Johnny Vac JVC65RBTN User Manual Download Page 8 | Manualshive

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User Guide

JVC65RBTN

M A C H I N E C O M P O N E N T S

1. Recovery tank cover

2. Main handle

3. Water injection opening

4. Brush

5. Brush motor

6. Brush

7. Duty caster

8. Universal wheel

9. Motor switch handle

10. Water valve handle

11. Squeegee lifting handle

12. Charge couple

13. Vacuum hose

14. Wash water filter

15. Squeegee assembly

16. Solution tank water outlet

17. Discharge hose

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Summary of Contents for JVC65RBTN

Page 1: ...U S E R G U I D E JVC65RBTN 26 Horizontal Autoscrubber With Traction ...

Page 2: ...you and others All safety messages will follow the safety alert symbol and either the word DANGER or WARNING These words mean You can be killed or seriously injured if you don t immediately follow instructions You can be seriously injured if you don t follow instructions All safety messages will tell you what the potential hazard is tell you how to reduce the chance of injury and tell you what can...

Page 3: ...ce periodically for maximum performance To find out what parts you might need and order them from Johnny Vac PROTECT THE ENVIRONMENT The materials used for packaging your unit as well as used parts batteries and their liquids such as oil or antifreeze must always be collected and recycled or taken to the appropriate disposal sites in accordance with the laws in force in your area PROTECT THE ENVIR...

Page 4: ...city Meter 19 Overload Circuit Breaker 19 Timer 19 Drain the Tanks 20 Drain The Recovery Tank 20 Drain The Solution Tank 21 C O N T E N T S Battery Charge 22 24 Specifications for Charger 22 Use of Charger 22 Battery Installation and Use 23 Intelligent Charger Led Indicator 24 Machine Maintenance 25 31 Daily Maintenance 25 27 Monthly Maintenance 27 Half Yearly Maintenance 28 Squeegee Blade Replace...

Page 5: ...ps generated by its electro motor may cause a flash fire or explosion if it is operated in places with inflammable liquids gas or combustible dust Do not pick up any inflammable materials or reactive metal WARNING To warn electric shock hazard Disconnect the batteries and unplug the charger plug before repairing the machine Do not charge the batteries with damaged cables Any modification of the pl...

Page 6: ... qualified maintenance personnel Never repair any part of the unit that differs from its original design It is important to proceed slowly on sloping surfaces and wet floors Wear non slip shoes Always operate the unit slowly when turning Report machine damage or fault operation immediately Children are forbidden to play on or near the machine Follow the mixing and handling instructions on chemical...

Page 7: ... 7 User Guide JVC65RBTN S A FETY LABELS Caution Do not use foamy detergents Inflammable liquids must not be sucked The filter in the solution tank and the filter for the vacuum motor must be kept clean See instruction manual Caution If the brush is in motion do not touch it Unplug the machine before working on it Charging labels are located on the sides of the unit directly on the recovery tank Wa...

Page 8: ...ening 4 Brush 5 Brush motor 6 Brush 7 Duty caster 8 Universal wheel 9 Motor switch handle 10 Water valve handle 11 Squeegee lifting handle 12 Charge couple 13 Vacuum hose 14 Wash water filter 15 Squeegee assembly 16 Solution tank water outlet 17 Discharge hose 1 2 3 4 5 6 15 16 17 7 8 9 10 11 12 13 14 ...

Page 9: ...d Protector 24 Speed switch 25 Forward backward switch 26 Motor and lift switch brush 27 Vacuum motor 28 Control panel brush break 29 Battery 30 Water injection filter 31 Battery connection cables 32 Battery anode line red 33 Battery cathode line black 34 Battery connection diagram 20 21 22 23 24 31 32 33 34 25 26 27 28 29 30 ...

Page 10: ...If any parts are missing please contact your distributor Freight List 1 Key 2 12V batteries 120V 15A intelligent charger 8 connecting cable 37 cm 4 rubber covers for battery connection 1 set of squeegee assembly 2 brushes 3 Remove the steel fixed block before unpacking the machine Unload the machine off the rack carefully with the assistance of other personnel NOTE Do not push the machine directly...

Page 11: ... the squeegee The vacuum cleaner is then triggered for easy and quick drying This is how the JVC65RBTN works CLEANING BRUSH PADS It is important to use brushes that are compatible with the unit to ensure better performance Specifications of recommended brushes and pads are given as follows Brushes Two 26 brushes New brushes are sold at Johnny Vac JVC5020BR NOTE Brushes engage only when they are in...

Page 12: ...um size of battery 176 mm x 332 mm x 214 mm width x length x height 1 Stabilize the unit on a level surface Turn off the power switch and remove the ignition key 2 Lift the recovery tank cover to access the battery compartment as shown in the image below 3 Carefully place the batteries in their slots if they are not already there 4 Connect the battery cables as shown in Figure 2 below the red cabl...

