Johnson Outdoors MINN KOTA ULTREX 112 Series Owner'S Manual Download Page 56 | Manualshive

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©2018 Johnson Outdoors Marine Electronics, Inc.

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The parts diagram and parts list provides Minn Kota® WEEE compliance disassembly instructions. For more information about where
you should dispose of your waste equipment for recycling and recovery and/or your European Union member state requirements, please
contact your dealer or distributor from which your product was purchased. Tools required, but not limited to: flat head screwdriver,
Phillips screwdriver, socket set, pliers, wire cutters.

ULTREX - 80/112 LBS THRUST - 24/36 vOLT - 45”/52”/60” SHAFT

ULTREX CONTROL HEAD

Control Head Parts Diagram

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Summary of Contents for MINN KOTA ULTREX 112 Series

Page 1: ...ULTREX BOW MOUNT TROLLING MOTOR Owner s Manual ...

Page 2: ... is very important It helps to determine the specific model and year of manufacture When contacting Consumer Service or registering your product you will need to know your product s serial number We recommend that you write the serial number down so that you have it available for future reference MOTOR INFORMATION For Consumer Reference Only Model __________________________________________________...

Page 3: ...ct the Gas Spring 34 Remove Motor from Mount 35 Reassemble the Steering Module 35 BATTERY WIRING INSTALLATION 37 Boat Rigging Product Installation 37 Conductor Gauge and Circuit Breaker Sizing Table 37 Selecting the Correct Batteries 38 Additional Considerations 38 Connecting the Batteries in Series 39 MOTOR WIRING DIAGRAM 41 USING ADJUSTING THE MOTOR 42 Mount Features 42 Stowing and Deploying the...

Page 4: ...tric shorts of battery s and or motor Always disconnect motor from battery s before cleaning or checking the propeller Avoid submerging the complete motor as water may enter the lower unit through control head and shaft If the motor is used while water is present in the lower unit considerable damage to the motor can occur This damage will not be covered by warranty WARNING Take care that neither ...

Page 5: ...l not constitute a waiver of the terms limitations or exclusions nor will such assistance extend or revive the warranty JOME will not reimburse the purchaser for any expenses incurred by the purchaser in repairing correcting or replacing any defective products or parts except those incurred with JOME s prior written permission JOME S AGGREGATE LIABILITY WITH RESPECT TO COVERED PRODUCTS IS LIMITED ...

Page 6: ...6 minnkotamotors com 2018 Johnson Outdoors Marine Electronics Inc KNOW YOUR BOAT Keel Bow Hull Bow Stern Stern Port Port Starboard Starboard Gunwale Gunwale Transom Inboard Outboard ...

Page 7: ... Power Switch Heel Block Speed Control Spot Lock AutoPilot Cool Quiet Power Motor Momentary On Button Constant On Button Lift Assist Depth Collar Knob High Impact Composite Material Pull Grip and Cable Spot Lock Constant On Power AutoPilot Indicator Panel NOTICE Specifications subject to change without notice This diagram is for reference only and may differ from your actual motor ...

Page 8: ...1 C 2991925 BRACKET STABLZR ARM ASY SUB 1 11 22655100 BUMPER STABILIZER 1 12 2263624 STABILIZER ROD 1 13 2263107 NYLON HEX NUT 3 4 10 UNC 1 14 2281829 BRACKET 1 15 2260221 VINYL CAP 1 16 2223100 NUT 5 16 18 NYLOCS SS 2 17 2263422 BOLT 5 16 18 X 1 SS CAP SCREW 2 18 2281700 5 16 ID X 457 OD HIGH COLLAR LOCK WASHER 2 19 2390800 tÂ LANYARD REMOTE W CARABEENER 1 20 2773806 STRAP HOLD DOWN 1 21 2373241 ...

Page 9: ...nder the mounting location is clear to drill holes and install nuts and washers Make sure the motor rest is positioned far enough beyond the edge of the boat The motor must not encounter any obstructions as it is lowered into the water or raised into the boat when stowed and deployed Consider a quick release or adapter bracket with the installation of your motor To view a list of accessories pleas...

