JOSAM JH400 Instructions For Use Manual Download Page 1 | Manualshive

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T 98 1 1201

JH400

Instructions for Use and

Safety Regulations

for

Induction Heater

JH400

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Summary of Contents for JH400

Page 1: ...T 98 1 1201 JH400 Instructions for Use and Safety Regulations for Induction Heater JH400...

Page 2: ...indicator 22 Trigger activated 22 Using the heater 23 Service and maintenance 24 Regular checks 24 Every day before use 24 Monthly inspection 24 Yearly inspection 24 Cleaning 25 Checking the residual...

Page 3: ...e instructions in this manual can cause personal injury and or machine damage JOSAM AB can in no way be held responsible for intentional or unintentional damage and consequent unlimited loss of profit...

Page 4: ...t has not been altered or rebuilt without approval from JOSAM AB genuine JOSAM AB spare parts are used in any repairs operation and maintenance has been carried out according to the instructions in th...

Page 5: ...appropriate safety regulations The equipment illustrated in the manual may be changed without prior notice The contents in this publication can be changed without prior notice This publication contain...

Page 6: ...ed to heat all magnetic materials conductors by concentrating a powerful magnetic field at the head of the inductor But the heater also works well on aluminium The magnetic field alternates at a frequ...

Page 7: ...7 induction heating Induction Heater JH400 MARKING Name plate The name plate is placed at the rear of JH400...

Page 8: ...th all applicable safety aspects for this type of equipment During operation and other work it is always each individual s responsibility to consider to their own and other s personal safety The safet...

Page 9: ...es are used in the instruction manual Important in bold type is used to indicate a possible danger that could lead to damage to the equipment and or cause environmental damage NOTE in bold type is use...

Page 10: ...t these items from being ignited WARNING Make sure that you know where the fire extinguishing equipment is Risk for injuries WARNING If not removing paint or other chemicals before heating use a sucti...

Page 11: ...nsibility to ensure that the equipment is inspected in accordance with applicable regulations before it is used IMPORTANT For the sake of the environ ment it is important that the equipment is dismant...

Page 12: ...worn when using this equipment WARNING Sparks from heating could start a fire WARNING Risk of tripping on loose hoses etc WARNING All electrical modifications must be made by a qualified electrician...

Page 13: ...13 induction heating Induction Heater JH400 Placement of safety signs The safety signs are placed at the rear of JH400 as follows...

Page 14: ...g about 10 seconds after the trigger has been released A sensor detects the water flow and switches off the heater if the water flow is blocked JH400 is connected to earth There is a residual current...

Page 15: ...that the equipment has been installed as specified in the instructions provided It is also the owner s responsibility to ensure that the equipment is inspected in accordance with applicable regulatio...

Page 16: ...16 induction heating Induction Heater JH400 Installation of the wheels How to lift the JH400 Lift the JH400 in the handle and between the front and back wheel...

Page 17: ...mp 3 Fill the water tank NOTE Do not fill up the tank entirely to allow space for the hot water to expand Fill the tank with 20 litres of fluid WARNING Do not fill the water tank with anything but Dec...

Page 18: ...l outlet The power supply must have a ground connection and it must also be protected with a fuse as follows When using up to step 4 of the output power the supply can be protected with a 10 A fuse Wh...

Page 19: ...uctor and a heater unit A magnetic field is concentrated in the inductor when the trigger is activated Therefore the inductor head the inductor handle the cables and the power electronics are automati...

Page 20: ...nected to main supply Once this button is activated one or more of the yellow LED light emitting diode of the power indicator is lighted up Increase power Increase the power with one step step 1 5 Dec...

Page 21: ...the temperature is below limit Water flow The red LED Water flow is lighted if the cooling water is not flowing correctly that is if the water pressure is too high or to low The heater will not funct...

Page 22: ...th a green LED Trigger activated The green LED Trigger activated is lighted when the trigger on the handle is pressed This indicator tells the user that the cable to the handle is not damaged It start...

Page 23: ...igh effect Low effect Medium effect Low effect 4 Very high effect Medium effect High effect Medium effect 5 Extremely high effect High effect High effect Medium effect Trigger Inductor head NOTE JH400...

Page 24: ...tank If needed fill up the water tank Check that there is no water leakage between the inductor handle and the inductor head Check that the isolation is not damaged on the inductor handle Check that...

Page 25: ...equipment Checking the residual current breaker At least once a year the residual current circuit breaker must be checked Press the test button on the residual current breaker operator at the rear of...

Page 26: ...nductor may be hot Risk for burning injuries NOTE Use only copper paste Don t use any grease or oil NOTE Only use an inductor head supplied by JOSAM AB O ring gasket 3 Check that all contact surfaces...

Page 27: ...o carefully lift the cover from the induction head 3 Remove the cover A keep track of the silicon washer that either sticks to the field amplifier or to the cover B 4 Remove the field amplifier by twi...

Page 28: ...ly new heat paste to assure a good thermal contact between the field amplifier and the cooling loop 7 Fit the field amplifier tight to the induction head and place the silicon washer on the amlifier i...

Page 29: ...ank Normally the water tank is never to be emptied But if something unexpected occurs the water tank can be emptied as follows 1 Open the front cover Loosen the straps and slide out the water tank 2 O...

Page 30: ...operating servicing or working in the immediate area around JH400 the user should not wear or use metal objects such as watches rings keys etc Otherwise these objects could be heated by the magnetic f...

Page 31: ...eakage between the inductor handle and the inductor head The gasket is damaged Change or tighten The black cable cover is broken The cable cover has been damaged Please contact JOSAM AB service person...

Page 32: ...environment for repairing vehicular damages Warranty If the instructions in this manual are not followed the machine s warranty becomes null and void Recycling The machine must be recycled according t...

Page 33: ...tection IP 21 Coolant Water Water tank volume 35 litres Installation electric mains connection Mains connection 208 240 V 1 Ph PE Frequency 50 60 Hz Fuse 16 A Requirements for the ambient conditions R...

Page 34: ...00 Conformity with directives and standards JH400 range is designed and manufactured by Car O Liner AB which is an EN ISO 9001 14001 accredited development and manufacturing organisation The JH400 ran...

Page 35: ...35 induction heating Induction Heater JH400 EC DECLARATION OF CONFORMITY...

Page 36: ...ater JH400 Manufacturer JOSAM AB Box 419 SE 701 48 REBRO Sweden Telefon 46 19 30 40 00 Fax 46 19 32 03 16 E mail info josam se Internet www josam se Printed on environmentally friendly paper This page...

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