Jøtul GF 160 DV IPI Installation And Operation Instructions Manual Download Page 19

19

GF 160 DV IPI   12/17

9.  Gas Pressure

Correct gas pressure is essential for efficient and 

safe operation of the GF 160 DV IPI  gas stove.  It is 

important that the correct pressure is established 

at the time of the installation.  Proper gas pressure 

provides a consistent flow of gas to the appliance and 

is instrumental in checking for gas leaks.

Pressure Test:  

Attach a manometer to the 

appropriate test point on the valve. See fig. 9.1. 

The gauge connections are located on the front of 

the valve. Connections are identified by:

A -   for Manifold Pressure

 (the amount of gas that 

is coming out of the valve to the burner.) 

B -   for Inlet or Supply Pressure

 (the amount of gas 

coming to the valve.)

ALWAYS TEST PRESSURES WITH VALVE CONTROL 

KNOB SET ON HIGH.

INLET GAS PRESSURES 

(inches water column)

   MIN       MAX 
 

NATURAL GAS  5.0  

7.0 

 

PROPANE  11.0 14.0

The appliance and its appliance main gas valve 

must be disconnected from the gas supply piping 

system during any pressure testing on that system 

at test pressures in excess of 1/2 psig (3.5 kPa).

The appliance must be isolated from the gas 

supply line by closing its individual manual gas 

shut-off valve (gas cock) during any pressure testing 

of the gas supply piping system that is equal to or 

less than 1/2 psig (3.5 kPa).

MANIFOLD PRESSURES

(inches water column)

   

                                           MIN        MAX 

 

NATURAL GAS  1.6 

3.5 

  PROPANE  6.4 10.0

10.  High Altitude    

 Adjustment

The decreased atmospheric pressure of higher 

altitudes affects heat value of gaseous fuels.  Most 

gas suppliers derate the gas intended for use at 

elevations above 2000 feet. Check with your gas 

supplier before performing derate adjustment to the 

burner. If the gas supplier does not derate fuels, install 

High Altitude Adjustment Kit 158059 for Propane and 

Kit 158060 for Natural gas.

U.S & Canada per 

ANSI Z21.88-2016 • CSA 2.33-2016, CAN/CGA 2.17
Orifice Sizes for 610-1370 meters (2000-4500 ft.): 

 

Natural Gas:   2.30 mm 

 

 

Propane:   1.40 mm  

See data on the stove rating plate for additional 

information. At higher altitudes,  consult the local 

gas distributor or the authority having jurisdiction 

for proper rating methods. If the installer must 

convert the unit to adjust for varying altitudes, the 

information label must be filled out and applied to 

the appliance at the time of the conversion.

INSTALLER: Fill out the appropriate information 

and apply the high altitude conversion label provided 

to the rating plate on the appliance. See fig. 10.1.

Derating Procedure

•  Follow the steps for Burner Injector replacement 

in the Fuel Conversion procedure on pages 14-15. 

Use the injectors supplied with the adjustment kit.  

Detailed instructions are also included in the kit.     

•  Conduct gas leak and gas pressure tests as 

detailed in  the preceding section of this manual.

•  Conduct system check and flame picture 

adjustments as specified on pages 23-24. 

Figure 10.1. High Altitude Conversion Label.

This appliance has been converted for use at an 

altitude of___________ .
Orifice Size: __________ Manifold Press. _______
Input Btu/Hr. _________  Fuel Type  ___________
Date: ___/___/___   Converted by:_____________
Cet appreeil a été converti au _____  Injecteur_____   

Pression à la tubulure d’alimentation ___________

Déoit calorifique ___________

Figure 9.1.   Pressure test points.

B

A

Summary of Contents for GF 160 DV IPI

Page 1: ...and service must be performed by a qualified installer service agency or the gas supplier In the Commonwealth of Massachusetts a carbon monoxide CO detector shall be installed in the same room as the...

Page 2: ...t b Be either hard wired or battery powered or both and c Shall comply with NFPA 720 2005 Edition 3 A Product approved vent terminal must be used and if applicable a Product approved air intake must b...

Page 3: ...heck 23 14 Flame Picture Adjustment 24 15 Operation Guidelines 25 Manual Operation 26 Remote Control 27 30 16 Maintenance 31 Annual Cleaning 31 Glass Care Replacement 31 Safety Screen Replacement 33 B...