Page 10: ... Place the Hold Down Strap Item 20 under the base of the Mount Plate so that it is below the Mount when placed During installation it is recommended to mount the motor to the boat before installing the Gas Spring Pin The Gas Spring Pin is installed in the Gas Spring Cylinder The Gas Spring Cylinder is located on the inside of the Outer Arm which is a part of the Mount At this point in the installa...

Page 11: ...d or outboard is based on personal preference The hook and loop on the fastener should be face down for the Hold Down Strap to function f Once the Mount is in position determine which bolt pattern to use The bolt pattern selected will depend on the deck space available on your boat g It is recommended to mark at least 4 of the 6 holes in the base of the Mount and to have two bolts on each side tha...

Page 12: ...ke sure all hardware is secure ITEM S NEEDED 5 x 6 NOTICE To prevent seizing of the stainless steel hardware do not use high speed installation tools Wetting the screws or applying an anti seize may help prevent seizing Screw Deck Flat Washer and Nylock Nut a Position the motor to the stowed position with the Pull Grip and Cable to disengage the latch bar allowing the motor to fold into a flat pos...

Page 13: ...ps Screw Phillips Screw Spacer Spacer Spacer Spacer Gas Spring Pin Gas Spring Cylinder Gas Spring Cylinder Outer Arm Outer Arm Outer Arm Outer Arm Gas Spring It is recommended to have the Pedal Control Sleeve Assembly pointing inboard If the Pedal Control Sleeve Assembly points outboard please see Orientate the Pedal Control Sleeve Assembly for a Starboard Mount Use the following instructions to i...

Page 14: ...t Pedal Power Switch Deck of Boat Pedal Control Sleeve Assembly Control Head Control Head Alignment Keel c Remove the Connector Cover from the Wrap Drum Cover using a 1 8 wide Flat Screwdriver to release it Release it by pressing the flat part of the screwdriver in the slot closest to the center of the Connector Cover and prying upwards d Once the Connector Cover is removed disconnect the Steering...

Page 15: ... 3 Phillips screwdriver to loosen this screw Turning the screw approximately 8 turns counterclockwise should provide enough slack in the cables to adjust Keep track of the number of turns the screw is unscrewed so it can be re tightened accordingly later NOTICE The cables are fed through the Cable Anchor and wound around the Wrap Drum The right cable is the shorter cable and begins winding on the ...

Page 16: ...e parallel with the keel of the boat and the top of the foot pedal should be parallel with the deck of the boat Cable Tension Screw Toe End of Foot Pedal j Using a 3 Phillips screwdriver tighten the Cable Tension Screw located at the base of the Toe End of the Foot Pedal to 10 12 in lbs until the Steering Cables are under tension or re tighten the same number of turns as was used in step 4f NOTICE...

Page 17: ...and align the screw holes on it with the screw holes on the Cable Anchor Make sure the Wrap Drum Cover is nested securely on top of the Steering Module and that the wires pass out the top of the Wrap Drum Housing Secure the Wrap Drum Housing in place with the two screws that were originally removed using a 1 Phillips screwdriver Tighten to 6 in lbs Steering Motor Connection Plug m Reconnect the St...

Page 18: ...e of your boat the Pedal Control Sleeve Assembly points inboard Should you choose to install your Ultrex on the Starboard side of your boat it is recommended that the default mounting location be changed so that the Pedal Control Sleeve Assembly points inboard Once the Mount is installed the system is properly calibrated when the motor is deployed and the head of the motor and lower unit align wit...

Page 19: ...ing Motor Connection Plug Steering Motor Connection Plug Screws NOTICE The cables are fed through the Cable Anchor and wound around the Wrap Drum The right cable begins winding on the Wrap drum from the top down The left cable begins winding on the Wrap drum from the bottom up Cable Tension Screw Toe End of Foot Pedal NOTICE Please note the orientation and routing of the plug and wires for re inst...

Page 20: ...ed or aligned the Steering Cables should be loosened i Once the Cable Tension Screw is loosened and the screws are removed carefully pry the Wrap Drum partially off by prying straight up using a heavy flat blade screwdriver The Wrap Drum should only be lifted far enough up on the Cable Gear to rotate the Pedal Control Sleeve Assembly to the inboard or desired position The Cable Anchor is in the co...

