3 of 76
10.3
Wire Ropes ......................................................................................... 45
10.3.1
Wire Rope Conditions Guide ..................................... 45
10.3.2
Wire Rope Replacement Criteria............................... 46
10.3.3
Wire Rope Inspection ................................................ 46
10.3.4
Wire Rope Lubrication ............................................... 46
10.3.5
Wire Rope Adjustment .............................................. 46
10.3.6
Inspect Cable Flange ................................................ 47
10.4
Fasteners ........................................................................................... 47
10.5
Sheaves & Pins .................................................................................. 47
10.5.1
Visual Inspection of Sheaves .................................... 47
10.5.2
Measure Sheave Wear ............................................. 47
10.5.3
Sheave Pins .............................................................. 48
10.6
Mechanical Safety Latch (Dog) .......................................................... 48
10.7
Auxiliary Safety Mechanism ............................................................... 48
10.8
AirCylinders, Air Lines, Valves and Fittings ........................................ 48
10.8.1
General Checks ........................................................ 48
10.8.2
Air Lubricator Oil Level .............................................. 49
10.9
Hydraulic PowErpack and Hose ......................................................... 49
10.10
Hydraulic Cylinder .............................................................................. 49
10.11
Runways ............................................................................................. 50
10.11.1
Check Runways ........................................................ 50
10.11.2
Inspect Jackbeam Tracks ......................................... 50
10.12
Columns ............................................................................................. 50
10.12.1
Check Columns ......................................................... 50
10.12.2
Check Column Anchors ............................................ 50
10.13
Approach Ramps, Chocks, Front Wheel Stops .................................. 50
10.14
Front and Rear Turn/Slip Plates ......................................................... 51
10.14.1
Visual Inspection ....................................................... 51
10.14.2
Clean Rear Slip Plates and Front Turn Tables .......... 51
10.14.3
Maintenance of Rear Steer Plates ............................ 51
10.14.4
Maintenance of Rear Steer Plates - If Equipped with Plastic
Bearing Cage ................................................................................. 51
10.14.5
Anti-Skid Coating on Rear Steer Plates .................... 51
10.15
Rolling Air Jacks ................................................................................. 52
10.16
Entire Lift ............................................................................................ 52
11.0
LOCK OUT AND TAG OUT INSTRUCTIONS .......................................... 52
11.1
Isolation and Verification Procedure: .................................................. 54
11.2
Emergency Operation ........................................................................ 55
12.0
PARTS LIST ............................................................................................. 57
12.1
Lift Assembly ...................................................................................... 57
12.2
Parts List – Lift Assembly ................................................................... 58
12.3
Tower Assembly ................................................................................. 59
12.4
Parts List – Power Tower Assembly ................................................... 60
12.5
Deck Assembly (Left Side) ................................................................. 61
12.6
Parts List – Deck Assembly (Left Side) .............................................. 62
12.7
Crossmember Assembly .................................................................... 63
12.8
Parts List – Crossmember Assembly ................................................. 64
12.9
Cylinder Assembly .............................................................................. 65
12.10
Parts List – Cylinder Assembly ........................................................... 66
Summary of Contents for ALIGNMENT 44218Q
Page 8: ...8 of 76 SAVE THESE INSTRUCTIONS 2 1 SAFETY WARNING LABELS SAVE THESE INSTRUCTIONS ...
Page 13: ...13 of 76 6 1 TYPICAL BAY LAYOUT ...
Page 15: ...15 of 76 Figure 3 Chalk line layout ...
Page 44: ...44 of 76 10 2 MAINTENANCE RECORDS Maintenance and Training Performed Date By Notes ...
Page 57: ...57 of 76 12 0 PARTS LIST 12 1 LIFT ASSEMBLY ...
Page 59: ...59 of 76 12 3 TOWER ASSEMBLY ...
Page 61: ...61 of 76 12 5 DECK ASSEMBLY LEFT SIDE ...
Page 63: ...63 of 76 12 7 CROSSMEMBER ASSEMBLY ...
Page 65: ...65 of 76 12 9 CYLINDER ASSEMBLY ...
Page 67: ...67 of 76 12 11 HYDRAULIC AND AIR KIT ...
Page 70: ...70 of 76 12 14CABLE ROUTING ...