness of which are different In this case the one touch changeover function by means of the hand switch should be used The multi layered section detection function is disabled while the one touch changeover function by means of the hand switch is carried out In order to detect a multi layered section 1 Select enable disable of the multi layered section detection function 1 Press The sewing dat...

Page 97: ...automatically calculated and that value becomes the threshold for the multi layered section detection The value is adjustable with according to the sewing item If the threshold is decreased the multi layered section can be detected earlier Be aware that excessively decreased threshold can cause a faulty detection Press to display the multi layered section detection sensor value screen Multi layere...

Page 98: ... for the normal section of material if the material thickness falls below the threshold for the multi layered section detection even within the range of the set multi layered section detection number of stitches How to set 1 Press on the Sewing data edit screen The multi layered section detection sensor value screen is displayed 2 Enter the number of stitches with numeric keypad Press to confirm t...

Page 99: ...Regarding K118 error resetting procedure p 96 in the case of carrying out error resetting K118 7 6 2 E221 Grease shortage error If the error message E220 is not reset the error message E221 Grease shortage error will be displayed In this case the sewing machine operation is disabled Be sure to add grease and carry out error resetting K118 Refer to 7 6 3 Regarding K118 error resetting procedure p 9...

Page 100: ...isplayed 3 Select the 1 Display all The memory switch edit screen is dis played 4 Select the K118 Grease shortage error reset The Grease shortage error reset screen is displayed Sewing screen Grease shortage error reset screen 5 Set the set value to 1 using numeric keypad and Press to confirm the setting This resets the error to bring the sewing machine back to the normal operation The sewing mach...

Page 101: ...nance personnel mode 1 Press on the sewing screen un der the maintenance personnel mode The sewing pattern number list screen is displayed Sewing screen Maintenance personnel mode 2 Press The new pattern creation screen is dis played Setting the feed locus of sewing pattern 1 Select feed locus Feed locus changes Select the stitch shape by pressing stitch shape button 2 Press to confirm the setting...

Page 102: ...ering the pattern 1 Enter the sewing pattern number to be reg istered using numeric keypad An unassigned registration number that is closest to the entered value in the plus minus direction is displayed by pressing 2 The created pattern is registered by press ing Then the current screen returns to the sewing pattern number list screen In the case the entered number has already been registered the ...

Page 103: ...der the maintenance personnel mode The sewing pattern number list screen is displayed Sewing screen Maintenance personnel mode Sewing pattern number list screen 1 Enter the sewing pattern number to be reg istered using numeric keypad An unassigned registration number that is closest to the entered value in the plus minus direction is displayed by pressing 2 The created pattern is registered by pre...

Page 104: ...tern deletion function Press on the sewing screen under the maintenance personnel mode The sewing pattern number list screen is displayed Sewing screen Maintenance personnel mode 3 The pattern is deleted by pressing Selecting the sewing pattern and deleting it Deletion confirmation screen 1 Select pattern number to delete from list 2 Press The deletion confirmation screen is dis played Sewing patt...

Page 105: ... mode Example of pattern Step5 Step1 Step2 Step3 Step4 8 2 1 Editing a polygonal shape stitching pattern Displaying the sewing screen maintenance personnel mode for the polygonal shape stitching pattern Press on the sewing screen under the maintenance personnel mode The polygonal shape stitching step edit screen is displayed Sewing screen Maintenance personnel mode This section describes how to ch...

Page 106: ...ng Refer to 4 2 8 Teaching function p 48 for the teaching function In the case the maximum number of steps has already been registered is not displayed 4 The selected step is deleted by pressing In the case only one step has been registered is not displayed Confirming the data on the created sewing pattern Polygonal shape stitching step edit screen The operation is completed by pressing Then the c...

Page 107: ...s played on the right of section A The current step is displayed on the left of section A The current step can be changed with 3 Press The sewing pattern number registration screen is displayed Press to display the data discard confirmation screen Steps of procedure to be taken after the afore mentioned step are same as steps to in 8 1 1 Creation of a new pattern p 97 A 8 2 2 Creating a new polygo...

Page 108: ...ern 1 Press on each sewing screen 1 cycle 9 cycle can be registered Pattern 1 Pattern 2 Patterns 1 to 10 can be registered Sewing screen Sewing patterns Sewing pattern number list screen In numerical order 2 The sewing pattern number list screen In numerical order is displayed As many as 10 patterns can be entered in one cycle sewing pattern Cycle pattern s is displayed after the regis tered sewin...

Page 109: ...lection screen In numerical order is displayed by press ing a step consisting of zero 0 stitch Registered cycle pattern selection screen In numerical order 3 Press Press to confirm the setting 4 Press while selecting a step Then the registered cycle pattern selection screen In numerical order is displayed Insert a pattern ahead of the selected step 5 The pattern is deleted by pressing Setting a cy...