Page 21: ... Foot Pedal is parallel with the deck of the boat The proper position of the Wrap Drum will locate the anchors for each of the Steering Cables equidistant from the mid line of the Cable Anchor where it is secured to the Steering Module Foot Pedal 7 8 7j 7k CAUTION Care must be taken so that the Steering Cables remain on the Wrap Drum when it is disengaged from the Cable Gear It is important that t...

Page 22: ... screw holes on the Cable Anchor Make sure the Wrap Drum Cover is nested securely on top of the Steering Module and that the wires pass out the top of the Wrap Drum Housing Secure the Wrap Drum Housing in place with the two screws that were originally removed using a 1 Phillips screwdriver Tighten to 6 in lbs Cable Anchor Screws Steering Module CAUTION Do not over tighten the Cable Tension Screw a...

Page 23: ...ansported Attention to detail is needed for successful installation of the stabilizer We recommend to have the stabilizer bracket installed by a qualified marine installer Steering Motor Connection Plug 16 x 2 r Reconnect the Steering Motor Connection Plug and push it into the Wrap Drum Cover 12 CAUTION Wires and plug must not touch moving parts Wires may be damaged if caught in moving parts Placi...

Page 24: ...ck Washer and Cap Screw Stabilizer Bracket ITEM S NEEDED 17 x 2 18 x 2 e Measure the proper length of the Aluminum Rod by standing it with the threaded end down onto the deck surface so that it sits vertically right next to the Stabilizer Bracket f Mark the Aluminum Rod with a pencil or marker 3 4 past the top of the Stabilizer Bracket Stabilizer Bracket Aluminum Rod Jam Nut 3 4 2 CAUTION Cutting ...

Page 25: ...g the Foot Pedal to the boat deck to prevent it from being damaged during transport and to make motor operation more efficient It is recommended to use the Mounting Holes on the Foot Pedal for a secure mount The Foot Pedal has three Mounting Holes One Mounting Hole is located under the Heel End of the Foot Pedal The other two are located under the Toe End of the Foot Pedal We recommend using a 1 8...

Page 26: ...l Head To better identify cables present refer to the diagrams below that detail what the Built In MEGA Down Imaging Universal Sonar and i Pilot Link cable connectors look like Built In MEGA Down Imaging from Control Head Built In MEGA Down Imaging Universal Sonar i Pilot Link NOTICE The i Pilot system does not have an external wired connection Control Head Coil Cord i Pilot Link Control Head Coil...

Page 27: ... wire routing for the Built in MEGA Down Imaging i Pilot Link and or Universal Sonar cable s if equipped may cause damage to the product and void your product warranty Route cables away from pinch points or other areas that may cause them to bend in sharp angles Routing the cables in any way other than directed may cause damage to the cables by being pinched or severed 1 2 Control Head Coil Cord M...

Page 28: ...low the Coil Cord measure the extension cable s 8 to 10 inches in length and make a loop with them f Loosely secure the end of the loop to the Cable Jacket that runs from the Pedal Control Sleeve Assembly to the Foot Pedal Secured Cable Placement Coil Cord Loop Pedal Control Sleeve Assembly Pedal Control Sleeve Assembly Cable Jacket Cable Jacket 3 CAUTION Do not secure the Extension Cables to the ...

Page 29: ...E OVERVIEW AND CONNECTING THE CABLES The cable s from the Control Head for each feature installed on the trolling motor is connected to an output device separately Once the features that may be installed are identified follow the instructions below to ensure the cables are connected correctly a Place the motor in the deployed position b The Built In MEGA Down Imaging connector from the Control Hea...

Page 30: ...tended with a 10 Extension Cable 720081 1 or the 30 Extension Cable 720081 2 found at humminbird com NOTICE If any cables need to be routed please follow the guidelines in the Routing Connection Cables section of these installation instructions Keyed Adapter Cable for Helix Fish Finder NOTICE The connectors are keyed to prevent reversed installation Universal Sonar Your trolling motor may be pre i...

