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CHECkIng ECOnOmIZER SUPERHEAt 
(IF APPLICABLE) (15 tOn tXV)

The economizer superheat should be checked to assure 

proper economizer operation and motor cooling. Correct 

superheat setting is approx. 10 - 12°F (6 - 7°C).

The superheat is calculated as the difference between 

the pressure at the Economizer Service Valve on the 

compressor converted to the corresponding temperature 

in a standard pressure/temperature chart and tempera-

ture of the gas at the bulb on the entering piping to the 

motor housing.

Example:

 

Motor Gas Temp = 

90°F   (32°C)

 

minus Economizer Press 

 

139 PSIG converted 

 

to Temp  - 78°F  (26°C)

 

 

12°F  (6°C)

Normally,  the  thermal  expansion  valve  need  not  be 

adjusted in the field. If however, adjustment needs to 

be made, the expansion valve adjusting screw should 

be turned not more than one turn at a time, allowing 

sufficient  time  (approximately  15  minutes)  between 

adjustments for the system and the thermal expansion 

valve to respond and settle out. Assure that superheat is 

set between 10 - 12°F (6 - 7°C).

  1.  Record the motor gas temperature, economizer 

pressure,  economizer  pressure  converted  to 

temperature, and economizer superheat below:

 

 

SYS 1         SYS 2

 

Economizer Press = 

PSIG  (kPa)

 Economizer Temp = 

°F 

(°C)

 Economizer Press

  Converted to Temp = 

°F 

(°C)

 

Superheat  =  

°F 

(°C)

This superheat should only be checked 

in  an  ambient  above  90°F  (32°C). 

Otherwise, mid-range adjustment (fac-

tory setting) is acceptable.  Below 90ºF 

(32ºC) ambient, the economizer will 

not provide additional subcooling.

LEAk CHECkIng

  1.  Leak check compressors, fittings, and piping to 

assure no leaks.

If the unit is functioning satisfactorily during the initial 

operating period, no safeties trip and the compressors 

load and unload to control water temperature, the chiller 

is ready to be placed into operation.

©2009 Johnson Controls, Inc. 

P.O. Box 423, Milwaukee, WI 53203

www.johnsoncontrols.com

Printed in USA 201.19-CL1 (309)

New Release

Summary of Contents for YORK YCAS0098-0208

Page 1: ...rating charge Reference the Technical Data Section in the IOM Valves Open each compressor suction economizer and dis charge valve fully counter clockwise then close one turn of the stem to ensure operating pressure is fed to the pressure transducers Open the liquid line service valve fully and ensure the oil return line ball valve is open in each system Compressor Oil To add oil to a circuit conne...

Page 2: ... above 96 F 36 C the compressor heaters must be on for at least 8 hours before start up to ensure all refrigerant liquid is driven out of the compressor If the ambient temperature is below 86 F 30 C then allow 24 hours Water System Verify that the chilled liquid system has been installed correctly and has been commissioned with the correct direction of water flow through the evaporator The inlet s...

Page 3: ...position Start up Remove the locking device from the unit Auto OFF switch which prevents unauthorized starting of the unit before commissioning Press the Status key then turn the unit switch to the 1 position to start the unit there may be a few seconds delay before the first compressor starts because of the anti recycle timer Be ready when each compressor starts to switch the unit OFF immedi atel...

Page 4: ...line temperature on the copper line beside the main liquid line service valve Measure liquid pressure at the liquid line service valve Sub cooling should be 12 F to 15 F 6 7 C to 8 3 C No bubbles should show in the sight glass If subcooling is out of range add or remove refrigerant as required Do not overcharge the unit The liquid flow to the main evaporator TXV is subcooled further by the economi...

Page 5: ...delivery tubing With the bottom suction end of the pump submerged in oil to avoid entrance of air operate the pump until oil drips from the flare nut joint allowing the air to be expelled and tighten the flare nut Open the oil charging valve on the oil separator and pump in oil until it reaches the proper level as described above In actual operation due to splashing an oil level may be seen in bot...

Page 6: ...lve electronic should always be selected when an EEV is installed Verify the selections by pressing the OPTIONS Key on the control panel Check them off in the chart above Damage to the chiller could result if switches are improperly pro grammed 5 Program the required operating values into the micro for cut outs safeties etc and record them in the chart below Record programmed values in the chart b...

Page 7: ...scharge condensing pressure can be found in the refriger ant temperature pressure chart use entering air temperature 30 F 17 C for normal condens ing temperature b The temperature of the liquid refrigerant out of the condenser should be not be more than 15 F 8 C less than the condensing temperature The temperature corresponding to the condensing pressure from the refrigerant temperature pres sure ...

Page 8: ...on superheat should be checked The superheat should be checked only after steady state operation of the chiller has been established the leaving water temperature has been pulled down to the required leaving water temperature and the unit is running in a fully loaded condition Correct superheat setting for a system is 10 12 F 6 7 C The superheat is calculated as the difference between the actual t...

Page 9: ...mately 15 minutes between adjustments for the system and the thermal expansion valve to respond and settle out Assure that superheat is set between 10 12 F 6 7 C 1 Record the motor gas temperature economizer pressure economizer pressure converted to temperature and economizer superheat below SYS 1 SYS 2 Economizer Press PSIG kPa Economizer Temp F C Economizer Press Converted to Temp F C Superheat ...

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