Jonsered 1188S CE Operator'S Manual Download

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(27) Button to be used when operating the stabiliser system

(28)12 V outlet [option]

(29) Heather [option]

(30) Fan [option]

(31) AC [Option]

(32) Airmix

(33) Activate AC

2.8.3. Fuses in the cabin Hi-Cab

15A

Diesel heater, cooler
compressor

F10

F11

F12

10A

Work light, outside cabin
(15A 12V/Xenon)

10A

Work light, boom system
(15A 12V/Xenon)

10A

Wiper, washer, work light
inside cabin

10A

Control panel

10A

CE box Diesel heater

10A

Weigher

10A

Lighter

10A

Cooler

F10

20A

F11

10A

Spare fuse

F12

10A

Spare fuse

2.8.4. Fuses in the cabin C912

40A

Diesel heater, cooler compressor

F10

F11

F12

10A

Work light, outside cabin (15A 12V/Xeon)

10A

Work light, boomsystem (15A 12V/Xeon)

10A

Wiper, washer, work light inside cabin

10A

Control panel

10A

CE box Diesel heater

10A

Scale

10A

Lighter

10A

Cooler

Structure and parts of the crane

Jonsered 1188S CE

Summary of Contents for 1188S CE

Page 1: ...Jonsered 1188S CE Operator s Manual GB This operator s manual is an Original Instruction and applies for cranes from serial number BJ1188S00000 2019 05 ...

Page 2: ... crane safely and with full satisfaction Please read the complete manual It provides detailed information about the crane control system and the practical management and maintenance of the crane We advise you to read it carefully and familiarize yourself with your crane before you start to use it Help us to improve this manual Please send your comments and suggestions to documentation hiab com ...

Page 3: ...2 8 4 Fuses in the cabin C912 18 2 9 Main control valve 19 2 10 Stabiliser control valve 19 3 Safety precautions and warnings 21 3 1 Operating conditions 21 3 2 Wind speeds 22 3 3 Noise declaration 22 3 4 Signs on the crane 23 3 5 Maximum load 23 3 6 Signals when using a crane 24 3 7 Use of the crane 28 3 7 1 Use of lifting equipment 34 3 7 2 Use of dismountable cranes 35 4 The CE system option 37...

Page 4: ...e instructions 70 12 3 1 Daily inspection 71 12 3 2 Additional daily inspection for the cabin if installed 72 12 3 3 Weekly inspection and maintenance 72 12 3 4 Additional weekly inspection and maintenance for the cabin if installed 73 12 3 5 Monthly inspection and maintenance 73 12 3 6 Additional monthly inspection and maintenance for the cabin if installed 74 12 3 7 Twice a year maintenance 75 1...

Page 5: ...he cartridge in high pressure filter 85 12 8 5 Checking the oil tank level 86 12 8 6 Changing the hydraulic oil 86 12 9 Troubleshooting 88 12 9 1 Faults in the crane 88 12 9 2 Faults on the CE device 89 13 Diesel heater Option 91 13 1 Diesel heater option 91 14 Technical Data 94 14 1 Load plate table 94 15 Decommissioning 95 15 1 Decommissioning a crane 95 Jonsered 1188S CE 5 ...

Page 6: ...This page is intentionally left blank Jonsered 1188S CE ...

Page 7: ...g manuals for other add on equipment if fitted Use the crane only after having done so Follow the directions for use operation and maintenance of the crane and add on equipment exactly Store the Technical Data and manuals from the Installer together with this Operator s manual NOTE The manufacturer reserves the right to change specifications equipment operating instructions and maintenance instruc...

Page 8: ...hered through the Connectivity including but not limited to information concerning efficiency availability downtime operation operating environment movement condition logon location and similar information relating to the Equipment the Information Such Information may be used for optimizing the Equipment or any related equipment or services as well as for Hiab s internal business and or operating ...

Page 9: ...d the cab it is not intended for hook duty The Jonsered 1188S is available in many versions with a wide range of accessories and fulfills the requirements of the European Machinery Directive as specified by the standard EN12999 On the serial number plate you can find information on the crane type and on the manufacturer NOTE The exact technical information for your crane is shown in Technical Data...