Page 31: ...or all installations For a current list of compatible fish finders and the correct adapter cable or more information on Universal Sonar please visit minnkotamotors com NOTICE Universal Sonar does not support imaging screens that require higher frequencies such as 455 kHz or 800 kHz Down Imaging Side Imaging etc Down Imaging DI specific units are not compatible with Universal Sonar See compatibilit...

Page 32: ...ables need to be routed please follow the guidelines in the Routing Connection Cables section of these installation instructions NOTICE The Universal Sonar Cable may not be long enough to reach the fish finder If the cable length does not reach the desired fish finder installation location a 14 5 extension cable is available to purchase Minn Kota recommends using the MKR US2 11 e Install the Unive...

Page 33: ...stall it on the end of the i Pilot Link Ethernet Cable and refer to your fish finder installation manual for complete installation instructions 1 2 NOTICE i Pilot Link will be paired with either Built in MEGA Down Imaging or Universal Sonar on Ultrex Ulterra or Terrova i Pilot Link is not a feature offered on Fortrex motors i Pilot Link Ethernet Cable from Control Head i Pilot Link Ethernet Extens...

Page 34: ...t using the recommended tool can cause damage and prevent them from being removed Upper Cylinder Pin Disconnect the Gas Spring 1 WARNING Moving parts can cut or crush The gas assist lift mechanism is under pressure Disconnect gas spring before removing motor from mount Do not engage the Pull Grip and Cable until gas spring is disconnected WARNING The gas assist lift mechanism in this unit is under...

Page 35: ... Washer are removed lift the Steering Module straight up until it is free from the mount a To reassemble the Steering Module start with the mount in the deployed position b Align the Keyways on the inside of the Steering Module with the End Links on the mount Do this by positioning the Steering Module above the End Links on the mount c Lower the Steering Module straight down until seated Allen Scr...

Page 36: ...ing pin and spacers h Align the end of the Gas Spring with the holes in the outer arm of the base i Align the Pin with one spacer on each side of the Cylinder for the Gas Spring so that is passes through one side of the outer arm a spacer the Cylinder of the Gas Spring then an additional spacer and finally through the outer arm at the other side of the base j The Pin should be secured on each end ...

Page 37: ...t 15 feet 20 feet 25 feet 30 lb 30 50 Amp 12 VDC 10 AWG 10 AWG 8 AWG 6 AWG 4 AWG 40 lb 45 lb 42 10 AWG 8 AWG 6 AWG 4 AWG 4 AWG 50 lb 55 lb 50 60 Amp 12 VDC 8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 70 lb 42 50 Amp 24 VDC 10 AWG 10 AWG 8 AWG 8 AWG 6 AWG 80 lb 56 60 Amp 24 VDC 8 AWG 8 AWG 8 AWG 6 AWG 6 AWG 101 lb 46 50 Amp 36 VDC 8 AWG 8 AWG 8 AWG 8 AWG 8 AWG Engine Mount 101 50 60 Amp 36 VDC 8 AWG 8 AWG 8 AWG ...

Page 38: ...e to carefully observe the information below ADDITIONAL CONSIDERATIONS SELECTING THE CORRECT BATTERIES The motor will operate with any lead acid deep cycle marine 12 volt battery batteries For best results use a deep cycle marine battery with at least a 105 amp hour rating Maintain battery at full charge Proper care will ensure having battery power when you need it and will significantly improve t...

Page 39: ...t imply correct rigging significant damage can be done by incorrect wiring without approaching 3 amps of current CONNECTING THE BATTERIES IN SERIES IF REQUIRED FOR YOUR MOTOR 24 Volt Systems Two 12 volt batteries are required The batteries must be wired in series only as directed in wiring diagram to provide 24 volts 1 Make sure that the motor is switched off speed selector on 0 2 Connect a connec...

Page 40: ... to negative terminal of battery 1 To trolling motor negative 24 Volt Series Connection 36 Volt Series Connection Battery 1 Low Side Neg Neg Neg Pos Pos Pos Battery 2 Middle Battery 3 High Side 36 Volts to trolling motor positive or circuit breaker Three 12 volt batteries connected in series for 36 volts WARNING For safety reasons disconnect the motor from the battery or batteries when the motor i...