Page 13: ...e lifting rod upwards Figure 3 3 Fix the squeegee assembly to squeegee installation bracket Figure 4 4 Place the fastening knob into the socket completely before tightening 5 Connect vacuum hose to the squeegee assembly as is shown below Figure 5 6 Check squeegee blade and make proper adjustment if necessary in page 30 MA CH INE INSTALLATION Figure 3 Figure 4 Figure 5 ...

Page 14: ...e key 2 Push the lifting pedal down while moving it rightwards as indicated by the arrow to lift the brush motor Figure 6 3 Slide in oscillating the brush in the opening planned for that purpose on each side of the device Assure that brushes are inserted well into their space Close the panel and assure that this panel is firmly in place so that brushes work completely Figure 7 14 User Guide JVC65R...

Page 15: ... NOTE When filing the solution tank with a bucket make sure that it is clean Do not use the same bucket for filling and draining he machine ATTENTION For conventional scrubbing only use recommended cleaning detergents Machine damage due to improper detergent usage such as washing powder will void the manufacturer s warranty WARNING Do not use inflammable liquids in case of fire or explosion FOR SA...

Page 16: ...ery power indicator For more information regarding the battery charge indicator please refer to page 24 Check for abrasion on pads brush Check for abrasion on squeegee blade and make appropriate adjustment Make sure the recovery tank is empty and that the screen filter has been installed and is clean START THE MACHINE 1 Turn the main power switch on adjust the forward backward switch on the forwar...

Page 17: ...lifting handle down so that the squeegee assembly reaches the ground Figure 10 and vacuum motor starts to work 4 Release water valve handle and lift motor switch handle to start scrubbing Figure 11 and be sure to vacuum on a wet floor surface Figure 10 Figure 11 ...

Page 18: ...cm 2 Keep the machine running to avoid damages to the ground 3 Clean up the scrubbing area in advance to avoid scuff marks if any wipe the squeegee blade with a piece of rag to remove the debris on it 4 Do not operate the machine on inclines exceeding 5 3 5 Add a moderate quantity of defoamer to recovery tank to remove additional foam NOTE Keep the foam away from sewage screen filter in the recove...

Page 19: ...es This gage helps you to get the pressure you need for the brushes If the gage is red there is too much pressure Never have the gage in red light It can affect the motor and the brushes Figure 14 OVERLOAD CIRCUIT BREAKER This model is equipped with a restorable overload protector with a button located on the control panel Figure 15 to avoid damages to brush motor When the overload protector is ac...

Page 20: ...RECOVERY TANK 1 Carry the machine to a drainage station and turn the power off 2 Hold the drain pipe upward remove its cap and lower the hose down for drainage Figure 17 Figure 17 For more details on the procedures for wastewater disposal and treatment refer to the Manage ment of Wastewater and Wastewater Treatment Systems section on the Government of Canada website Together let s respect the envi...

Page 21: ...r within the recovery tank Figure 18 and 19 4 When cleaning the recovery tank the filter should not be soggy before reinstalling it Let it dry completely DRAIN THE SOLUTION TANK Simply unscrew the drain plug from the clean water tank as shown in Figure 20 Figure 19 Figure 18 Figure 20 ...

Page 22: ...er to the charger operation manual attached to the machine for detail information of charger operation 1 Stop the machine in a well ventilated place 2 Stop the machine on a level and dry surface lift the squeegee and brush turn off all the power switches and remove the key 3 Plug the charger s AC power cable into a well grounded power socket 4 Connect the charger s DC cable to the battery charging...

Page 23: ...late the components that generate sparks such as main switch fuse holder etc from the battery cells 6 The battery cells can be fixed to the machine directly since they are at the state of charge before delivery when out of service for a long period more than 2 months please recharge the battery cells before use 7 Keep batteries away from fire heat or direct sunlight during summer nor can the batte...

Page 24: ...ons 2 For indoor use only do not expose to rain or damp conditions 3 Avoid prolonged skin contact 4 The surface of this charger may exceed 41 C during the boost charging process Risk of electric shock Do not attempt to open or modify this charger in any way No user serviceable parts inside Explosive gases Prevent flames and sparks Provide adequate ventilation during the charging RED YELLOW GREEN C...

Page 25: ...ction before machine maintenance to avoid electricity shock hazard DAILY MAINTENANCE after each time of use 1 Drain and rinse the recovery tank Figure 22 2 Ensure that the main brush can spin while lifting the front of the machine Remove the brush for cleaning or changing if necessary Figure 23 Figure 22 25 User Guide JVC65RBTN M A CH INE MAINTENANCE Figure 23 ...

