Johnson Controls TM8X*MP Series Installation Manual Download Page 16

437642-UIM-C-0210

16

Johnson Controls Unitary Products

Air Supply Openings and Ducts

1.

An opening may be used in lieu of a duct to provide the outside air
supply to an appliance unless otherwise permitted by the authority
having jurisdiction. The opening shall be located within 12” (30.5
cm) horizontally from, the burner level of the appliance. Refer to
“COMBUSTION AIR SOURCE FROM OUTDOORS and VENT
AND SUPPLY AIR SAFETY CHECK” in these instructions for
additional information and safety check procedure.

2.

The duct shall be either metal, or a material meeting the class 1
requirements of CAN4-S110 Standard for Air Ducts.

3.

The duct shall be least the same cross-sectional area as the free
area of the air supply inlet opening to which it connects. 

4.

The duct shall terminate within 12” (30.5 cm) above, and within 24”
(61 cm) horizontally from, the burner level of the appliance having
the largest input.

5.

A square or rectangular shaped duct shall only be used when the

required free area of the supply opening is 9 in

2

 (58.06 cm

2

) or

larger. When a square or rectangular duct is used, its small dimen-
sion shall not be less than 3” (7.6 cm).

6.

An air inlet supply from outdoors shall be equipped with a means
to prevent the direct entry of rain and wind. Such means shall not
reduce the required free area of the air supply opening. 

7.

An air supply inlet opening from the outdoors shall be located not
less than 12” (30.5 cm) above the outside grade level.

Combustion Air Source from Outdoors

1.

Two permanent openings, one within 12” (30.5 mm) of the top and
one within 12” (30.5 mm) of bottom of the confined space, Two
permanent openings, shall communicate directly or by means of
ducts with the outdoors, crawl spaces or attic spaces.

2.

One permanent openings, commencing within 12” (30.5 cm) of the
top of the enclosure shall be permitted where the equipment has
clearances of at least 1” (2.54 cm) from the sides and back and 6”
(15.24 cm) from the front of the appliance. The opening shall com-

municate directly with the outdoors and shall have a minimum free
area of:

a.

1 square in per 3000 Btu per hour (6.45 cm

3

 per 0.879 kW) of

the total input rating of all equipment located in the enclosure.

b.

Not less than the sum of all vent connectors in the confined
space.

3.

The duct shall be least the same cross-sectional area as the free
area of the air supply inlet opening to which it connects.

4.

The blocking effects of louvers, grilles and screens must be given
consideration in calculating free area. If the free area of a specific
louver or grille is not known. Refer to Table 7 to estimate free area.

Ventilated Combustion Air

The ventilated attic space or a crawl space from which the combustion 
air is taken must comply with the requirements specified in “AIR 
SOURCE FROM OUTDOORS” in this instruction or in Section 5.3, Air 
for Combustion and Ventilation of the National Fuel Gas Code, ANSI 
Z223.1 (latest edition). This type installation requires two properly sized 
pipes. One brings combustion air from a properly ventilated attic space 
or crawl space and a second pipe that extends from the furnace vent 
connection (top right of unit) to the exterior of the building. 

Vent and Supply (Outside) Air Safety Check Procedure

For Category I furnaces, vent installations shall be in accordance with
Parts 7 and 11 of the National Fuel Gas Code, ANSI Z223.1/NFPA 54,
and or Section 7 and Appendix B of the CSA B149.1, Natural Gas and
Propane Installation Codes, the local building codes, furnace and vent
manufacture's instructions.

Multi-story or common venting systems are permitted and must be
installed in accordance with the National Fuel Gas Code, ANSI Z223.1/
NFPA 54 and / or the CSA B149.1, Natural Gas and Propane Installa-
tion Codes, local codes, and the manufacture's instructions.

Vent connectors serving Category I furnaces shall not be connected
into any portion of mechanical draft systems operating under positive
pressure.

When a Category I furnace is removed or replaced, the original
venting system may no longer be correctly sized to properly vent
the attached appliances.
An improperly sized vent system can cause CARBON MONOXIDE
to spill into the living space causing personal injury, and or death.

