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V:\Mark\AP-F6 Operation Manual.doc

AP-F6

PNEUMATIC TAPE-ON-REEL
CRIMPING MACHINE

OPERATION
MANUAL

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Summary of Contents for AP-F6

Page 1: ...V Mark AP F6 Operation Manual doc AP F6 PNEUMATIC TAPE ON REEL CRIMPING MACHINE OPERATION MANUAL...

Page 2: ...ine and its associated tooling For safe operation THIS MACHINE HAS THE POTENTIAL TO CAUSE SERIOUS INJURY AND SHOULD NEVER BE USED WITHOUT THE SAFETY GUARDS FITTED If you think that something is wrong...

Page 3: ...nger 4 2 Mounting the Dies 4 3 Mounting the Terminal Reel 4 4 Touch Sensor Adjustment 4 5 Foot Switch Operation 4 6 Mounting the Safety Guard 4 7 Air Supply Connection 4 8 Preparing the Machine for Op...

Page 4: ...ls to be crimped by referring to the table on page 2 Dies assembly drawing for non insulated terminals One is designed for use with Pre insulated terminals and one for use with non insulated terminals...

Page 5: ...V2 3221N C U N2 FN2 3321N I U 3V 1614N 3222N C L 3322N I L V5 5 FV5 5 3231N C U N5 5 FN5 5 3331N I U 3V 1210N 3232N C L 3332N I L VD0 5 3201N C U FVD0 5 3301N I U 3V 2622N 3202N C L 3302N I L VD1 25 3...

Page 6: ...to the holes provided in the base and adjusted to the desired angle to allow the most comfort able working position The lock nuts must be tightened after the desired position is achieved to ensure tha...

Page 7: ...D This LED illuminates when the air pressure falls below a pre set level or the Safety Guard is not fitted to the machine 5 Input display red LED This LED illuminates whenever the Touch Sensor or Foot...

Page 8: ...load device and should a fault occur the trip will operate and turn the machine off CAUTION Be sure to discover the cause of the fault before turning the machine back on Help should be sought from an...

Page 9: ...t When the machine is shipped the ram of the crimping press is in the open position Sometimes the ram falls down under its own weight during transit and as a result the dies cannot be fitted If the ab...

Page 10: ...stripping blade is required to ensure that the terminal is removed from the crimping punches after the completion of the crimping operation The Stripping blade works by wiping the terminal from betwee...

Page 11: ...ew provided whilst simultaneously pushing the punch upwards to ensure that it is seated correctly in the ram Step 2 Lower crimping die mounting procedure Position the ejector in the lower die holder f...

Page 12: ...screw so that the reel does not rotate under its own weight Step 2 Feeding tape capstan set up Raise the tape holder by pressing in the button part no F3 4128 Step 3 Engaging the feeding tape on the...

Page 13: ...ieve satisfactory results using the sensor it will be necessary to use the foot switch to operate the crimping press The touch sensor is mounted on the same bracket as the stripper see section 3 2 and...

Page 14: ...ury could result if a finger or hand is caught between the dies 4 7 Air supply connection CAUTION Ensure that the power switch is turned off before connecting the air hose The air connection consists...

Page 15: ...vance the tape until the first terminal on the tape is located at the crimping position Step 4 Temporary holding of terminal Set the adjust switch to the DOWN position The ram moves down and rests on...

Page 16: ...over the anvils ready for the next operation Remove the crimped wire from the tape by pulling firmly and withdrawing through the Safety Guard 5 2 Foot Switch operation Step 1 Turn the Touch Sensor swi...

Page 17: ...be made to the index wheel position part no 2108 4115 1 In the case of an insulated terminal the insulation should be removed from the terminal with the aid of a pair of cutters to enable the indenta...

Page 18: ...l the correct condition is obtained Note Each complete revolution of the adjuster moves the terminal approximately 0 8mm in either direction Adjusting the bolt in a clock wise direction moves the term...

Page 19: ...retaining screw The insulation crimp height can be adjusted to three different positions by turning the adjusting cam part no 2108 4109 The position is dependant on the wire insulation outside diamet...

Page 20: ...The air pressure on the Filter Regulator is factory set to 0 6 MPa before despatch If the pressure is not set to this figure the regulator will require adjustment using the following method Pull the...

Page 21: ...The Power Cord is disconnected position 4 The wire conductor THE 2 The Power Cord is damaged Does not protrude far enough to operate switch POWER 3 The thermal Trip is activated 5 The Touch Sensor is...

Page 22: ...per instructions in section 4 4 page10 6 The Safety Guard is not fitted Fit the Safety Guard The press has an opto electronic switch incorporated into the Safety guard and this prevents the press fro...

Page 23: ...V Mark AP F6 Operation Manual doc 20 JST AP F6 PNEUMATIC CRIMPING MACHINE 9 EXPLODED VIEWS AND PARTS LIST 9 1 Exploded view...

Page 24: ...123 Sensor Mounting Plate b F6 2108 4123 1 1 124 Main Base Plate F6 2108 3124 1 1 125 Cylinder Cover F6 2108 4125 1 126 Safety Guard JST UK 218 1 127 Cover F6 2108 2127 1 1 128 Spring Post F6 2101 413...

Page 25: ...B 1 218 Urethane tube KOGANEI U4 B 1 219 Diaphragm Union F6 P219 KOGANEI UK 8 1 220 Socket Elbow F6 P220 KOGANEI ULA8 1 300 Control Box F6 2301 VOLTAGE 230V 1 set 305 Stepping Motor F6 P305 ORIENTAL...

Page 26: ...V Mark AP F6 Operation Manual doc 23 603 Rubber Foot C 31 4 2...

Page 27: ...66 2 693 2906 Malaysia 1 Tel 60 0 3 755 4620 Indonesia 1 Tel 62 0 7 7061 1685 Fax 60 0 3 758 3802 Fax 62 0 7 7061 1684 Malaysia 2 Tel 60 0 4 226 7258 Indonesia 2 Tel 62 0 21 575 0816 Fax 60 0 4 226 72...

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