Page 41: ...er Switch Control Head Accessory Attachment Accessory Attachment Steer Right End of Limit Switch Steer Left End of Limit Switch Steering Sensor Cable Connector White Brown Brown Brown 24v 36v Battery 1 Battery 2 Battery 1 Battery 2 Battery 3 Brown Ground Coil Cord Universal Sonar or Built in MEGA Down Imaging Fuse NOTICE This is a multi voltage diagram Double check your motor s voltage for proper ...

Page 42: ...d Yoke The Motor Rest positions the lower unit as it comes into contact with the nose of the mount and guides it onto the motor mount The Yoke sits in the middle of the motor rest and captures the motor shaft The yoke keeps the lower unit centered on the motor rest when in the stowed position Hold Down Strap The Hold Down Strap must be used to place pressure on the motor shaft to hold the lower un...

Page 43: ... the motor to determine where the Lower Unit rests on the Mount b If the Lower Unit does not sit on the Mount Ramps deploy the motor so the Depth Collar can be loosened and the motor can be adjusted to allow it to rest on the Motor Ramps When the Motor is stowed the Lower Unit should rest on the Mount Ramps just inside the Motor Rest on the Motor Mount It is recommended to secure the motor using t...

Page 44: ...ing Module Steering Module Propeller Motor Depth Collar Knob Depth Collar Knob Depth Collar Depth Collar Knob 12 Minimum Depth c With the motor in the deployed position firmly grasp the motor Shaft above the Steering Module d Locate the Depth Collar on the Shaft Loosen the Depth Collar Knob while holding the Shaft in place until the Shaft slides freely e Raise or lower the motor to the desired dep...

Page 45: ...to access the Cable and associated hardware to make any adjustments NOTICE Observe how the Cable is routed through the Cable Guide around the Pin and into the Latch Strap Cable Pull Bracket b Locate the end of the Cable and the Pull Cable Clamp inside the Aluminum Arm of the Mount Rope Guide Mount Pin Cable Cable Latch Strap Cable Pull Bracket Pull Cable Clamp Adjusting the Pull Grip and Cable 1 W...

Page 46: ...amp Pull Cable Clamp Adjust Cable Set Screw Aluminum Arm c Grasp the Pull Cable Clamp and Cable and pull it out of the Aluminum Arm d The Pull Cable Clamp contains two Set Screws Loosen but do not remove these two screws with a 5 64 Allen Wrench until the Cable can slide in the Pull Cable Clamp e Adjust the Cable to the desired length Retighten the two Set Screws using the 5 64 Allen Wrench Tighte...

Page 47: ...llow the motor to properly stow and deploy c Use two tie wrap cables to secure the Transducer Cable to the Shaft just above the Lower Unit and just below the Control Head d Run the Transducer Cable through the Coil Cord to the power supply Slack Tie Wrap Cable Lower Unit Tie Wrap Cable External Transducer Transducer Cable Coil Cord Control Head 1 CAUTION Not following the recommended wire routing ...

Page 48: ...onstant Motor Operation To switch to Constant Motor Operation press the Constant On Button The Constant On Button is located on the bottom left Heel End of the foot pedal and is labeled on the foot pedal with a propeller symbol In Constant mode the propeller will continually run regardless of whether or not force is being applied to the Momentary On Button While in Constant Motor Operation the pro...

Page 49: ...o reverse the direction of travel turn the Control Head in the complete opposite direction of its current location Keep in mind the steering motion will end when the cables controlling the direction of the Control Head have come to the end of their range of motion Spot Lock The Spot Lock button is located on the right side of the foot pedal and is labeled with an anchor symbol When the Spot Lock b...

Page 50: ... tension NOTICE The motor will not auto correct to drive straight when it encounters an obstruction AutoPilot button toggles the feature on and off The red light next to the AutoPilot icon on the Indicator Panel is illuminated when this feature is engaged When AutoPilot is engaged a single tone is emitted There is no tone emitted when AutoPilot is disengaged AutoPilot can also be controlled using ...

Page 51: ...he Drive Pin f Install the Prop Washer and Prop Nut g Tighten the Prop Nut 1 4 turn past snug at 25 35 inch lbs Propeller Propeller Prop Nut Prop Washer Drive Pin Propeller Prop Nut Prop Washer Drive Pin Armature Shaft NOTICE If the Drive Pin is sheared or broken you will need to hold the shaft stationary with a flat blade screwdriver pressed into the slot on the end of the shaft while you loosen ...

