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Cyclone Direct / Indirect Installation Guide

Direct, Indirect & Solar

Un-Plumbed & Pre-Plumbed

Unvented Cylinder

Installation & Maintenance Manual

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ONLINE WITHIN 28 DAYS OF

COMMISSIONING

IRELAND

www.joule.ie/register-a-product

UNITED KINGDOM

www.jouleuk.co.uk/register-a-product

JL-CYDID-INS-003-09-2017

Summary of Contents for Cyclone series

Page 1: ...t Solar Un Plumbed Pre Plumbed Unvented Cylinder Installation Maintenance Manual REGISTER THIS PRODUCT ONLINE WITHIN 28 DAYS OF COMMISSIONING IRELAND www joule ie register a product UNITED KINGDOM www...

Page 2: ...r PV Ser No from String Micro Inverter Air Source Heat Pump Located on external heat pump badge Integrated Heat Pump and Cylinder Located on cylinder badge Underfloor Heating Project ref on supplied s...

Page 3: ...equested to prove that the unit has been ser viced annually Joule fully endorse the Benchmark scheme and the code of practice can be obtained from www centralheating co uk Joule Cyclone The JOULE Cycl...

Page 4: ...ng To The Installer Read the installation instructions before commencing Unvented water heaters are a controlled service as defined in the latest edition of the Building Regulations and should only be...

Page 5: ...ctrical Diagram Y Plan Pre Plumbed Cylinder Schematic 34 Mechanical Diagram Indirect System Boiler One Heating Zone 35 Electrical Diagram Indirect System Boiler One Heating Zone Pre Plumbed Cylinder S...

Page 6: ...ter may be stored at temperatures exceeding 60 C Preventative measures should be put in place to negate the possibility of scalding A maintenance schedule should be put in place with a competent perso...

Page 7: ...rs and installers The purpose is to ensure that customers are provided with the correct equipment for their needs that it is installed commis sioned and serviced in accordance with the manufacturer s...

Page 8: ...with is 10bar Change Of Water Supply The changing or alternating from one water supply to another can have a detrimental effect on the operation and or life expectation of the water heater storage cyl...

Page 9: ...der if this water heater is con nected at anytime to a water supply where the TDS content of the water exceeds 600 mg L 16 In locations where TDS approaches 600 mg L e g due to sediment we strongly re...

Page 10: ...9 G18 7 in particular to the area of most frequent use Particular attention is needed if sitting in a garage or outbuilding as the unit should be protected from frost All exposed pipework must be insu...

Page 11: ...nsion relief valve with a 15mm connection to allow it to be connected to the tundish Make sure that there is su cient space for future maintenance and also for connection of the discharge pipe for the...

Page 12: ...It can be in stalled on either horizontal or vertical pipework If it is mounted onto horizontal pipework the valve head must face upwards The direction of flow is marked on the body of the valve with...

Page 13: ...a result of expansion of pipework over joists or where the pipe has been left touching other pipes or a part of the building structure Care must be taken to ensure that the pipework is correctly brac...

Page 14: ...0 0000 5 TZ9 4 0 000 75 TZC Y 0000000Z TZC D 000000Z TZU 000015X22 TZU 0000 022X1 TZM I 00022MM TV P 000012L TV P 000019L TV P 000024L TZG 3 0 0 75L TZG 3 0 0001L TI I L 14 3 1 Unvented Kit Components...

Page 15: ...TV P 000050L T P Valve TZ9 4 0 0000 5 TZ9 4 0 000 75 Tundish TZU 000015X22 TZU 0000 022X1 Dual Stat TZC D 000000Z Prim Coil 2 P Z Valve TZM I 00022MM Unvented Kit Checklist Direct Indirect Inlet Contr...

Page 16: ...60 60 60 60 60 60 60 Daily En Usage Qelec kWh 24h 12 916 12 916 12 989 13 062 12 868 12 868 20 477 Nominal Capacity ltr 100 125 150 170 200 250 300 400 500 Direct Horizontal Storage volume V in ltr 9...

Page 17: ...um mains water supply pressure 2 5MPa 25 bar Operating pressure PRV 0 3MPa 3 bar Expansion vessel pressure 1 0MPa 10 bar max Expansion relief valve setting 0 6MPa 6 bar Maximum design pressure 0 4MPa...