Page 10: ...ow the instructions carefully Important If actions are numbered 1 Do this 2 Do that 3 4 5 you should carry them out in numerical order NOTE Extra information that can prevent problems TIP Tip to make the work easier to carry out Symbol for reference to a component in an illustration 1 Refers to a component in an illustration option Indication for parts that are not standard for the crane but are a...

Page 11: ...very defect is rectified immediately according to the instructions Follow the instructions exactly All other work to rectify faults must be performed by personnel in a Hiab service workshop WARNING Never clean the electronic system plastic components signs or bearings with a high pressure jet cleaner It could cause damage Never expose the electronic system to high electrical voltages This could da...

Page 12: ...1 3 Identification of this crane Description and identification of the crane Mark Type Serial number Manufact year Type Serial number Manufact year Mark Introduction 12 Jonsered 1188S CE ...

Page 13: ... on the configuration 4 Stabiliser system 2 2 Crane base with column and slewing system The crane base column and the slewing system consist of the following components Crane base with stabiliser beam column bearings and three point bridge Column is fitted to the crane base and turns in an upper and a lower bearing Slewing system Structure and parts of the crane Jonsered 1188S CE 13 ...

Page 14: ...biliser systems may be needed for heavy cranes 1 Stabiliser beam The stabiliser beam is a part of the crane base 2 Stabiliser extensions 3 Stabiliser locking device 4 Stabiliser leg 2 5 Operating system hydraulic components The operating system consists of the following hydraulic components oil tank hydraulic pump oil cooler option on some cranes main control valve stabiliser control valve hydraul...

Page 15: ... to put your foot on the pedals when taking place in the high seat Unintentional crane movements can occur Before leaving the high seat switch off the system from the control panel deactivate the main control HPC 2 7 Premium high seat option 1 Handle to adjust seat forward backward 2 Seat belt 3 Handle to adjust height of the seat 4 Locking device for seat tilting 5 Handle to adjust armrest DANGER...

Page 16: ...abiliser extension in out 4 Left stabiliser leg in out 5 Extra button 6 Cabin up down 7 Work light crane boom 8 Work light roof 9 Windshield washer 10 Wiper 11 Extra button 12 Blind plug 13 Switch for diesel heater option 14 Right stabiliser leg in out 15 Stop button 16 Extra button 17 Over load warning 18 Warning light 19 Button to be used when operating the stabiliser system 20 12V outlet 21 Sea...

Page 17: ...ht stabiliser leg in out 7 Blind plug 8 Cabin up down 9 Extra button 10 Extra button 11 Blind plug 12 Work light roof 13 Work light crane boom 14 Warning light 15 Blind plug 16 Wiper 17 Windshield washer 18 Seat heater 19 Blind plug 20 Activate Webasto remote option 21 Switch between AC Heather 22 Blind plug 23 Blind plug 24 Switch for diesel heater option 25 Stop button 26 Over load warning 1 2 3...

Page 18: ...iper washer work light inside cabin F5 10A Control panel F6 10A CE box Diesel heater F7 10A Weigher F8 10A Lighter F9 10A Cooler F10 20A AC F11 10A Spare fuse F12 10A Spare fuse 2 8 4 Fuses in the cabin C912 F1 40A Diesel heater cooler compressor F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F2 10A Work light outside cabin 15A 12V Xeon F3 10A Work light boomsystem 15A 12V Xeon F4 10A Wiper washer work li...

Page 19: ... one or more functions might reduce their speed 2 10 Stabiliser control valve The crane is equipped with a stabiliser control valve The valve can be operated with the levers on the valve and from the high seat cabin option There are several types of stabiliser control valves Always operate the lever according to the function on the symbol sign The symbol is shown either on the lever knob or on a s...

Page 20: ...liser extensions and stabiliser legs From the high seat Press and hold the button 3 at the same time From the cabin Press and hold the button 4 at the same time 3 4 Structure and parts of the crane 20 Jonsered 1188S CE ...

Page 21: ...deteriorate below this temperature WARNING If the temperature is below 0 C 32 F we recommend you to wait a few minutes before you operate the levers When starting in cold weather the wear on the hydraulic system is greater than at normal working temperatures To minimise wear the crane should be started as follows Engage the power take off at low rpm Allow the system to idle for a few minutes Fixed...

