SECTION 3 - CHASSIS & TURNTABLE
3-110
– JLG Lift –
3121160
3.25 FORD LPG SYSTEM (S/N 0300077500
TO PRESENT)
NOTE:
+20° F (-6.6° C) is the low temperature limit for LP
gas, for both starting and operation. This applies to
all LP gas powered engines.
Description
The LPG system starts at the tank. The liquid propane
exits the tank, flows through the fuel lockoff solenoid,
flows through the regulator (regulator converts the liquid
to a vapor), flows through the megajector, flows through
the mixer and into the engine.
Regulator
The regulator accepts LPG liquid at tank pressure (min =
30 psi; max = 312 psi [min = 207 kPa; max = 2151 kPa])
and reduces it to a regulator outlet pressure of 1.5 to 2.5
inches (3.8 to 6.3 cm) of H
2
O at idle flow (approx. 750
RPM / no load). This regulator must have engine coolant
flowing through it whenever the engine is running.
Megajector
The megajector is an electronic pressure regulator. This
electronic regulator outputs a specific pressure needed at
the mixer to maintain the desired air to fuel ratio. The
megajector accepts LPG vapor at the regulator outlet
pressure (1.5 to 2.5 inches [3.8 to 6.3 cm] of H
2
O) and
reduces it to a pressure value commanded by the EPM.
The pressure command is sent by the EPM over the CAN
link via the megajector harness. The megajector outlet
pressure has units of inches of H
2
O. The megajector out-
let pressure is defined as the difference between the
megajector outlet gas pressure and the balance line pres-
sure (usually at or near barometric pressure depending on
air intake restriction). The megajector outlet pressure can
vary between -1.00 to -5.00 inches (-2.5 to -12.7 cm) of
H
2
O depending on the speed and load of the engine. The
megajector must be mounted per the 2.5L 2004 Emission
Installation Instructions. Torque mounting bolts to a maxi-
mum of 60 in.lbs. (7 Nm).
Mixer
The mixer accepts LPG vapor at the megajector outlet
pressure (-1.00 to -5.00 inches [-2.5 to -12.7 cm] of H
2
O)
and mixes it with clean air. This mixture is then sucked into
the engine via the actuator.
Summary of Contents for 740A
Page 1: ...Service and Maintenance Manual Models 740A 740AJ P N 3121160 January 8 2013 ...
Page 2: ......
Page 52: ...SECTION 2 GENERAL 2 12 JLG Lift 3121160 NOTES ...
Page 109: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 57 Figure 3 39 Swing Hub ...
Page 135: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 83 Figure 3 48 Rotary Coupling Port Location ...
Page 153: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 101 Figure 3 54 EFI Component Location ...
Page 156: ...SECTION 3 CHASSIS TURNTABLE 3 104 JLG Lift 3121160 Figure 3 55 ECM EPM Identification ECM EPM ...
Page 173: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 121 Figure 3 65 EMR2 Fault Codes Sheet 1 of 5 ...
Page 174: ...SECTION 3 CHASSIS TURNTABLE 3 122 JLG Lift 3121160 Figure 3 66 EMR2 Fault Codes Sheet 2 of 5 ...
Page 175: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 123 Figure 3 67 EMR2 Fault Codes Sheet 3 of 5 ...
Page 176: ...SECTION 3 CHASSIS TURNTABLE 3 124 JLG Lift 3121160 Figure 3 68 EMR2 Fault Codes Sheet 4 of 5 ...
Page 177: ...SECTION 3 CHASSIS TURNTABLE 3121160 JLG Lift 3 125 Figure 3 69 EMR2 Fault Codes Sheet 5 of 5 ...
Page 244: ...SECTION 4 BOOM PLATFORM 4 28 JLG Lift 3121160 Figure 4 14 Rotator Assembly HELAC ...
Page 286: ...SECTION 4 BOOM PLATFORM 4 70 JLG Lift 3121160 NOTES ...
Page 307: ...SECTION 5 HYDRAULICS 3121160 JLG Lift 5 21 Figure 5 17 Variable Displacement Pump Rexroth ...
Page 316: ...SECTION 5 HYDRAULICS 5 30 JLG Lift 3121160 NOTES ...
Page 319: ...SECTION 6 JLG CONTROL SYSTEM 3121160 JLG Lift 6 3 Figure 6 2 ADE Block Diagram ...
Page 328: ...SECTION 6 JLG CONTROL SYSTEM 6 12 JLG Lift 3121160 Figure 6 11 Control Module Location ...
Page 374: ...SECTION 6 JLG CONTROL SYSTEM 6 58 JLG Lift 3121160 NOTES ...
Page 406: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 32 JLG Lift 3121160 NOTES ...
Page 407: ......