Page 4: ...t LP 158057 Rock Wool Embers 1 oz 157259 1 5v AA Alkaline Batteries 4 224109 Remote Control Transmitter 157495 Remote Transmitter Wall Bracket 223951BKP Door Adjustment Washers 3 117587 GF 160 DV IPI...

Page 5: ...ove the Glass Panel by pulling the two latch hooks out to disengage them from the glass frame Fig 2 2 Tilt the glass frame forward then lift it straight up and off of the stove 3 Remove the Miscellane...

Page 6: ...erous operation Verify operation after servicing 4 Safety Information Due to the high operating temperatures this appliance should be located out of traffic and away from furniture and draperies Maint...

Page 7: ...istant materials are considered combustible they are difficult to ignite but will burn Also fire rated sheet rock is considered combustible Floor Protection This appliance MAY NOT be installed directl...

Page 8: ...cove Ceiling Height from floor 69 1752 mm Alcove clearances are determined through testing in specific construction configurations which often result in greater clearances than an open stove installat...

Page 9: ...c Direct Vent Industrial Chimney Corp ExcelDirect Bernard Dalsin Mfg Pro Form Olympia Chimney Supply Inc Ventis Direct Vent Use parts of one manufacturer only DO NOT MIX VENT COMPONENTS FROM DIFFERENT...

Page 10: ...ertical vent runs over 12 ft in uninsulated air space may require the stove be operated in CPI mode for best performance ALL VENTING MUST TERMINATE END WITHIN ONE OF THE DESIGNATED AREAS SET STOVE EXH...

Page 11: ...QUIRE THE APPLIANCE BE OPERATED IN CONTINUOUS PILOT MODE CPI TO ASSURE ADEQUATE DRAFT AND PROPER PERFORMANCE RE INSTALL THE TOP PLATE BEFORE CONNECTING VENT TO THE STOVE Horizontal Termination Any hor...

Page 12: ...h grade and building clearance requirements per local and national building codes Figure 6 7 Minimum vent required for horizontal termination Any horizontally terminated vent run must include a minimu...

Page 13: ...a height 15 ft above the meter regulator assembly I Clearance to service regulator vent outlet 3 ft 91 cm J Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any o...

Page 14: ...TS OF THE CAN1 B149 1 AND 2 INSTALLATION CODE Fuel Conversion Procedure 1 Turn off gas supply to stove 2 Open the door and release the glass frame latches to remove the glass frame and open the firebo...

Page 15: ...d Red LP indicator Figure 7 3 Injector and Pilot conversion The LP shutter lock screw sets the minimum shutter opening for propane INSTALLER NOTE Pilot Shield is removed for PROPANE in a Minimum Vent...

Page 16: ...lt the burner assembly downward to engage the venturi tube with air shutter assembly BE CERTAIN THE BURNER IS LEVEL AND SECURELY ENGAGED WITH THE FRONT SUPPORTS ON THE FIREBOX FLOOR 10 Remove the Util...

Page 17: ...nstall the LP regulator motor using the new components included in that kit Connect the motor leads to Terminal M on the IFC See Fig 7 8 13 Reinstall the Control Compartment and Utility Panel Engage t...

Page 18: ...alternatives 14 Apply the identification labels to the stove where they can be seen by a service person Label A apply to the Lower Door Hinge Fig 7 8 Label B apply to the designated field on the stove...

Page 19: ...use at elevations above 2000 feet Check with your gas supplier before performing derate adjustment to the burner If the gas supplier does not derate fuels install High Altitude Adjustment Kit 158059...

Page 20: ...t a panel in place against the firebox wall and use a flat head screwdriver to pry the retainer tab down just enough to hold the panel snug in place 3 Repeat with the other side panel INSTALL FUEL OR...

Page 21: ...orner of the firebox as shown in fig 12 1 3 Left Log Engage the hole in the charred end of the Left Log 3 with the Base Log pin and lean it up against the back corner of the firebox See figs 12 1 and...

Page 22: ...do not completely block gas flow through the ports in a single layer Also DO NOT OBSTRUCT THE AIR SPACE BETWEEN THE BURNER PERIMETER AND THE BURNER SKIRT See fig 12 4 Clear White Fire Glass 156815 Bl...

Page 23: ...LIFIED PROFESSIONAL SERVICE TECHNICIAN INITIAL FIRING PROCESS Heat curing the Stove Paint This appliance has been painted with the highest quality coating used in the hearth industry Manufacturers hav...

