Johnson & Starley WARMCAIR C26D, Installation, Commissioning & Servicing Instructions

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3 Sales/Spares & Replacement Help Line 01604 762881
In the interest of continuous development Johnson and Starley reserves the right to change specification
without prior notice. Johnson and Starley prides itself on its ability to supply spare parts quickly and
efficiently.
PLEASE READ THESE INSTRUCTIONS
CAREFULLY BEFORE STARTING INSTALLATION.
LEAVE THESE INSTRUCTION WITH THE USER OR
AT THE GAS METER AFTER INSTALLATION
The Benchmark Scheme
Benchmark places responsibilities on both manufacturers and installers. The purpose is to ensure that customers are
provided with the correct equipment for their needs, that it is installed, commissioned and serviced in accordance
with the manufacturer’s instructions by competent persons and that it meets the requirements of the appropriate
Building Regulations. The Benchmark Checklist can be used to demonstrate compliance with Building Regulations
and should be provided to the customer for future reference.
Installers are required to carry out installation, commissioning and servicing work in accordance with the Benchmark
Code of Practice, which is available from the Heating and Hotwater Industry Council who manages and promote the
Scheme.
Visit www.centralheating.co.uk for more information.
CONTENTS
The Benchmark Scheme 3
1. Features 4
2. General Description 4
3. Building Standards & Regulations 5
4. Safety & Gas Information 6
General Safety Information
Gas Categories
Gas Supply
5. Technical Data 6
6. Heater Positioning 7
7. Heater Compartment Clearances 7
8. Duct System 8
Return Air
Warm Air Delivered
9. Flue Instructions 9
Flue Configurations
Diagram of Terminal Positions
Types of Flue Systems
Flue Terminal Positions
Plume Terminal Outlets
Flue Requirements & General Information
Conventional 60 / 100 mm Flue Accessories Part No.s
The Extended Horizontal Flue System
Optional Roof Outlets
10. Condensate Pump & Drain Tube 14
Condensate Pump
Technical Data
Condensate Tube Routing Options
11. Gas 15
12. Electrical 15
Mains Supply
Thermista-stat & its Location
13. Fitting Instructions 16
14. Commissioning 16
System Balancing
Lighting Main Burner
Gas Rate Check
15. Handing Over 18
16. Servicing & Maintenance 19
Servicing Schedule
Servicing Sequence
Component Servicing Checklist
Gaining Access for Servicing
Main Burner Assembly
Ignition & Flame Detection Electrode
Heat Exchanger / Combustion Chamber
Combustion Air Fan
Air Circulating Fan
Condensate Drain Pipes
Condensate Pump
17. Replacement Plant 23
Control Panel
Air Circulation Fan Assembly
Return Air Temperature Sensor
Flue Temperature Sensor
High Limit Temperature Sensor
Air Pressure Switch
Condensate Drain Pump
Main Ignition/Control PCB
Gas Valve & Venturi Assembly
Burner Assembly
Ignition Electrodes
Flame Detections Electrodes
Combustion Air Fan
18. Control Panel Modes 26
19. Fault Code Table 27
20. Fault Finding Flowcharts 28
21. Defect Diagnosis for the Circulation Air Fan 30
22. Functional Wiring Diagrams 31
23. Dimensions 33
24. Exploded Spares Diagrams 34
25. List of Ancillaries 37
26. Code of Practice 38
27. Benchmark Checklist and Service Record 39