Page 22: ...8 17 2 20 7 Stormy wind Twigs break off walking is difficult 9 20 8 24 4 Storm Causes superficial damage to buildings chimney pots roof tiles and TV antennae are blown off 10 24 5 28 4 Severe storm Uprooted trees considerable damage to buildings etc occurs infrequently on land 11 28 5 32 6 Very severe storm Causes extensive damage occurs very infre quently on land 12 32 6 Hurricane 3 3 Noise decla...

Page 23: ...ity expressed in kNm or tm This lifting capacity is also known as the load moment The lifting capacity is the payload multiplied by the outreach in metres that the crane can operate at different positions The lifting capacity of your crane determines the maximum load your crane may lift within its working zone However take careful note the greater the operating radius of the crane the lower the li...

Page 24: ...working zone is to the left of the load curve The lifting capacity for some cranes is limited in the high lifting area WARNING Care must be taken when handling loads in the high lifting area so the load tool does not come into contact with the boom system 3 6 Signals when using a crane DANGER If it is not possible to see the load and the entire working area clearly the crane operator is obliged to...

Page 25: ...ing downwards and index finger down Circular motion with the hand Stop all crane movements Hold the load in position Raise the open hand with the palm clearly visible and arm at shoulder height Keep the hand still Emergency stop for all movements by the crane Raise the hands and the arms to an oblique angle Safety precautions and warnings Jonsered 1188S CE 25 ...

Page 26: ... lifting gear change the reach or turn Change the reach Signal with your hands Sideways movement outwards with both hands Thumbs outwards Sideways movement inwards with both hands Thumbs inwards Turn in the direction indicated Indicate the direction with the hands Open the tool Extend the arms at shoulder height with the palms facing downwards Safety precautions and warnings 26 Jonsered 1188S CE ...

Page 27: ... little Extend both arms at shoulder height with the palms facing upwards Make vertical movements with both arms outstretched Keep the tool in position briefly Raise the hand drooping slightly with the fist clenched Safety precautions and warnings Jonsered 1188S CE 27 ...

Page 28: ...te as it comes under load is not pushed into the ground Ensure you can see the stabiliser legs and stabiliser extensions when you are operating them Do not lower the stabiliser legs on the edge of an embankment soft shoulder slope etc Lower the stabiliser legs only on to a flat and firm surface DANGER Do not stand in front of the hydraulically operated stabiliser legs when you are operating them N...

Page 29: ...hen operating the crane out of the parking position Preparation for use WARNING Make sure that there are no unauthorised persons within the operating range of your crane WARNING If a part of the crane comes in contact with an electricity line you will be electrocuted Maintain the following minimum distances between the crane and overhead electricity lines unless otherwise prescribed by national ru...

Page 30: ...tance to an insulated conductor Minimum distance to an uninsulated conductor 500 V 0 5 m 2 m 500 40000 V 1 5 m 4 m 40000 V 2 0 m 6 m Voltages are found up to 500 V to buildings 500 40000 V trams trains over 40000V power transmission Safety precautions and warnings 30 Jonsered 1188S CE ...

Page 31: ... rings scarfs bracelets Jewellery loose clothes and other hanging items can be caught in some parts of the crane DANGER When you go into or out from the control station use only handles and supports on the crane that were specifically made to help the operator to go into or out from the control station Safety precautions and warnings Jonsered 1188S CE 31 ...

Page 32: ... that the support plate does not bend under load Do not lower the stabiliser legs on the edge of an embankment soft shoulder slope etc Lower the stabiliser legs only on to a flat surface Slide the stabiliser extension on both sides of the vehicle out completely if possible Then lower the stabiliser legs for support Never operate the stabiliser legs while the crane has a load WARNING Use low force ...

Page 33: ...in the upper position use the valve for emergency landing and the cabin will go down slowly The valve for emergency landing is located on the right side of the seat next to the lever Always close the front door when you are inside the cabin The side door must be closed or locked in ventilation mode Maximum 1 person in the cabin Make certain that you can always see the load Make sure you have a cle...

Page 34: ...on free the operating lever Otherwise overheating can occur 3 7 1 Use of lifting equipment DANGER Only use lifting accessories that are suitable for your crane Contact a HIAB service workshop Never attempt to install add on lifting accessories yourself Add on lifting accessories may only be installed by an authorised HIAB service workshop When using lifting accessories follow the instructions supp...