Page 18: ...Vertical Technical Specification 2 Boiler Return 3 Cold Water Inlet 7 Aquastat Pocket 8 Boiler Flow 9 Incoloy Immersion fact fitted 10 Secondary Return 13 T P Relief Valve 14 Hot Water Draw Off F C C...

Page 19: ...200 250 300 400 500 Heat Up Time 10 C to 60 C min 22 23 26 27 31 37 42 52 54 1 Re Heat time 70 dr off 15L m 12 14 17 18 21 25 29 37 38 Weight Empty kg 27 30 34 37 41 49 56 62 89 Weight Full kg 152 15...

Page 20: ...e 20 Direct Vertical Technical Specification 3 Cold Water Inlet 9 Incoloy Immersion fact fitted 10 Secondary Return 13 T P Relief Valve 14 Hot Water Draw Off 15 Smart Immersion fact fitted D C A B 13...

Page 21: ...ection Sizes Safety 100 125 150 170 200 250 300 Hot Cold Conn mm 22 22 22 22 22 22 22 Coil Connection mm 22 22 22 22 22 22 22 Secondary Return BSP 0 5 0 5 0 5 0 5 0 5 0 5 0 5 T P Connection BSP 0 5 0...

Page 22: ...2 Boiler Return 3 Cold Water Inlet 7 Aquastat Pocket 8 Boiler Flow 9 Incoloy Immersion fact fitted 10 Secondary Return 13 T P Relief Valve 14 Hot Water Draw Off 15 Solar Sensor 16 Solar Boiler Flow 1...

Page 23: ...me 70 draw off 60L min 10 12 15 18 21 28 1 Re Heat time 70 draw off 15L min fr cold 45 C 15 17 21 25 30 38 Weight Empty kg 38 45 54 60 68 95 Weight Full kg 208 245 304 361 468 593 Prim Coil Surf Area...

Page 24: ...t Up Time fr 15 C to 60 C 76 96 119 140 166 Weight Empty kg 34 37 40 49 56 Weight Full kg 184 207 240 299 356 Operating Pressure 3 bar Max Water Supply Press 10 bar Max Prim Working Press 3 bar X X Y...

Page 25: ...210 243 302 360 Operating Pressure 3 bar Max Water Supply Pressure 10 bar Max Primary Working Pressure 3 bar Indirect Horizontal Technical Specification X X Y Y 1 Hot Water Draw Off 1 Female 2 Seconda...

Page 26: ...fitted on incoming cold feed within 3m of cylinder Potable Expansion Vessel 2 must be fitted on cold feed between Inlet Valve 1 and cylinder Tundish 3 must be fitted on T P and P relief as shown in th...

Page 27: ...bove the top of the immersion Do not operate the immersion heaters until the cylinder has been filled with water Wire the immersion through a double pole fused spur The contact separation must be no l...

Page 28: ...cables to the Immersion thermostat Ensure all terminal connections are properly tightened prior to commissioning For installations with high water demands or areas with hard water Titanium immersions...

Page 29: ...power Immersion heaters are rated at 3kW and require their own 20A double pole isolation switch Turn off the power from the isolation switch and remove the fuse Next turn off the water to the tank Dra...

Page 30: ...alve not supplied 6 Exp Vessel with Wall Bracket 7 2 port Zone Valve 8 3 prt Valve not supplied 9 Drain Valve not supplied 10 Tundish 11 Heating Circ Pump required where boiler has no internal pump Un...

Page 31: ...Cyclone Direct Indirect Installation Guide 31 Un Plumbed Cylinder Schematic Electrical Diagram S Plan Un Plumbed Cylinder Schematic Electrical Diagram S Plan...

Page 32: ...Flow Balanced Cold Connection High Limit Stat Boiler Prim Flow Boiler Prim Return Dual Stat 1 Bronze Pump 2 Non Return Valve not supplied 3 Inlet Control Group 4 Temperature Pressure Relief Valve 5 Is...

Page 33: ...Cyclone Direct Indirect Installation Guide 33 Un Plumbed Cylinder Schematic Electrical Diagram Y Plan Un Plumbed Cylinder Schematic Electrical Diagram Y Plan...

Page 34: ...Inlet Control Group 04 Temperature Pressure Relief Valve 05 P Valve 06 Exp Vessel With Wall Bracket 07 Tundish 08 Heating Zone 1 Valve 09 DHW Valve 10 Heating Zone 2 Valve 11 Automatic Bypass 12 Heat...

