SECTION 5 - HYDRAULICS
3121160
– JLG Lift –
5-9
16.
Secure the cylinder head gland using the washer
ring and socket head bolts.
17.
After the cylinder has been reassembled, the rod
should be pushed all the way in (fully retracted) prior
to the reinstallation of any holding valve or valves.
18.
If applicable, install the cartridge-type holding valve
and fittings in the rod port block, using new o-rings
as applicable.
NOTE:
*Steer cylinder spanner nut is tightened as per Spec.
"CYR" Cylinder spanner nut tightening procedure.
Pressurize cylinder on retract to 80/100 psi to push
rod guide firmly against the round retaining ring.
(Apply 1 drop of loctite #242, 2 places, at 180° apart.
Hand tighten nut, then tighten 1/4 turn with spanner
wrench.)
Figure 5-12. Rod Assembly Installation
Table 5-1. Cylinder Torque Specifications
CYLINDER HEAD AND TAPERED BUSHING
TORQUE SPECIFICATIONS
Description
Head
Torque Value
(Wet)
Tapered Bushing
Torque Value
(Wet)
Upper Lift Cylinder
420 ft. lbs. (570 Nm)
60 ft. lbs. (81 Nm)
Lower Lift Cylinder
420 ft. lbs. (570 Nm)
30 ft. lbs. (41 Nm)
Articulating Lift Cyl.
30 ft. lbs. (41 Nm)
5 ft. lbs. (9 Nm)
Articulating Slave
Cylinder (AJ)
50 ft. lbs. (68 Nm)
9 ft.lbs. (12 Nm)
Articulating Master
Cylinder
50 ft. lbs. (68 Nm)
9 ft. lbs. (12 Nm)
Main Boom Tele.Cyl.
30 ft. lbs. (41 Nm)
9 ft. lbs. (12 Nm)
Upright Level Cyl.
275 ft.lbs. (373 Nm)
30 ft. lbs. (41 Nm)
Lockout Cylinder
80 ft. lbs. (109 Nm)
9ft. lbs. (12 Nm)
Slave Cylinder
50 ft. lbs. (68Nm)
9 ft. lbs. (12Nm)
*Steer Cylinder Piston Nut Torque Specifications.
description
ft. lbs
Nm
Nut, rod
275/330 ft. lbs.
372/447 Nm
Summary of Contents for 740A
Page 1: ...Service and Maintenance Manual Models 740A 740AJ P N 3121160 January 8 2013 ...
Page 2: ......
Page 52: ...SECTION 2 GENERAL 2 12 JLG Lift 3121160 NOTES ...
Page 109: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 57 Figure 3 39 Swing Hub ...
Page 135: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 83 Figure 3 48 Rotary Coupling Port Location ...
Page 153: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 101 Figure 3 54 EFI Component Location ...
Page 156: ...SECTION 3 CHASSIS TURNTABLE 3 104 JLG Lift 3121160 Figure 3 55 ECM EPM Identification ECM EPM ...
Page 173: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 121 Figure 3 65 EMR2 Fault Codes Sheet 1 of 5 ...
Page 174: ...SECTION 3 CHASSIS TURNTABLE 3 122 JLG Lift 3121160 Figure 3 66 EMR2 Fault Codes Sheet 2 of 5 ...
Page 175: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 123 Figure 3 67 EMR2 Fault Codes Sheet 3 of 5 ...
Page 176: ...SECTION 3 CHASSIS TURNTABLE 3 124 JLG Lift 3121160 Figure 3 68 EMR2 Fault Codes Sheet 4 of 5 ...
Page 177: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 125 Figure 3 69 EMR2 Fault Codes Sheet 5 of 5 ...
Page 244: ...SECTION 4 BOOM PLATFORM 4 28 JLG Lift 3121160 Figure 4 14 Rotator Assembly HELAC ...
Page 286: ...SECTION 4 BOOM PLATFORM 4 70 JLG Lift 3121160 NOTES ...
Page 307: ...SECTION 5 HYDRAULICS 3121160 JLG Lift 5 21 Figure 5 17 Variable Displacement Pump Rexroth ...
Page 316: ...SECTION 5 HYDRAULICS 5 30 JLG Lift 3121160 NOTES ...
Page 319: ...SECTION 6 JLG CONTROL SYSTEM 3121160 JLG Lift 6 3 Figure 6 2 ADE Block Diagram ...
Page 328: ...SECTION 6 JLG CONTROL SYSTEM 6 12 JLG Lift 3121160 Figure 6 11 Control Module Location ...
Page 374: ...SECTION 6 JLG CONTROL SYSTEM 6 58 JLG Lift 3121160 NOTES ...
Page 406: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 32 JLG Lift 3121160 NOTES ...
Page 407: ......