Table 8: 

Unconfined Space Minimum Area

BTUH Input Rating

Minimum Free Area

Required for Each Opening

60,000

60  in

2

 (387 cm

2

)

80,000

80  in

2

 (516 cm

2

)

100,000

100  in

2

 (645 cm

2

)

120,000

120  in

2

 (742 cm

2

)

Table 9: 

Free Area

BTUH Input 

Rating

Minimum Free Area Required for Each Opening

Horizontal Duct 

(2,000 BTUH)

Vertical Duct or 

Opening to Outside 

(4,000 BTUH)

Round Duct

(4,000 BTUH)

60,000

30 in

2

 (193 cm

2

)

15 in

2

 (97 cm

2

)

5” (13 cm)

80,000

40 in

2

 (258 cm

2

)

20 in

2

 (129 cm

2

)

5” (13 cm)

100,000

50 in

2

 (322 cm

2

)

25 in

2

 (161 cm

2

)

6” (15 cm)

120,000

60 in

2

 (387 cm

2

)

30 in

2

 (193 cm

2

)

7” (18 cm)

EXAMPLE: Determining Free Area.
Appliance 

1 Appliance 

2 Total Input

100,000 

+ 30,000 = (130,000 

 4,000) = 32.5 Sq. In. Vertical

Appliance 

1 Appliance 

2 Total Input

100,000 

+ 30,000 = (130,000 

 2,000) = 65 Sq. In. Horizontal

 FIGURE 21:  

Outside and Ambient Combustion Air

Gable
Vent

Gas
Vent

Soffit
Vent

Ventilated

Attic

Top Above
Insulation

Optional
Inlet (a)

Outlet
Air (a)

Ventilated

Crawl Space

Gas
Water
Heater

Furnace

Soffit
Vent

Gas
Water
Heater

Inlet
Air (a)

Inlet
Air (b)

Furnace

Gas
Vent

Outlet
Air (a)

Outlet
Air (b)

Inlet
Air (a)

Inlet
Air (b)

Gas
Water
Heater

Furnace

Ventilated

Attic

Top Above
Insulation

Gable
Vent

Gas
Vent

Summary of Contents for TM8X*MP Series

Page 1: ...Return 22 Blower Performance CFM Any Position without filter Left Side Return 23 These high efficiency compact units employ induced combustion reli able hot surface ignition and high heat transfer alu...

Page 2: ...abinet support the ends of the furnace rather than lifting by the cabinet flanges at the return air openings bottom or sides or supply air opening 13 When lifting the furnace it is acceptable to use t...

Page 3: ...the National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 or for only the NFGC contact the American Gas Association 400 N Capital N W Washington DC 20001 or www NFPA org CANADA NS...

Page 4: ...xide detector with an alarm and battery back up is installed on the floor level where the gas equipment is to be installed In addition the installing plumber or gasfitter shall observe that a battery...

Page 5: ...access cover shall be attached in such a manner as to prevent leaks DUCT FLANGES Four flanges are provided to attach ductwork to the furnace These flanges are rotated down for shipment In order to use...

Page 6: ...uld always be installed on the side desig nated as top side See Figures 4 5 FURNACE ASSEMBLY PC SERIES COILS These upflow coils are designed for installation on top of upflow fur naces only If the coi...

Page 7: ...e unit BOTTOM RETURN AND ATTIC INSTALLATIONS Bottom return applications normally pull return air through a base plat form or return air plenum Be sure the return platform structure or return air plenu...

Page 8: ...15 2 cm minimum clearance between the front of the furnace and the support rods or straps All six suspension points must be level to ensure proper and quiet fur nace operation When suspending the fur...

Page 9: ...stat Wiring FRONT 14 1 1 5 23 SUPPLY END C 24 38 20 5 B Gas Pipe Entry Thermostat Wiring 33 A 5 Electrical Entry Vent Connection Outlet Vent Connection Outlet 4 Diameter Outlet Vent Connection Table 3...

Page 10: ...r side of the furnace using any of the gas pipe entry on both sides of the furnace Refer to Figure 12 All filters and mounting provision must be field supplied All installa tions must have a filter in...