Page 52: ...pt smooth If they are rough or nicked from use restore to smooth by sanding with fine sandpaper The rail covers on the motor rest are intended to be a wear item and may need to be a replaced periodically TROUBLESHOOTING 1 Motor fails to run or lacks power Check battery connections for proper polarity Make sure terminals are clean and corrosion free Use fine sandpaper or emery cloth to clean termin...

Page 53: ...swer to your question Call Us for U S and Canada Our consumer service representatives are available Monday Friday between 7 00 a m 4 30 p m CST at 800 227 6433 If you are calling to order parts please have the 11 character serial number from your product specific part numbers and credit card information available This will help expedite your call and allow us to provide you with the best consumer ...

Page 54: ... with other household refuse It must be disposed of and collected for recycling and recovery of waste EEE Johnson Outdoors Inc will mark all EEE products in accordance with the WEEE Directive It is our goal to comply in the collection treatment recovery and environmentally sound disposal of those products however these requirements do vary within European Union member states For more information a...

Page 55: ...tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radi...

Page 56: ...instructions For more information about where you should dispose of your waste equipment for recycling and recovery and or your European Union member state requirements please contact your dealer or distributor from which your product was purchased Tools required but not limited to flat head screwdriver Phillips screwdriver socket set pliers wire cutters ULTREX 80 112 LBS THRUST 24 36 VOLT 45 52 6...

Page 57: ...24 2052510 CLAMP CABLE 3 16 IN 1 2052511 CLAMP CAMBLE 1 4 IN MDI 1 26 2994075 t REMOTE ASSY IPILOT 1 6 1 28 2994076 t REMOTE ASSY IPILOT LINK LINK ONLY 1 30 2390800 LANYARD W CARABEENER IP REMOTE 1 32 2395900 t ADAPTER USB DC POWER LINK ONLY 1 34 2373241 t CABLE USB REMOTE CHARGER LINK ONLY 1 36 490389 1 t CABLE ETHERNET 30 LINK ONLY 1 38 2375400 SHRINK TUBE 1 4 OD X 1 3 4 2 40 2395545 DECAL DOMED...

Page 58: ...dels factory installed with i Pilot Link Ì Only available with models factory installed with Universal Sonar â Only available with models factory installed with Built in MEGA Down Imaging Item Part Description Quantity p 2297165 MANUAL DISCLAIMER DOWNLOAD INFO 1 p 2297161 QUICK REF INSTALL GUIDE ULTREX 1 p 2297160 MANUAL ULTREX 1 p 2397100 MANUAL iPILOT 1 6 1 p 2397106 GUIDE QUICK REF iPILOT 1 6 1...

Page 59: ...cs Inc PARTS DIAGRAM PARTS LIST 24 Volt 4 Motor Parts Diagram ULTREX 24 VOLT 4 MOTOR 60 64 68 66 72 74 70 76 78 80 82 84 86 88 90 92 94 96 118 96 98 106 104 102 100 124 114 110 128 130 126 116 108 122 114 112 120 132 Q S TT UU T U B HH MM AA CC DD 70 94 96 Y 62 ...

Page 60: ... WASHER PROP LARGE 1 62 BEAD FERRITE 1 64 2093101 NUT PROP NYLOC LG MX101 3 8 SS 1 66 2262658 PIN DRIVE 1 X 3 16 S S 1 68 2331160 PROP WW2 4 W ADP RING SUB 80 1 70 880 025 SEAL 80 LB 2 72 725 095 PAPER TUBE SEAL 1 74 92 300 170 BRUSH END HSG 80 1 76 144 017 BEARING FLANGE 1 78 830 095 THRU BOLT 12 24 2 80 990 052 WASHER NYLATRON 1 82 990 051 WASHER STEEL THRUST 1 84 973 025 SPACER BRUSHPLATE 2 86 ...