Page 24: ...the air inlet shutter has been set to provide optimal combustion efficiency under a variety of venting configurations The air shutter may be adjusted however to accommodate the conditions of your indi...

Page 25: ...er flammable liquids 5 This appliance can be operated with a continuously burning pilot flame Exercise caution when using household products containing combustible vapors 6 CAUTION DO NOT OPERATE THIS...

Page 26: ...n ignition device that lights the pilot automatically Do not try to light the pilot by hand 1 Set the Mode Switch to OFF See fig 15 1 2 Confirm the stove is connected to 120VAC house current 3 Mode Sw...

Page 27: ...decreases or steps down the fire intensity Conversely as room temperature cools the valve gradually increases flame intensity The overall result is more comfortable even heating that minimizes temper...

Page 28: ...temperature range and flame height MODE Key used to select the component to be controlled CPI IPI Burner and Accent Lamp The supplied Wall Mount Bracket can be used for convenient hand held transmitt...

Page 29: ...ot will ignite followed shortly by the burner A single beep from the Receiver will confirm reception of the command Turn off the Burner Press the ON OFF Key The display will show only the room tempera...

Page 30: ...l turn the Lamp OFF Child Safety Lock This function will lockout the Transmitter to prevent unsupervised operation To activate the Lock press the Mode key and UP Key at the same time Fig 15 17 To de a...

Page 31: ...ust and debris Vacuum more frequently if there are pets in the home Use a soft brush attachment and handle log set components carefully The pilot assembly and burner base should be inspected and clean...

Page 32: ...cated below the firebox floor and push the stem back far as it will travel See fig 7 1 page 15 4 Remove the Burner Lift the front of the burner base to disengage it from the support brackets and pull...

Page 33: ...screws and retainer brackets as shown in fig 16 4 The replacement screen and frame installs as a single unit using the original four brackets and screws 7 Install replacement side glass and gasket Wra...

Page 34: ...ng See fig 16 4 Depress the center release tab to open the battery access cover 3 Install four 1 5v AA batteries following the polarity orientation shown below and on the panel 4 Reconnect power to th...

Page 35: ...35 GF 160 DV IPI 12 17 Figure 17 1 GF 160 DV IPI Proflame 2 Wiring Schematic including Premium Upgrade components 17 Appendix PILOT 0584 922 0584 921 0584 920 0584 924...

Page 36: ...36 139894 GF 160 DV IPI 12 17 78 Figure 17 2 GF 160 DV IPI Firebox and Cast Iron Assembly...

Page 37: ...ire Strain Relief Heyco 7P 2 Large 36 22605092 Rear Cover Supply Lines Matte Black 37 158080 Glass Ceramic Side 5mm 197 INC Gasket 38 38 225961 Gasket Woven Tape 187 x 750 39 22595492 Retainer Side Gl...

Page 38: ...4 Proflame 2 IFC Control Board 11 158006 Replacement Proflame 2 Battery Box 12 226048 Controls Cover 13 226294 Rating Plate Bracket 14 22605992 Control Door Matte Black 15 118034 Bolt M6 x12 Button Hd...

Page 39: ...917 Screw 8 x 1 2 SM 7 9911 Bolt Hex Cap m6 x 45mm Blk 8 120004 Washer Fender 6 4mm ID x 18mm OD x 1 6mm 9 118267 Sleeve 375 OD x 312 OD x 1 50 10 22602892 Delay Door MB 11 226070 Gasket Delay Door 12...

Page 40: ...24 CFR PART 3280 THIS APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS THAT IS INDICATED ON THE STOVE S RATING PLATE A GAS CONVERSION KIT IS PROVIDED WITH THE GF 160 DV IPI GAS STOVE THIS APPLIANCE MAY...

Page 41: ...41 GF 160 DV IPI 12 17 Burner Reference Flame Patterns Figure 17 7 Rock Set flame pattern Figure 17 8 Tumbled Stone flame pattern Figure 17 9 Fire Glass flame pattern...

Page 42: ...not in conformance with the installation instructions contained in this owner s manual or local and or national fire and building regulations 3 Damage due to service performed by an installer service...

Page 43: ...eplace any part of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING 1 Set the thermostat to the lowest setting 2 Turn off al...

Page 44: ...tions December 2017 139894 Your stove has a unique serial number stamped on the rating plate which is hung on the back Please record the serial number in the space below You may also wish to attach yo...

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