Page 11: ...0 87 0 87 0 81 1000 3 5 3 2 2 9 37 3 0 87 0 80 0 73 1050 3 5 2 9 2 7 39 1 0 87 0 73 0 67 1100 3 2 2 7 2 4 41 0 0 80 0 66 0 61 2500 LP 9 8 8 2 7 5 93 2 LP 2 44 2 03 1 86 PROPANE AND HIGH ALTITUDE CONVE...

Page 12: ...to power auxiliary devices such as humidifiers air cleaners etc The transformer may provide power for an air conditioning unit contactor ACCESSORY CONNECTIONS The furnace control will allow power swi...

Page 13: ...with Hi Efficiency Motor HM1 Humidistat Y Full Stage Compressor G Fan PP11C70224 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Clipping Jumper W914 for electric heat...

Page 14: ...t Numbers SAP Legacy 67297 031 01975 E B E ZD E R OD MODELS HGD HP RHS O Reversing Valve Energized in Cool C 24 Volt Common R 24 Volt Hot W1 66 out Heat Y Compressor DEMAND DEFROST CONTROL X L Malfunc...

Page 15: ...mney must extend at least 5 ft 1 5 m above the highest equipment draft hood or flue collar FAN ASSISTED COMBUSTION SYSTEM This appliance is equipped with an integral mechanical means to either draw pr...

Page 16: ...free area Ventilated Combustion Air The ventilated attic space or a crawl space from which the combustion air is taken must comply with the requirements specified in AIR SOURCE FROM OUTDOORS in this i...

Page 17: ...other appliances connected to the venting system are not in operation 1 Inspect the venting system for proper size and horizontal pitch Determine that there is no blockage restriction leakage corrosio...

Page 18: ...non corrosive leak detection fluid or other leak detection methods Take appropriate steps to stop any leak If a leak persists replace the component CALCULATING THE FURNACE INPUT NATURAL GAS Verify na...

Page 19: ...22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 95 23...

Page 20: ...n and follow the operating instructions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw for the appropriate gas per the following 4 After the mani...

Page 21: ...must be long enough to adequately cool the furnace but not so long that cold air is blown into the heated space The fan off timing may be adjusted by positioning the jumper on two of the four pins as...

Page 22: ...638 2540 2448 2339 2224 2111 1974 1831 Medium High 2234 2233 2147 2092 2042 1974 1907 1820 1705 1575 Medium Low 1722 1716 1690 1681 1603 1553 1489 1426 1335 1241 Low 1396 1375 1348 1325 1263 1200 1150...

Page 23: ...ow 1126 1115 1095 1049 1027 996 957 929 840 742 080C22 High 2972 2863 2769 2671 2571 2465 2352 2227 2095 1950 Medium High 2173 2146 2103 2082 2036 1966 1904 1827 1738 1621 Medium Low 1670 1667 1647 16...

Page 24: ...HI COOL speed when Y1 and Y2 are energized Heating Cycle When the thermostat switch is set on HEAT and the fan is set on AUTO and there is a call for heat a circuit is completed between terminals R a...

Page 25: ...pressure switch hose or faulty pressure switch 4 RED FLASHES This indicates that the main limit switch has opened its normally closed contacts The control will operate the supply air blower and induce...

Page 26: ...L Models Only MISCELLANEOUS ORIFICE BURNER Natural 45 SIGHT GLASS OVAL 2 Req d GASKET FOAM Door 1 5 ft req d GASKET INTAKE PAN PLUG VENT HOLE BRACKET DOOR WIRING HARNESS FERRULE 3 Req d GROMMET 3 Req...

Page 27: ...437642 UIM C 0210 Johnson Controls Unitary Products 27 SECTION X WIRING DIAGRAM FIGURE 25 Wiring Diagram...

Page 28: ...hange without notice Published in U S A 437642 UIM C 0210 Copyright 2010 by Johnson Controls Inc All rights reserved Supersedes 437642 UIM B 0109 Johnson Controls Unitary Products 5005 York Drive Norm...

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