Page 35: ...ed Switch off the operating system Disengage the PTO or power supply after work If you drive with the PTO or power supply engaged this will cause serious damage to the PTO gearbox combination DANGER For cranes with cabin Make sure that the cabin is in lower position Close all windows and both doors Pull down the protecting curtain to protect the front door Only after doing the above should you dri...

Page 36: ...r drive the vehicle if there is a load suspended from the crane Before you move the vehicle Check that there is no pump flow to the main control valve The PTO or power supply must be disengaged The operating system must be switched off Pay attention to the width and height of the crane in the transport position The crane has to stay within the width of the truck Make sure the parked crane can not ...

Page 37: ...In dangerous situations always press a stop button This will happen The truck engine is stopped depending on the version of the CE system If the crane is equipped with dump valves the oil is dumped directly to tank 4 2 Components in the CE System in 3 1 P 1 2 5 6 1 P 2 P 3 P 5 P 4 P 6 P 1 1 1 1 1 1 2 wire 3 wire 2 wire 3 wire 2 wire 3 wire C D CWI A A Cabin warning interface in the vehicle CWI C C...

Page 38: ...mp valve is open the oil will go directly to tank NOTE If the CE system controls the engine there is no dump valve on your crane 4 3 Buttons and indicating lights on the interface Stop button 1 If a danger situation occurs press the red stop button on the interface Depending on the version of the CE system the truck engine stops or the dump valve on the crane will open and the oil will return dire...

Page 39: ...ning lamps will flash When 100 of maximum permitted load is reached the warning lamp will light up If the crane has an error or the stop button is pressed the warning lamps will flash differently see the table below Situation Flash code 90 100 Error code The CE system option Jonsered 1188S CE 39 ...

Page 40: ...to operate the control levers A Slewing B Grapple C 2nd boom D Rotator E Extension F 1st boom Two control levers and two footpedals 2 2 A C B E D F Four control levers and two foot pedals 4 2 Five control levers and one foot pedal 5 1 C A B E D F A C B E D F DANGER Take care not to put your foot on the pedals when taking place in the high seat Unintentional crane movements can occur Manual control...

Page 41: ...four levers and two foot pedals A Slewing B Grapple C 2nd boom D Rotator E Extension F 1st boom Two control levers and two foot pedals 2 2 Four control levers and two foot pedals 4 2 A C B E D F C A B E D F A F E C B D Manual control system option Jonsered 1188S CE 41 ...

Page 42: ...t 1 Release the lower wheel by turning it counter clockwise 2 Adjust the height of the joystick 3 Lock the lower wheel by turning it clockwise 4 Release the upper wheel by turning it counter clockwise 5 Adjust the angle of the joystick 6 Lock the upper wheel by turning it clockwise Adjust the joysticks Cabin 1 Release the lower handle 2 Adjust the height of the joystick 3 Lock the lower handle 4 R...

Page 43: ...cked when the system is started Press a menu button on a joystick to activate them 7 2 Components in the TimberTronics system 1 Two joysticks placed inside the cabin 2 MASTER unit box placed underneath the cabin 3 CRANE unit box placed underneath the cabin 4 Display placed inside the cabin 5 Ground Control Unit GCU Option 6 Regulators placed on the control valve The system has two operating mode S...

Page 44: ...t driver profiles From the main menu the operator can step through different submenus by using the buttons on the display TIP Make your personal adjustments to achieve the best performance Buttons 1 Arrow left 2 Enter OK 3 Main menu 4 Arrow up 5 Arrow right 6 Arrow down 7 X Shortcut to submenu 8 Back Shortcut to submenu weighing The control system TimberTronics option 44 Jonsered 1188S CE ...

Page 45: ...the weight measuring press the button Main menu Change driver Three different driver profiles are available To change between the profiles press the button and the indicator for selected driver starts to blink Use the arrows to change driver press button again to save Press the button to undo Driver number 1 is always programed with the factory settings and cannot be changed Main menu Characterist...

Page 46: ... possible to adjust speed so called ramp up och ramp down Navigate with the arrows to select the a field To change the maximum speed navigate to 1 and change the desired speed with A higher value means faster crane To adjust the start the ramp up navigate to 2 and adjust the value with A higher value gives smoother start To adjust the stops the ramp down navigate to 3 and adjust the value with A h...

