SECTION 3 - CHASSIS & TURNTABLE
3-32
– JLG Lift –
3121160
13.
Using an 8 mm internal hex wrench, remove the
endcap screws (22).
14.
Remove the endcap (23). Remove O-ring (24) from
the housing or endcap.
When the endcap screws are removed, pressure
from the servo spring will cause the endcap to bind
on the shaft. Press down on the portion of the end-
cap covering the servo piston and hold the endcap
level while removing.
TAKE CARE NOT TO SCRATCH THE SURFACE OF THE VALVE
PLATE.
15.
Remove the valve plate (25) and timing pin (26) from
the endcap.
Each displacement has a unique valve plate. For
identification, the last two digits of the valve plate
part number are stamped on its surface.
16.
Remove and discard the O-rings (27, 28).
17.
Remove the rear shaft bearing (29) from the endcap
with a bearing puller.
The bearing may be difficult to remove with a puller.
Try this as an alternative: Pack the bearing cavity
with heavy grease. After the shaft is removed, insert
it into the bearing cavity and tap lightly with a soft
mallet on the splined end. The grease will force the
bearing out. Use caution not to drive the bearing
past the rear shaft journal as the bearing may
become trapped on the shaft and damaged.
24
22
23
22. Screw
23. End Cap
24. O-ring
Figure 3-15. End Cap
26
28
29
30
29
27
25
25. Valve Plate
26. End Cap
27. O-ring
28. O-ring
29. Angle Stop
30. Servo Spring
Figure 3-16. Valve Plate & Rear Shaft Bearing
Summary of Contents for 740A
Page 1: ...Service and Maintenance Manual Models 740A 740AJ P N 3121160 January 8 2013 ...
Page 2: ......
Page 52: ...SECTION 2 GENERAL 2 12 JLG Lift 3121160 NOTES ...
Page 109: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 57 Figure 3 39 Swing Hub ...
Page 135: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 83 Figure 3 48 Rotary Coupling Port Location ...
Page 153: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 101 Figure 3 54 EFI Component Location ...
Page 156: ...SECTION 3 CHASSIS TURNTABLE 3 104 JLG Lift 3121160 Figure 3 55 ECM EPM Identification ECM EPM ...
Page 173: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 121 Figure 3 65 EMR2 Fault Codes Sheet 1 of 5 ...
Page 174: ...SECTION 3 CHASSIS TURNTABLE 3 122 JLG Lift 3121160 Figure 3 66 EMR2 Fault Codes Sheet 2 of 5 ...
Page 175: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 123 Figure 3 67 EMR2 Fault Codes Sheet 3 of 5 ...
Page 176: ...SECTION 3 CHASSIS TURNTABLE 3 124 JLG Lift 3121160 Figure 3 68 EMR2 Fault Codes Sheet 4 of 5 ...
Page 177: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 125 Figure 3 69 EMR2 Fault Codes Sheet 5 of 5 ...
Page 244: ...SECTION 4 BOOM PLATFORM 4 28 JLG Lift 3121160 Figure 4 14 Rotator Assembly HELAC ...
Page 286: ...SECTION 4 BOOM PLATFORM 4 70 JLG Lift 3121160 NOTES ...
Page 307: ...SECTION 5 HYDRAULICS 3121160 JLG Lift 5 21 Figure 5 17 Variable Displacement Pump Rexroth ...
Page 316: ...SECTION 5 HYDRAULICS 5 30 JLG Lift 3121160 NOTES ...
Page 319: ...SECTION 6 JLG CONTROL SYSTEM 3121160 JLG Lift 6 3 Figure 6 2 ADE Block Diagram ...
Page 328: ...SECTION 6 JLG CONTROL SYSTEM 6 12 JLG Lift 3121160 Figure 6 11 Control Module Location ...
Page 374: ...SECTION 6 JLG CONTROL SYSTEM 6 58 JLG Lift 3121160 NOTES ...
Page 406: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 32 JLG Lift 3121160 NOTES ...
Page 407: ......