Page 26: ... INE MAINTENANCE 3 Cleaning squeegee blade Figure 24 Lift the squeegee assembly to avoid damages to the blade 5 Check if the squeegee blade are in good condition rotate or change blades for new ones See Figure 25 Figure 24 Figure 25 ...

Page 27: ...s due to long term insufficient voltage Figure 27 MONTHLY MAINTENANCE 1 Make sure the clean water tank is empty after each use To empty the tank simply unscrew the clean water tank drain plug Figure 28 2 Remove the filter from the clean water tank Figure 29 and clean it Figure 30 M A CH INE MAINTENANCE Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Battery charging connector ...

Page 28: ... fan stops Check the height of brush pad holder Turn RED fan running Check for damage abrasion or debris Vacuum motor Brush motor Driving motor Duty caster Checks on this engine every 100 days after the first 500 hours of use Checks on this engine every 100 days after the first 500 hours of use Checks on this engine every 100 days after the first 500 hours of use Check damage or abrasion 200 H 500...

Page 29: ... the blade is worn out or replace for a new blade if all the four sides are worn out 1 Cleaning the squeegee lift and remove the scraper as shown in Figure 32 2 Remove the screws holding the blades and remove the blades see Figure 33 Figure 32 Figure 34 Figure 35 Figure 33 FRONT SQUEEGEE PROPER ASSEMBLED SQUEEGEE Figure 34 and 35 BACK SQUEEGEE ...

Page 30: ...will allow the blades to bend perfectly and scrape the soil in the proper manner After the squeegee is adjusted properly squeegee blade should bend as is shown as follows during machine operation MA CH INE MAINTENANCE Figure 36 Figure 37 2 mm 2 Adjust the regulating nut as indicated by arrow number 1 as shown in Figure 37 if squeegee blade does not contact the ground or there is a small gap betwee...

Page 31: ...e of the blade and the ground Clockwise rotate the regulating nut to lift the right squeegee blade anticlockwise rotate the regulating nut to lower the right squeegee blade Adjust the squeegee blade to an optimal status according to actual demands Figure 39 5 Adjust the regulating nut as indicated by arrow number 3 in the following diagram if the middle of squeegee blade contacts the ground well b...

Page 32: ...MACHINE Be certain to follow the procedures below when transporting the machine by trailer or truck 1 Raise the squeegee assembly and the brush motor FOR SAFETY Drain the tanks before loading unloading the machine on to off a truck or trailer 2 Load unload the machine using recommended equipment FOR SAFETY A handling device is recommended to be used for loading unloading the machine onto off the t...

Page 33: ...n store it indoor 3 Remove the battery set or charge it every three months to full capacity FROST PROTECTION FOR SAFETY Stop the machine at a level surface and turn it off before leaving or servicing 1 Empty the water in solution tank and recovery tank 2 Add 2 gallons 8 L propylene glycol recreational vehicle RV anti freezing agent to the solution tank without dilution 3 Power the machine on opera...

Page 34: ... Adjust the nut of the brush Replace the switch Replace the switch Problem Causes Solutions The machine does not work The machine does not move forward Charge break Engine break Breakage of vacuum engine Lack of cleaning solution Nut of the brush poorly adjusted Damaged switch Flatten or damaged battery Overload protection unactivated Overload protection unactivated Bad connection Disconnected pow...

Page 35: ...e the debris Insufficient battery voltage Recharge the batteries Insufficient battery voltage Recharge the batteries Battery failure Replace the batteries Battery charger failure Repair or replace the charger Batteries need maintenance Refer to the Battery section Clogged drain Clean the drain Squeegee blades worned Rotate or replace blades The hose of the tank is damaged Unclog or replace the hos...

Page 36: ...5 L Weight without battery 146 kg Weight with battery 232 kg JVC65RBTN S P ECIFICATIONS SOUND LEVEL Type Type Type Position Type Dimension Caster VDC A Hz VAC Usage VDC KW QuantitY JVC65RBTN JVC65RBTN Voltage Rated Current Weight 58 dB Battery Electric Motor Brush motor x 2 Vacuum motor 24 24 24 Smart Charger Front wheel Solid Solid Rear wheel 24 25 50 120 0 45 Traction motor 0 4 12 V 120 Ah 3 hrs...

Page 37: ... 37 User Guide JVC65RBTN SPECIFICATIONS MACHINE DIMENSION 1280MM 1020MM 730MM ...

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Page 40: ...for having chosen one of our product Residential and commercial vacuum cleaner specialist ATTENTION Do not return the unit to the retailer before having spoken with us Our most precious wish is that you really love your vacuum cleaner In case of problems contact our experts at 1 800 361 2043 or by email at info johnnyvac com ...

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