Page 110: ...ersonnel mode Sewing pattern number list screen In numerical order Registering a pattern in new cycle sewing data 2 Press The new cycle sewing pattern edit screen is displayed This operation is to be carried out under the maintenance personnel mode New cycle sewing pattern edit screen 1 A which indicates that a new pattern is being created is displayed on the screen 2 Press The registered cycle pa...

Page 111: ...ng data by repeating steps 2 to 5 Cycle sewing pattern number registration screen 6 Press to display the data discard confirmation screen 7 Enter the sewing pattern number to be reg istered using numeric keypad An unassigned registration number that is closest to the entered value in the plus minus direction is displayed by pressing 8 The created pattern is registered by press ing Then the current...

Page 112: ...essary to re sew a cycle sewing pattern from the middle of the cycle sewing pattern after the occurrence of troubles such as thread breakage it is possible to re start sewing from an arbitrary step of the cycle sewing pattern Sewing step can be selected with key of Sewing screen Cycle patterns ...

Page 113: ...e beginning of sewing and re verse feed stitching at the end of sewing In this section application of a custom pitch to a sewing pattern is described as an example Displaying the pitch input screen 1 Press on the sewing screen un der the maintenance personnel mode The sewing data edit screen is displayed Fig 1 Step1 1mm 3 stitches Step2 2mm 2 stitches Step3 3mm 1 stitches Step4 1 5mm 2 stitches Ne...

Page 114: ...en is dis played Pitch input screen Selecting a custom pitch Custom pitch setting screen Registered custom pitch pattern s is dis played Press Press to confirm the setting Return the current screen to the sewing screen maintenance personnel mode Sewing data edit screen 2 Press The pitch input screen is displayed ...

Page 115: ...ttern number 1 Enter the pattern number with numeric key pad An unassigned registration number that is closest to the entered value in the plus minus direction is displayed by pressing 2 Press The custom pitch edit screen is displayed In the case the entered number has already been registered the prompt message for overwrite confirmation is displayed 1 Press The mode screen is displayed 2 Select t...

Page 116: ...tch Custom pitch data input screen 1 In the case of setting the number of stitches As an example explanation is given about the input procedure of custom pitch number 1 shown in Fig 1 The number of stitches can be input in the range from 1 to 100 Set the number of stitches for step 1 to 3 with numeric keypad for the number of stitches and Press to confirm the setting 2 In the case of setting the p...

Page 117: ...nfirming the numeric value After the completion of editing press Custom pitch list screen Custom pitch edit screen The custom pitch list screen is displayed with the custom pitch number you have created added ...

Page 118: ...e range from 5 00 to 5 00 mm Change the pitches for step 1 to 2 00 with Press to confirm the setting 3 Carry out the following setting in the similar manner The number of stitches of step 2 From 2 to 3 stitches Pitch From 2 00 to 1 00 mm The number of stitches of step 3 From 1 to 2 stitches Pitch From 3 00 to 2 00 mm The number of stitches of step 4 0 stitches None Pitch 0 mm None Editing the cust...

Page 119: ...ing with numeric keypad and Press The created pattern is registered and the current screen is returned to the custom pitch screen In the case the entered number has already been registered the prompt message for over write confirmation is displayed 1 Copying a custom pitch Custom pitch copy destination number input screen 2 Deleting a custom pitch 1 Display the custom pitch list screen re ferring ...

Page 120: ...the similar manner Fig 1 Step 1 1 mm 3 stitches Step 2 1 5 mm 4 stitches Step 3 1 mm 3 stitches Step5 1 5 mm 2 stitches Step 4 1 mm 3 stitches Condensation custom No 1 8 5 2 Creating a new condensation custom Selecting the condensation custom pattern setting on the mode screen 1 Press The mode screen is displayed 2 Select the 4 Condensation custom sewing setting The condensation custom pattern lis...

Page 121: ...om patterns are displayed on the screen Press The new condensation custom pattern cre ation pattern number input screen is dis played Condensation custom pattern list screen Condensation custom edit screen Creating a condensation custom 1 Press to put the step you have pressed in the selected state 2 The selected condensation custom num ber is displayed in A and the step number which is being edit...

Page 122: ... value Press to confirm the setting Condensation custom pattern list screen Condensation custom edit screen The condensation custom list screen is dis played with the condensation custom number you have created added 2 In the case of setting the pitch The pitch can be input in the range from 5 00 to 5 00 mm Set the pitch for step 1 to 1 00 with for pitch Press to confirm the setting 3 Carry out th...

Page 123: ...input in the range from 5 00 to 5 00 mm Change the pitches for step 1 from 1 00 to 0 5 00 with Press to confirm the setting 3 Carry out the following setting in the similar manner The number of stitches of step 2 From 4 to 2 stitches Pitch From 1 50 to 2 00 mm The number of stitches of step 3 From 3 to 5 stitches Pitch From 1 00 to 0 5 00 mm The number of stitches of step 4 From 3 to 5 stitches Pi...