Page 47: ...new direction Scale Tare The settings for scale are divided into four screens which can also be reached by pressing button from the main menu Use the arrows to navigate between the submenus Reset the cranes dead weight by pressing button TIP Reset when the crane is hanging free without load Weight Reset In this menu the accumulated weight can be reset by pressing button This can also be done from ...

Page 48: ... Select the wanted language with the arrows and confirm with the button A restart is needed before any changes can be seen Copy driver settings Copy settings from another driver Select a driver to copy from with the arrows and confirm with the button LEDs for indication of the system s operational status All units in the TimberTronics system are equipped with two LEDs 1 to indicate operational sta...

Page 49: ...ash Standby position or configuration position Rapid flash Internal fault in the unit For the Master unit Fault in the Master unit or in other units connected to the system Steady glow Unit works normally For the Master unit The entire system works normally Ground Control Unit GCU option The GCU unit is a controller used together with the TimberTronics control system The GCU is connected to the cr...

Page 50: ...ane with the controller press and hold the button 2 at the same time CAUTION Keep the remote control away from water Store it inside the cabin when it is not used The control system TimberTronics option 50 Jonsered 1188S CE ...

Page 51: ...Display placed inside the cabin DA modules placed on the main control valve and on the stabiliser control valve 8 3 Multidrive2 control levers and display Press the standby button on the cabins control panel to start the system The Multidrive2 control system consists of two control levers each control lever consists of five buttons NOTE The buttons SPEED and CHANGE are lever specific The buttons o...

Page 52: ... With the Multidrive2 display unit the status of the crane can be monitored and the functionality can be adjusted It is also possible to see error codes and save different driver profiles Press MICRO button 3 and the text STAND BY will appear DRIVER 1 STAND BY The control system Multidrive2 option 52 Jonsered 1188S CE ...

Page 53: ...gs press the CHANGE button 4 until the wanted settings appears on the display Press the SET button 5 to confirm your choice To return to the main menu press the SET button 5 again DRIVER 1 100 100 100 100 100 100 100 100 100 100 100 100 SPEED When choosing SPEED the display will show the number of the driver and an arrow for each lever movement The current speed settings for each arrow is also sho...

Page 54: ...ol lever doesn t move for 5 minutes the operating system switches to Stand By Press the stand by button on the control panel in the cabin twice to restart the system 8 4 Buttons and indicator lights on the PDF Power On 1 Green light on The system is on Green light flashing A stop button is pressed Service 5 Green light on Time to service the crane Red light on A non critical error detected in the ...

Page 55: ...d light blinking Radio interference Manual control 3 Green light on Manual control Stabiliser system if installed 4 Extra function for the stabiliser system Green light on The function is ready to use Stop button 6 To be pressed in dangerous situations The control system Multidrive2 option Jonsered 1188S CE 55 ...

Page 56: ...ion the vehicle s engine could stall The maximum rpm may depend upon a governor on your PTO combination 9 2 Attach the crane to the vehicle DANGER Always read the console manufacturers instruction before operating the console WARNING Ensure that there are no unauthorized persons in the immediate vicinity of the crane When attach removeing the crane to the vehicle people can suffer fatal crushing i...

Page 57: ...seat up or down Push and hold button 1 and operate the switch 2 at the same time WARNING Do not stand in front of moving parts They can cause injuries Operating the stabiliser system WARNING All levers must be in neutral position DANGER When you are operating the stabiliser extensions Make sure that you have full view of the stabiliser extensions Do not stand in front of hydraulically operated sta...

Page 58: ...om the cabin Press and hold the button 4 at the same time 9 4 Extend stabiliser extensions and set stabiliser legs To ensure the full crane capacity all the stabiliser extensions and legs must be fully extended and set to the ground WARNING Take care not to lower the stabiliser leg to your foot 3 4 Starting crane operation 58 Jonsered 1188S CE ...

Page 59: ...r crane model The maximum permitted ground inclination under the stabiliser leg plate is 5º The maximum load that the stabiliser leg can impose on the ground Jonsered P kN 1100R 1300R 1088S 1188S 1420S 1250Z 1400Z 1500Z 165 Separate stabiliser beam B5500 P kN ET450 P kN SY550 P kN 1620Z 165 220 355 2490S 2850S 2640Z 220 355 NOTE Sign that shows the maximum force that the stabiliser legs can apply ...