Page 35: ...Cyclone Direct Indirect Installation Guide 35 Pre Plumbed Cylinder Schematic Electrical Diagram Indirect System Boiler One Heating Zone Pre wired...

Page 36: ...UZT 0000000003 UZS A 00000000 01 Portable Vessel 02 Heating Vessel 03 Inlet Control Group 04 Temperature Pressure Relief Valve 05 P Valve 06 Exp Vessel With Wall Bracket 07 Tundish 08 Heating Zone 1 V...

Page 37: ...Cyclone Direct Indirect Installation Guide 37 Pre Plumbed Cylinder Schematic Electrical Diagram Indirect System Boiler Two Heating Zone Pre wired...

Page 38: ...00000024 UZT 0000000002 UZT 0000000003 UZS A 00000000 01 Portable Vessel 02 Heating Vessel 03 Inlet Control Group 04 Temperature Pressure Relief Valve 05 P Valve 06 Exp Vessel With Wall Bracket 07 Tun...

Page 39: ...Cyclone Direct Indirect Installation Guide 39 Pre Plumbed Cylinder Schematic Electrical Diagram Indirect Heat Only Boiler One Heating Zone Pre wired...

Page 40: ...K 00000024 UZT 0000000002 UZT 0000000003 UZS A 00000000 01 Portable Vessel 02 Heating Vessel 03 Inlet Control Group 04 Temperature Pressure Relief Valve 05 P Valve 06 Exp Vessel With Wall Bracket 07 T...

Page 41: ...Cyclone Direct Indirect Installation Guide 41 Pre Plumbed Cylinder Schematic Electrical Diagram Indirect Heat Only Boiler Two Heating Zone Pre wired...

Page 42: ...may override the detail in order to function correctly The link must be installed between the adjustable thermostat and the safety cut out thermostat as shown above The working thermostat which contro...

Page 43: ...D2 coming from the tundish should terminate in a safe place where there is no risk to persons in the vicinity of the discharge be of metal and Be at least one pipe size larger than the nominal outlet...

Page 44: ...nt i e in dwellings occupied by blind infirm or disabled people consideration should be given to the installation of an electronically operated de vice to warn when discharge takes place Worked Exampl...

Page 45: ...rge straight into a soil pipe Safety Device temperature relief valve Metal discharge pipe D2 from temperature relief valve to tundish Minimum 300mm Maximum 600mm Tundish Discharge below fixed grating...

Page 46: ...fill to ensure that all flux residues is removed from the system Indirect Units Fill the primary circuit according to the boiler manufacturers commissioning instructions Any addi tives used in the he...

Page 47: ...oiler service Twist the cap of the expansion relief valve on the inlet control set and allow water to flow for 5 seconds Release and make sure it resets correctly Repeat with the pressure temperature...

Page 48: ...ght seal Inspection Where internal inspection of the cylinder is required an endoscope can be used Inspection can be carried out by draining down the cylinder and removing a component that is fitted t...

Page 49: ...hat it has failed within the terms of the guarantee your upfront payment will be refunded If a component part fails within the guarantee period we will send you a new one without any up front charge C...

Page 50: ...f water is flowing from the safety valves through the tundish this indicates a fault condition and action is needed If this water is hot turn the boiler and or the immersion heater off Do not turn off...

Page 51: ...sure in expansion vessel Recharge to 3 bar if necessary If bladder perished replace vessel Unit is being back pressurized With cylinder cold check pressure in cylinder If this is the same as the incom...

Page 52: ...www jouleuk co uk www joule ie 52 48 Direct Indirect Mains Pressure Benchmark Checklist...

Page 53: ...Cyclone Direct Indirect Installation Guide 53 49 Water Storage System Commisioning...

Page 54: ...Company Name Telephone No Comments Signature Service 1 Date Engineer Name Company Name Telephone No Comments Signature Service 1 Date Engineer Name Company Name Telephone No Comments Signature Servic...

Page 55: ...Cyclone Direct Indirect Installation Guide 55 Notes...

Page 56: ...www jouleuk co uk www joule ie 56 Notes...

Page 57: ...Cyclone Direct Indirect Installation Guide 57...

Page 58: ...D Power Road Plantation Bus Pk Bromborough Wirral CH62 3RN 44 0 1513 551 094 44 0 1513 568 336 info jouleuk co uk www jouleuk co uk 23 200 Kra nik ul Towarowa 34 48 0 128811171 48 0 814709046 biuro jo...

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