Page 61: ... TUBE CMP BLK 60 1 4 WALL 80 M SKU NA FOR MDI AND M SKU 1 120 830 110 SCREW 5 16 18 X 5 8 SHCS SS 2 122 792 001 GUARD TRANSDUCER PNT 4 0 DI 1 124 582 013 CLIP RETAINING SHORT 1 126 640 118 MOTOR WIRE RED 80 45 1 640 132 MOTOR WIRE RED 80 52 1 640 138 MOTOR WIRE RED 80 60 1 128 640 016 MOTOR WIRE BLACK 80 45 1 640 017 MOTOR WIRE BLACK 80 52 1 640 021 MOTOR WIRE BLACK 80 60 1 130 640 315 BONDING WIR...

Page 62: ...GRAM PARTS LIST 36 Volt 4 5 Motor Parts Diagram ULTREX 36 VOLT 4 5 MOTOR 180 170 160 162 144 148 150 210 152 154 156 168 172 174 176 158 186 188 192 194 196 198 200 166 146 140 142 206 208 204 202 212 190 ZZ YY XX 166 164 182 178 184 R V W X NN QQ RR EE FF BB Z 148 160 186 188 ...

Page 63: ...2 1 FF 9421 246 PLN END HSG TRANSDUCER ASY 4 5 52 60 112 US2 1 NN 2777153 MTR TUBE ASM 112 60 UTX MDI BT MDI 60 1 QQ 2777151 MTR TUBE ASM 112 52 UTX MDI BT MDI 52 1 RR 2777150 MTR TUBE ASM 112 45 UTX MDI BT MDI 45 1 XX 2773002 PLN END HSG TRANSDUCER ASY 4 5 45 112 45 MDI 1 YY 2773009 PLN END HSG TRANSDUCER ASY 4 5 52 112 52 MDI 1 ZZ 2773006 PLN END HSG TRANSDUCER ASY 4 5 60 112 60 MDI 1 Item Part ...

Page 64: ... PLAIN END HOUSING PNT 4 5 DI SEE XX YY AND ZZ 1 184 792 005 GUARD TRANSDUCER PNT 4 5 DI 1 186 701 103 O RING 103 MM X 3 MM 1 188 701 098 O RING 98MM X 2MM 1 190 CTR HSG ASY 4 5 MAG FW CB TER SEE R 1 192 2 100 245 ARMATURE ASSY 112 36V 1 194 140 014 BEARING BALL 1 196 992 011 WASHER SPRING BELLEVILLE 2 198 990 011 WASHER SHIM 1 200 PLN END HSG 4 5 US2 5 PNT FW SEE EE OR FF 1 202 582 016 CLIP RETAI...

Page 65: ...oors Marine Electronics Inc PARTS DIAGRAM PARTS LIST 248 236 260 234 232 230 228 226 224 222 246 252 258 256 262 254 224 220 250 246 244 242 240 238 264 268 280 276 278 270 266 272 274 J C Steering Module Parts Diagram ULTREX STEERING MODULE ...

Page 66: ... ZP SEE J 5 252 BUSHING 1216 12 SEE J 1 254 GEAR CABLE SEE J 1 256 CABLE CLAMP 3 16 NYLON SEE J 2 258 BEAD FERRITE SEE J 1 260 WIRE HARNESS MOTOR SHORT SEE J 1 262 SCREW 6 20 X 3 8 THD SS SEE J 2 264 SEAL QUAD RING 3 4 SEE J 1 266 2265100 BUMPER STABILIZER 1 268 2263624 STABILIZER ROD 1 270 2263107 NYLON HEX NUT 3 4 10 UNC 1 272 2281929 BRACKET 1 274 2260221 VINYL CAP 1 276 2223100 NUT 5 16 18 NYL...

Page 67: ...08 304 306 308 310 312 402 308 386 316 394 318 320 322 324 324 326 398 366 400 328 364 362 360 404 410 358 356 354 352 314 396 374 376 380 378 370 368 390 392 388 384 330 332 334 336 340 338 372 342 344 398 406 346 348 350 350 404 382 M V V K W W L P N SS 292 296 300 404 Foot Pedal Parts Diagram ULTREX FOOT PEDAL ...