Page 60: ...ton for stabiliser leg Make sure that you have full control of the movement to avoid risk of crushing 5 Lock the stabiliser leg lock 1 6 Extend the stabiliser extension until the yellow mark is visible If the stabiliser extensions are equipped with a separate lock lock it with the handle 2 7 Operate the stabiliser leg downwards until it is set to the ground Crane with non tiltable stabiliser legs ...

Page 61: ... The warning lights will flash when the load exceeds 90 of the maximum allowed value If possible lift the load from its center of gravity Do not lift a log from its top end Do not lift a load over yourself or the cab Never drive the cylinders to their extreme positions at full speed Never operate the stabiliser system while the crane is loaded Ensure that the weight of the load and the vehicle doe...

Page 62: ...Slope control option A slope indicator is placed on the crane base to monitor the tilting of the crane When the tilt of the crane exceeds the angle permitted a dump valve is activated and the crane switched to idling All load increasing actions will be stoped until the situation is over During this period it is possible to operate an appropriate crane function to correct the situation See picture ...

Page 63: ...ane with tiltable stabiliser legs 1 Raise the stabiliser leg carefully slightly from the ground 2 Unlock the stabiliser leg lock 1 Make sure that it remains in the released position WARNING Do not stand behind the stabiliser leg Do not touch the stabiliser leg either 3 Raise the stabiliser leg slowly until the plate touches the bar on the inside of the stabiliser leg 4 Continue raising the stabili...

Page 64: ...iser extension with the handle 2 Crane with non tiltable legs 1 Raise the stabiliser leg 2 Retract the stabiliser extension completely If manual operated stabiliser extension unlock the handle 2 Retract the stabiliser extension and lock with the handle 2 11 2 Electric tiltable seat option To operate the seat up or down Push and hold button 1 and operate the switch 2 at the same time WARNING Do not...

Page 65: ...en the crane is loaded or the boom assembly turned to the side During transportation the crane must always be in its proper transport position and the boom system must also be supported in lateral direction Support against bunks Support against separate support Support the grapple against the bunks or use separate support Ending crane operation Jonsered 1188S CE 65 ...

Page 66: ...cle ensure that there is nobody at the crane s control position When the crane is installed on a detachable console at the rear of the vehicle be especially cautious when uncoupling or recoupling the crane At such times nobody is allowed to be near the crane s control position Ensure that the load is properly tied 11 3 1 For cabins Option Always lower the cabin to the end position Close all doors ...

Page 67: ...1 Switch the system on put the crane into the transport position 2 Switch off the system The vehicle may be moved DANGER After use always put the crane into the transport position When you have to park the boom on the load space or over the load secure the boom and the lifting accessories to prevent any unintentional movement of the crane and the lifting accessories 11 5 Remove the crane from the ...

Page 68: ...gency operation of the dump valve In event of a failure in the CE system the oil is dumped immediately to the tank To be able to operate the crane to parked position when it is unserviceable follow these steps 1 Unscrew the domed nut and break the security sealing on the dump valve 2 Use a screwdriver to turn the screw into a position preventing the normal operation of the crane Pressurized oil wi...

Page 69: ...ys use original Hiab parts and tools 12 2 Service DANGER Do not do any welding work on the crane yourself Welding work on the crane may only be carried out by or in close consultation with a HIAB service workshop Do not drill into the crane yourself Drilling work on the crane may only be carried out by or in close consultation with a HIAB service workshop Never try to reinstall the crane Only a HI...

Page 70: ... Small leak on a a line or hose Determine if you can still park the crane If you can park the crane and go to a HIAB service workshop If you cannot contact a HIAB service workshop 6 In all other cases contact a HIAB service workshop 12 3 Follow the maintenance instructions Take the crane at least once a year to a HIAB service workshop for inspection and maintenance Maintain lifting accessories acc...

Page 71: ...nd CWI are undamaged and working properly OLP option Operate the OLP function and verify that is working correctly Control levers joysticks pedals and control rods Check that they are undamaged and working properly Hydraulic system Check that there are no leaks from the hydraulic hoses cylinders valves bottom of the base joint of the column lines and connections of the base Oil tank level To check...