Page 124: ...ing with numeric keypad and 2 Press The created condensation custom pattern is registered Then the current screen is returned to the sewing screen In the case the entered number has already been registered the prompt message for overwrite confirmation is displayed 1 Copying a condensation custom Condensation custom pattern copy destination number input screen 2 Deleting a condensation custom 1 Dis...

Page 125: ...minutes The time to be elapsed until the simple lock is enabled can be set with the memory switch U402 Refer to 8 3 4 Setting the step from which cycle sewing pattern is started p 108 for details Once the simple lock is enabled operation of the buttons displayed on the screen is disabled thereby pre venting maloperation 8 7 Version information Mode screen 1 Press The mode screen is displayed 2 Sel...

Page 126: ...een is displayed 2 Select the 9 Panel setting The operation panel setting screen is dis played 3 Brightness of the operation panel is adjust able with 4 Press to confirm the setting Return the mode screen Operation panel setting screen Screen brightness of the LED panel can be changed ...

Page 127: ...cription of data Sewing data DDL00XXX EPD XXX 001 999 Data format of sewing shapes and number of stitches cre ated on the sewing machine This format is specific to the DDL 9000C Custom pitch data VD00XXX VDT XXX 001 999 It is the data of needle entry point created with PM 1 and the data format that can be operated in common between JUKI sewing machines Condensation custom data VD00XXX VDT XXX 001 ...

Page 128: ... button For example select 1 EPD data transmis sion reception The data direction selection screen is dis played Data communication list screen Selecting the communication direction Select the communication direction Press button to put the communication direction in the selected state Press to confirm the setting The data transmission receipt preparation screen is displayed Cancel the operation wi...

Page 129: ...ta transmission receipt preparation screen is displayed Data transmission receipt preparation screen Data number input screen 3 Confirm the numeric value with to start communication During communication screen is displayed while the communication is being carried out Cancel the operation with The current screen returns to the previous screen If the destination number you have entered has already b...

Page 130: ...or more devices media are connected inserted the machine will only recognize one of them Refer to the USB specifications Do not turn the power OFF while the data on the USB flash drive is being accessed USB specifications Conform to USB 1 1 standard Applicable devices 1 USB memory Format supported FAT 12 FAT 16 FAT 32 Applicable medium size 4 1MB 2TB Consumption current The rated consumption curre...

Page 131: ...Refer to the Instruction Manual for IA 1 for details of the functions achieved by IA 1 Position of the LAN port LAN connector insertion position LAN connector is located inside the control box Remove the control box cover and connect the connector Refer to 2 7 Connecting the cords p 8 for how to remove the control box cover Specifications of LAN Connector RJ 45 Ethernet standard 10Base T 100BASE T...

Page 132: ...r with the operator s movement information As a result production state of each operator can be managed Contact your distributor about connection between the sewing machine and IA 1 Selecting the operator ID setting function Information screen 1 Select 2 Production control on the infor mation screen The production management screen is displayed Production management screen 2 Select the 1 Operator ...

Page 133: ... operator s movement informa tion is recorded The operator ID function is not used 1 The operator ID can be entered with the character string button Cancel the operation with The current screen returns to the previous screen Press to confirm the setting The operator ID edit screen is displayed Entering the operator ID Operator ID edit screen Operator ID input screen Use Non use This function is en...

Page 134: ...k edit screen 1 Display non display of irregular works is changed over by pressing item 2 Press The irregular work hours input screen is displayed 3 Enter the work hours with numeric keypad and The numerical value is returned to the initial value by pressing Press to confirm the setting The irregular work edit screen is dis played Irregular work hours input screen The irregular work screen is disp...

Page 135: ...mu nication between the sewing machine and a tablet or smartphone bring the antenna of the tablet or smartphone near to NFC mark as shown in Fig 2 If the NFC communication has failed error message will be displayed on the tablet smartphone screen When the error message is displayed on the screen carry out the NFC communication again Precautions to be taken when handling NFC The position of the NFC...

Page 136: ...ng pattern data Sewing pattern number Cycle pattern number Memory switch One touch changeover Bobbin winding Counter Function is not provided Sewing speed Sewing speed Thread tension Sewing pattern data Sewing pattern number Cycle pattern number Memory switch One touch changeover Bobbin winding Function is not provided Thread presser Thread presser Sewing pitch Thread tension Thread tension Sewing...

Page 137: ...displayed Setting the key customization Key customization mode list screen Mode screen 1 Select 1 Pattern sewing under operator mode Then key customization assign ment screen operator mode is displayed 2 Select 2 Pattern sewing under service mode Then key customization assign ment screen Maintenance personnel mode is displayed 3 Select 3 Cycle sewing Then key cus tomization assignment screen Cycle...

Page 138: ... Key customization assignment screen Maintenance personnel mode Key customization assignment screen 1 Press and each function button to assign the key to to to for the operator mode to for the cycle mode 2 The counter button is respectively displayed by pressing 3 Press to confirm the setting Cancel the operation with The current screen returns to the previous screen Key customization assignment s...

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