Page 68: ...ACTUATOR SENSOR DIA 375 MAX 2 310 2294420 CARRIER ACTUATOR 1 312 2294430 BACKER CARRIER 1 314 2292300 PULLEY CABLE DRUM 1 316 2293401 SCREW 1 4 20 X 1 2 SET 316 SS 1 318 2293720 BUTTON SL FOOT PEDAL 1 320 2293730 BUTTON AP FOOT PEDAL 1 322 2293710 BUTTON PROP FOOT PEDAL 1 324 2292700 SPRING BUTTON FOOT PEDAL 4 326 2295625 DECAL INDICATOR LIGHTS 1 328 2373440 SCREW 4 24 X 1 4 PHCR SS TY B 4 330 226...

Page 69: ...2296405 COVER MOTOR CONNECTION 1 382 2291200 COIL CORD ASSEMBLY 1 384 2290100 KNOB SPEED CONTROL 1 386 2294400 LOWER ROCKER FOOT PEDAL 1 388 2297505 CABLE ASSY RIGHT 5 1 390 2297515 CABLE ASSY LEFT 5 1 392 2297411 WIRE HARNESS MOTOR LONG 1 394 2265430 CABLE JACKET 5 AT MODEL 1 396 3393450 SCREW 6 19 X 75 PPH HI LO 2 398 2372100 SCREW 8 18 X 5 8 THD SS 18 400 2261714 WASHER MAXXUM FT PDL 18 8 SS 2 ...

Page 70: ...8 474 472 468 520 PP PP 518 466 520 464 462 460 456 458 454 452 442 444 446 482 484 486 488 516 512 514 494 492 490 500 498 448 496 450 440 438 436 430 434 502 428 426 424 422 432 420 538 536 534 532 528 504 502 506 526 508 524 476 470 510 D A AAA BBB E F G H 530 518 522 Mount Parts Diagram ULTREX MOUNT ...

Page 71: ...T RIGHT 1 2990815 END LINK ASM RIGHT 112 52 60 ONLY 1 438 2282608 PIN 7 16 X 5 15 SS 1 2282613 PIN BOW GUARD LOWER 112 52 60 ONLY 1 440 2993821 ASSY INNER ARM LONG FW 80 112 52 60 1 2993819 ASSY INNER ARM SHORT FW 80 112 45 1 442 2283410 SCREW 1 4 20 X 500 PFH 2 444 2281710 SPACER GAS SPRING FORTREX 2 446 2282610 PIN UPPER SHOCK 1 448 2288403 GAS SPRING CYLINDER SUB 1 2288404 GAS SPRING CYLINDER 8...

Page 72: ...0008 BEARING I GLIDE 3 8 SHAFT 2 494 2263011 E RING 3 8 DIA SHAFT 4 496 2281501 YOKE FORTREX 1 498 2283411 SCREW 1 4 20X1 00 FHS RIE TORX 4 500 2283402 SCREW SET 6 32 X 25 SS 2 502 2280005 BEARING NYLINER 7 16 7L7 F 4 504 2282606 PIN PIVOT 7 16 X 3 1 8 SS 1 506 2282720 SPRING EXTENSION SS 2 508 2284202 ARM OUTER SHORT FW 80 112 45 1 2284212 ARM OUTER LONG FW 80 112 52 60 1 510 2263011 E RING 3 8 D...

Page 73: ...NK BOWGUARD MOUNT LEFT 1 2990810 END LINK ASM LEFT 112 52 60 ONLY 1 536 2293402 SCREW 5 16 18 SHCS RIE STEEL 1 538 2291700 WASHER 5 16 M8 WEDGE LOCK 1 p Not shown on Parts Diagram This part is included in an assembly and cannot be ordered individually t Only available with models factory installed with i Pilot Â Only available with models factory installed with i Pilot Link Ì Only available with m...

Page 74: ...ories including UP TO 15 DEEP Control more water and catch more ﬁsh with the ﬁrst 15 shallow water anchor BUILT IN WORK LIGHT Lets you tie lines and work from the transom any time of day or night Includes both white and blue LED lights with three brightness settings MORE CONTROL OPTIONS Control Panel Wireless Remote Mobile App Wireless Foot Switch Humminbird Connectivity i Pilot i Pilot LinkTM Rem...

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