Page 72: ...er coil clean if necessary Check the coarse filter clean if necessary 12 3 3 Weekly inspection and maintenance Shafts and pins Check the lockings of shafts and pins Steps passageways and the seat cab Check the steps passageways and the seat cab Check the fastening of the seat Hydraulic pump Check the fastenings of the hydraulic pump Hose connections Check that the hoses lines connectors cylinders ...

Page 73: ... gun Note the positions of the levers before greasing Chain in extension Lubricate with a grease gun 12 3 4 Additional weekly inspection and maintenance for the cabin if installed Windshield washer for the cabin Check the wash fluid If necessary top up Heather if installed Check the level in the fuel tank If necessary top up Lubricate Lubricate the cabin door Lifting device Check lifting device Ma...

Page 74: ...gs are tightened Tighten them if necessary Lateral clearance of the boom and or hydraulic extension Adjust the lateral clearance of the boom and or hydraulic extension Chain in extensions Check the condition and adjust the telescope chain if necessary Grapple Lubricate the grapple with a grease gun according to the operator s manual for your grapple 12 3 6 Additional monthly inspection and mainten...

Page 75: ...to a Hiab service workshop for inspection and maintenance Carry out the following maintenance at least once a year Hydraulic system Change the oil tank filler cap Change the hydraulic oil Change the oil in the slewing system Replace filters NOTE If the crane is being used in hot climates the oil might need to be changed more often Extension Check and adjust the vertical clearance of the extensions...

Page 76: ... exactly If you not do so there may be serious damage to the crane and to add on equipment Type of grease Use lithium based grease containing EP additives consistencies 2 and 3 are recommended depending on the climate Recommended greases BP LS EP 2 ESSO UNIWAY EP2 N AGIP GR MU EP3 NYNÄS UNIFETT EP NOTE Avoid grease with graphite or molybdenum disulphide additives Maintenance and Service 76 Jonsere...

Page 77: ...Lubrication of the upper column bearing DANGER The upper column bearing must be lubricated while the crane is slewed If one person lubricates the upper column bearing while another is slewing the crane Take care that the person lubricating the bearing does not come into contact or get crushed by the crane Maintenance and Service Jonsered 1188S CE 77 ...

Page 78: ...e column has been slewed round completely 12 4 3 Lubrication of ball joints in cabin All ball joints must be lubricated monthly Do not forget the ball joints on the spool ends The image shows examples of the location of the ball joints 12 4 4 Clean and grease the spring cups 1 Open the spool spring cups 2 Clean the springs 3 Fill with grease Maintenance and Service 78 Jonsered 1188S CE ...

Page 79: ...ensions Lower the grapple to the ground 2 Loosen the adjustment screw of the top chain fastener until the chain is visibly loose 3 Tighten the adjustment screw of the bottom chain Extension 2 will retract until the extensions come in contact with each other Check that the top chain is still loose Loosen the adjustment screw of the bottom fastener until a small gap is created between the nut and th...

Page 80: ...ion 12 7 1 Adjust the slide pads in the cabin Tighten the screws against the sliding pads first upper 1 and then lower 2 set screw Tightening method Tighten 1 4 round Tighten 1 4 round a second time Repeat on the other side If needed hit with a rubber mallet against the locking plate to ensure the right position of each sliding pad 12 7 2 Tightening of screws and bolts in cabin Tighten the fasteni...

Page 81: ...2 Pull out the container 3 If necessary top up 12 7 4 Change wiper blade 1 Unscrew the screw and remove the wiper blade 1 2 Place the old wiper in a recycling bin 2 3 Fasten the new wiper with the screw 3 ི ཱ Maintenance and Service Jonsered 1188S CE 81 ...

Page 82: ...rol panel 1 2 Remove the old led 2 3 Replace with a new led 4 Reattach the button on the control panel 1 12 7 6 Change the air filter 1 Open the service hatch on the cabin 1 2 Remove the air filter 2 3 Replace with a new filter ཱ ཱ Maintenance and Service 82 Jonsered 1188S CE ...

Page 83: ... Drain off the oil through the drain plug 2 Refill through the hole for the measuring stick with transmission oil of type MIL L 2105C or API GL 5 viscosity SAE 80W 90 3 Slew the crane after filling to the end positions three times 4 Check the oil level If necessary top up again 12 8 2 Bleeding air from the hydraulic system Bleed the air from the hydraulic system after changing the hydraulic oil af...

