Danfoss BOCK HGX22e/125-4 A User Manual Download

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AQ452755960718en-000201

BOCK

®

HGX

22

(P)(e) A

Operating guide

HGX22e/125-4 A

HGX22e/125-4 S A

HGX22e/160-4 A

HGX22e/160-4 S A

HGX22e/190-4 A

HGX22e/190-4 S A

HGX22P/125-4 A

HGX22P/125-4 S A

HGX22P/160-4 A

HGX22P/160-4 S A

HGX22P/190-4 A

HGX22P/190-4 S A

Translation of the original instructions

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Summary of Contents for BOCK HGX22e/125-4 A

Page 1: ...ating guide HGX22e 125 4 A HGX22e 125 4 S A HGX22e 160 4 A HGX22e 160 4 S A HGX22e 190 4 A HGX22e 190 4 S A HGX22P 125 4 A HGX22P 125 4 S A HGX22P 160 4 A HGX22P 160 4 S A HGX22P 190 4 A HGX22P 190 4...

Page 2: ...fore using the compressor This will avoid misunder standings and prevent damage Improper assembly and use of the compressor can result in serious or fatal injury Observe the safety instructions contai...

Page 3: ...4 8 Operating mode of the lockable service connections 4 9 Suction pipe filter and filter drier 5 Electrical connection 14 5 1 Information for contactor and motor contactor selection 5 2 Connection o...

Page 4: ...e property damage INFO Important information or tips on simplifying work WARNING Inadequately qualified personnel poses the risk of accidents the consequence being serious or fatal injury Work on comp...

Page 5: ...ressor may not be used in potentially explosive environments These assembly instructions describe the standard version of the compressor named in the title manufactured by Bock Bock refrigerating comp...

Page 6: ...ith oil pump lubrication Lightweight aluminum design Suction gas cooled drive motor Name plate Fig 1 2 1 Short description Fig 2 Oil sight glass Valve plate Cylinder cover Discharge shut off valve Oil...

Page 7: ...d suction gas cooled X Ester oil charge HFC refrigerant e g R134a R404A R507 R407C S More powerful motor e g for air conditioning applications Lightweight aluminum design Motor variant Number of poles...

Page 8: ...sible within the operating limits These can be found in Bock compressor selection tool VAP under vap bock de Observe the information given there Permissible ambient temperature 20 C 60 C Max permissib...

Page 9: ...cuum range there is a danger of air entering on the suction side This can cause chemical reactions a pressure rise in the condenser and an elevated compressed gas temperature Prevent the ingress of ai...

Page 10: ...ort Use transport eyelet Do not lift manually Use lifting gear Storage at 30 C 70 C maximum permissible relative humidity 10 95 no condensation Do not store in a corrosive dusty vaporous atmosphere or...

Page 11: ...l diameters so that pipes with standard millimetre and inch dimensions can be used The depth of pipe insertion will depend on the dimension The connection diameters of the shut off valves are rated fo...

Page 12: ...off valves Before opening or closing the shut off valve release the adjustable valve spindle seal by approx of a turn counter clockwise After activating the shut off valve re tighten the adjustable v...

Page 13: ...cked Spindle Service connec tion opened Spindle Connection open Compressor Compressor 4 Compressor assembly After activating the spindle generally fit the spindle protection cap again and tighten with...

Page 14: ...n for contactor and motor contactor selection All protection devices and switching or monitoring units must be fitted in accordance with the local safety regulations and established specifications e g...

Page 15: ...Direct start only Elektrischer Anschluss Electrical connection Raccordement lectrique Y 96027 11 06 DGbF Niedere Spannung Low voltage Bas voltage Y Hohe Spannung High voltage Haut voltage L3 L1 L2 L3...

Page 16: ...otection thermostat PTC sensor FC1 Load circuit safety switches FC2 Control power circuit fuse BP1 High pressure safety monitor BP2 Safety chain high low pressure monitoring BT3 Release switch thermos...

Page 17: ...3 06 AQ452755960718en 000201 17 BP1 P QA2 BP2 P L1 1 L2 1 L3 1 L1 2 N PE BT3 BT2 BT2 EB1 QA1 Main switch SF1 Control voltage switch EC1 Compressor motor QA2 Compressor contactor INT69 G Electronic tri...

Page 18: ...conditions occur Find and remedy the cause INFO The relay switching output is executed as a floating changeover contact This electrical circuit operates according to the quiescent current principle i...

Page 19: ...ch on 11 14 3 Remove PTC connector 11 12 4 Insert PTC connector 11 12 5 Reset after mains on 11 14 5 6 External connection INT69 G BT1 Cold conductor PTC sensor motor winding BT2 Heat protection therm...

Page 20: ...mandatory on the installation side The compressor has undergone trials in the factory and all functions have been tested There are therefore no special running in instructions Check the compressor for...

Page 21: ...he compressor and cause coolant to leak To prevent slugging The complete refrigeration system must be properly designed All components must be compatibly rated with each other with regard to output pa...

Page 22: ...e we recommend that the following oil change service work is carried out First oil change during the first maintenance system Then after every 10 000 12 000 operating hours though no more than 3 years...

Page 23: ...l regulations 7 Maintenance 7 4 Lubricants oil The oil type filled as standard in the factory is marked on the name plate and this should always be used even in the case of maintenance units Alternati...

Page 24: ...13 1 7 6 4 4 87 50 47 HG22 e P 190 4 A 16 5 19 8 13 8 8 0 4 8 69 40 45 HG22 e P 190 4 S A 16 5 19 8 16 2 9 4 5 6 87 50 47 Type 1 2 3 2 4 220 240 V 380 420 V Y 3 50 Hz 265 290 V 440 480 V Y 3 60 Hz Tol...

Page 25: ...ema te Radien Undimensioned radii Bearb Edited Datum Date nd Nr Mod No Gepr ft Appr 400 Benennun 0 8 1000 30 6 0 3 120 30 0 2 Zeichnungs Drawing No Oberfl chen Indication o DIN EN ISO Zust Rev Gu tole...

Page 26: ...FK X 20 120 K N TK FK X 50 980 K N TK Serial number BC00000A001 BN99999Z999 complies with the following provisions of the above mentioned Directive According to Annex I points 1 1 2 1 1 3 1 1 5 1 3 2...

Page 27: ...X 20 120 K N TK FK X 50 980 K N TK Serial number BC00000A001 BN99999Z999 complies with the following provisions of the above mentioned Statutory instrument According to Schedule 2 part1 points 1 1 2...

Page 28: ...D GB F E 28 AQ452755960718en 000201 Danfoss Climate Solutions 2023 06...

Page 29: ...D GB F E Danfoss Climate Solutions 2023 06 AQ452755960718en 000201 29...

Page 30: ...30 AQ452755960718en 000201 Danfoss Climate Solutions 2023 06...

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