23
RJ SERIES INSTALLATION MANUAL
HWL
HP
Thermostat
CO
R
C
Y1
O
L1
Y2
G
LP
WCL
W
1
2
3
P10
4
5
97P774-11 12/05/06
6
NOTE 3
St
at
us
L
ED
P
C
B
SW4
R
R
R
R
R
G
Y
R
T
T
CC
Blk(1)
Transformer
24V
Blk/Wh
Yel
Unit Power
575/60/3
G
L2
L1
CC
Optional
Electronic
Air-Filter
NOTE 2
240V L2
240V L1
240V L2
P6
Premier 2
Microprocessor
Logic Control
(DC Voltage)
P1
Fused L2
R
C
CC-GND
NO
CR2
COM
F1-10A 240V
Fused L2
NO
CR1
COM
1
2
3
4
5
6
7
8
1
2
3
P4
Pink
Black
Violet
Yellow
Black
Blue
Blue
Orange
Orange
Pink
Yellow
Yellow
Pink
Orange
White
Tan
Blue
Not Used
1
2
3
C
P2
Down
C
1
2
3
4
5
6
7
Shut
SL1 In
Not
SL1 Out
Used
NOTE 1
Acc Com
Acc NC
Acc NO
1
2
3
P3
Not Used
Not Used
Brown
Gray
1
2
3
Main Logic PCB
F1
-1
0A
24
0V
Tan
Not Used
Red
6
5
4
8
7
P5
12
1
2
9
10
3
4
9
11
2
10
8
1
12
5
3
13
14
15
16
11
G
W
O
R
C
Y1
Y2
LO
On
SW1
1
2
3
4
5
6
7
8
9
10
11
12
ECM2
Air Flow
Settings
Black
Blue
14
13
6
7
CC
NO
NC
CR4
COM
NO
NC
CR3
COM
Violet(2)
RV
CCHI
Not Used
Not Used
15
10
16
3
P12
8
*Green LED not flashing
T1
T3
T2
Red
Black
Blue
Notes:
1 - 24V Accessory relay (see SW2 - 3 for description of operation )
2 - When optional electronic air -filter is installed, power for the electronic air-filter is
provided by P2-2 and 24 VAC.
3 – SW2-8 must be in the OFF position for pulsed “L” lockout signal and in the ON
position for constant “L” lockout signal .
4 - This Switch allows the unit to down stage with the t -stat when OFF and finish on second
stage when ON. Finish second stage reduces stage changing in recip dual capacity
compressors and should be ON for unzoned Dual Cap E -Series or Premier 2 speed
units.
On
SW3
On
SW2
1
2
3
4
5
6
7
8
No Htg3 / Htg3
Dehum / Norm
Fan / Comp
Loop / Well
Test / Norm
Outputs / Norm
Inputs / Norm
2 Speed / 1 Speed
Normal / Finish on 2
nd
(Note 4)
No RPM / RPM
Electric Heat / Normal
N or R Series / E Series or Premier
1
2
3
4
5
Pulse L / Constant L (NOTE 3)
Blk
Wht
L3
Blu
480V
T1
T3
T2
Blk
RB
RB
460/60/3
Thermistor
Light emitting diode - Green
Relay coil
Capacitor w/ bleed resistor
Switch - Condensate overflow
Switch - High pressure
Switch - Low pressure
Switch -Hot Water On/Off
Polarized connector
Factory Low voltage wiring
Factory Line voltage wiring
Field low voltage wiring
Field line voltage wiring
Optional block
DC Voltage PCB traces
Internal junction
Quick connect terminal
Wire nut
Field wire lug
Ground
Fuse
CC -
CO -
CR1 -
CR2-
CR3 -
CR4 -
F1 and F2 -
WCL -
HE -
HP -
LP -
PB1, PB2 -
PS -
RV -
SW1 -
SW2 -
SW3 -
SW4 -
TS -
Compressor Contactor
Condensate overflow sensor
DHW pump relay
Loop pump relay
Fuses
Water Coil Limit Sensor
Heater element
High pressure switch
Low pressure switch
Power blocks
Power strip
Reversing Valve coil
DIP package 12 position
DIP package 8 position
DIP package 5 position
Hot water pump enable switch
Thermal limit switch
Legend
Relay Contacts-
N.O., N.C.
G
T
1
3
2
P
L1
PSC Fan Speed Relay
PSC Fan Power Relay
ER1 to ER4 -
Aux heat stage relays
HWL -
Hot water limit sensor
SC -
Start Contactor
Start Relay
SR -
CS -
Compressor Solenoid
CA -
Comfort Alert
Blk(3)
Blk/Wht(6)
Blk/Wht(4)
Brown(8)
Field Selection Dips - #1 On, #6 On, #7 On
Drain pan overflow Lockout
FP thermistor (loop<15°F,well<30°F) Lockout
High Pressure > 600 PSI Lockout
Low Pressure < 40 PSI Lockout
ECM2 RPM < 100 rpm Lockout
Microprocessor malfunction*
HWL thermistor > 130°F
DHW pump switch off
Drain
Water Flow
High Press
Low Press / Comp
Air Flow
Status
DHW Limit
DHW off
LED
Normal Display Mode
#1 Off, #6 On, #7 On
Drain pan overflow
FP thermistor (loop<15°F, well<30°F)
High Pressure > 600 PSI
Low Pressure < 40 PSI
ECM2 RPM < 100 rpm
Not Used
HWL thermistor > 130°F
DHW pump switch off
Current Fault Status
#6 Off, #7 On
Y1
Y2
O
G
W
SL1
SL2
--
Inputs
#6 On, #7 Off
Compressor Lo
Compressor Hi
RV
FAN
Loop Pump 1
Loop Pump 2
--
Outputs
#6 Off, #7 Off
Blower Lo
Blower Med
Blower Hi
Aux Heat #1
Aux Heat #2
AuxHeat #3
Aux Heat #4
--
Outputs2
Diagnostic Modes
Not Used
575V
Cap
Wh
Brn
Grn
3 Air flow
Settings
M L LI MI
Ora Yel
MI LI
PSC
Fan Motor
H
Yellow wire to L1 on motor, Orange to M1 on motor
Refer to instructions below to change speeds .
- High - L1 to white side of capacitor, L2 to H on motor.
- Med - L1 to white side of capacitor, L2 to M on motor,
orange wire to M1 on motor.
- Low - L1 to white side fo capacitor, L2 to L on motor,
Wiring Schematics cont.
Standard Control 460-575/60/3