Page 84: ...lter of pressure 2 Clean the immediate surrounding area of the filter 3 Remove the cover 4 Remove the filter cartridge with attached filter housing by using the handle 5 Examine the surface of the filter cartridge for dirt residue and larger particles these can indicate damage to the components 6 Examine the filter housing for any possible mechanical damage 7 Replace the filter cartridge with a ne...

Page 85: ...ct oil in a suitable container and clean or dispose of it in accordance with environmental regulations 5 Remove the filter cartridge Examine the surface of the cartridge for dirt residue and larger particles these can indicate damage to the components 6 Clean the filter housing 7 Examine the filter housing and head segment especially sealing surfaces and thread for mechanical damage 8 Always repla...

Page 86: ... Suitable eye and hand protection must be worn while carrying out this operation and if there is a risk for inhalation of oil mist a mask as well Inhalation of oil mist Contact a doctor Skin contact Remove polluted clothing wash with soap and water In the event of high pressure injection of the product see a doctor without delay Eye contact Rinse eyes with plenty of water see a doctor if irritatio...

Page 87: ... high efficiency of the hydraulic system The naming of the oil in the table below 32 46 or 68 tells the viscosity of that oil at 40 C reference temperature Viscosity of oil at 40 C Temperature range 32 25 C to 75 C 46 15 C to 90 C 68 5 C to 90 C The recommended viscosity during normal working conditions is between 16 and 40cSt Hiab strongly recommend an oil working temperature below 70 C If necess...

Page 88: ...is too low Top up the oil tank and bleed the hydraulic system The pump is faulty Go to a HIAB service workshop The stabiliser extensions do not slide out The extensions are still locked Unlock the extensions Hydraulic fault Go to a HIAB service workshop The slewing movements are irregular or cause abnormal noises Insufficient oil in the hydraulic system Top up the oil tank Insufficient oil in the ...

Page 89: ...ck that there are no other hydraulic mechanical faults PTO can be activated etc 3 Check that the wire from the dump valve to the electric unit is undamaged 4 Disconnect the Hirschmann connector from the dump valve and measure that there is a voltage of 24 VDC between terminals 1 and 2 5 If the dump valve receives 24 VDC but oil still flows in unloaded circuit the dump valves must be replaced at Hi...

Page 90: ...ressed while the hydraulic PTO is on when the crane s CE system controls the engine stopper 1 Check that the stop button works properly 2 Check that all the cables are undamaged 3 Check that there are no faults in the truck s connections Maintenance and Service 90 Jonsered 1188S CE ...

Page 91: ...t temperature is reached the output is reduced NOTE It takes about three minutes for the heater to start up If necessary the starting process can be repeated The switch is stepless A delay for the adjustment can occur Turn the switch 2 to adjust the speed of the fan The fan is adjustable in four steps off 0 slow 1 medium 2 and fast 3 Stop diesel heater Turn the switch 1 anticlockwise to turn off t...

Page 92: ...ek Troubleshooting If the heater does not start try to restart it and Check that there is fuel in the tank Check that all fuses in the cabin are OK Check all electrical cables and connections Check that there is nothing that clogging the combustion air supply or exhaust system If the problem remains or the heater has other problems check the table below or contact a Hiab service workshop Heater cu...

Page 93: ... too low Charge battery Switch heater off and then on again Heater produces black smoke Possible cause Repair action Combustion air and or exhaust system blocked Repair action Diesel heater Option Jonsered 1188S CE 93 ...

Page 94: ...aller must fill in the valid meters m and kilos kg in this table following instructions given in the Installation instructions manual The enclosed Technical Data must be stored together with this Operator s manual Technical Data 94 Jonsered 1188S CE ...

Page 95: ...e s raw materials can be recycled Follow the regulations of the local authorities Oil and grease must not be spilled on to the ground or released into the environment Drain the oil from hydraulic cylinders valves and hoses Sort the waste Deliver the metal parts for recycling for reuse as raw material These are load bearing structures manufactured from steel or cast iron hydraulic cylinders and lin...

Page 96: ...als lights small plastic and rubber parts Hazardous waste is delivered to a collection point for hazardous waste oils hydraulic oil transmission oil from the slewing system solid lubricants greases from the joints and journal bearings other waste containing oils and greases hydraulic oil filters Decommissioning 96 Jonsered 1188S CE ...

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