SECTION 5 - HYDRAULICS
3120746
– JLG Lift –
5-7
Head and Tapered Bushing Torque Specifications.)
15. After the cylinder has been reassembled, the rod
should be pushed all the way in (fully retracted) prior
to the reinstallation of any holding valve or valves.
16. If applicable, install the cartridge-type holding valve
and fittings in the rod port block, using new o-rings
as applicable. (See Table 5-2, Holding Valve Torque
Specifications).
Table 5-1.
Cylinder Head and Tapered Bushing Torque
Specifications
Description
Head Torque
Value (Wet)
Tapered Bushing
Torque Value
(Wet)
Lift Cylinder
240 ft. lbs.
(325 Nm)
30 ft. lbs.
(41 Nm)
Slave Cylinder
30 ft. lbs.
(41 Nm)
5 ft. lbs.
(9 Nm)
Master Cylinder
30 ft. lbs.
(41 Nm)
5 ft. lbs.
(9 Nm)
Telescope
Cylinder
50 ft. lbs.
(68 Nm)
9 ft. lbs.
(12 Nm)
Lockout Cylinder
80 ft. lbs.
(109 Nm)
N/A
Steer Cylinder Piston Nut Torque Specifications
Steer Cylinder
LBS.
NM
150 ft. lbs
204 Nm
Figure 5-12. Rod Assembly Installation
Table 5-2.
Holding Valve Torque Specifications
Description
Torque Value
SUN - 7/8 HEX M20 X 1.5 THDS.
30-35 ft. lbs.
(41-48 Nm)
SUN - 1 1/8 HEX 1 -14 UNS THDS.
45-50 ft. lbs.
(61-68 Nm)
SUN - 1 1/4 HEX M36 X 2 THDS.
150-160 ft. lbs.
(204-217 Nm)
RACINE - 1 1/8 HEX 1 1/16 - 12 THDS.
50-55 ft. lbs.
(68-75 Nm)
RACINE - 1 3/8 HEX 1 3/16 - 12 THDS.
75-80 ft. lbs.
(102-109 Nm)
RACINE - 1 7/8 HEX 1 5/8 - 12 THDS.
100-110 ft. lbs.
(136-149 Nm)
Summary of Contents for 601S
Page 1: ...Service and Maintenance Manual Model 601S P N 3120746 November 22 2016 ...
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Page 16: ...x JLG Lift 3120746 TABLE OF CONTENTS Continued This page left blank intentionally ...
Page 26: ...SECTION 1 SPECIFICATIONS 1 10 JLG Lift 3120746 Figure 1 3 Torque Chart ...
Page 36: ...SECTION 2 GENERAL 2 10 JLG Lift 3120746 Figure 2 7 Connector Installation ...
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Page 49: ...SECTION 3 CHASSIS TURNTABLE 3120746 JLG Lift 3 9 Figure 3 1 Torque Hub Drive Fairfield ...
Page 51: ...SECTION 3 CHASSIS TURNTABLE 3120746 JLG Lift 3 11 Figure 3 2 Torque Hub Drive Auburn Gear ...
Page 53: ...SECTION 3 CHASSIS TURNTABLE 3120746 JLG Lift 3 13 Figure 3 3 Drive Brake Assembly Ausco ...
Page 91: ...SECTION 3 CHASSIS TURNTABLE 3120746 JLG Lift 3 51 Figure 3 40 Swing Brake Assembly Ausco ...
Page 99: ...SECTION 3 CHASSIS TURNTABLE 3120746 JLG Lift 3 59 ...
Page 119: ...SECTION 3 CHASSIS TURNTABLE 3120746 JLG Lift 3 79 Figure 3 46 EFI Component Location ...
Page 122: ...SECTION 3 CHASSIS TURNTABLE 3 82 JLG Lift 3120746 Figure 3 47 ECM EPM Identification ECM EPM ...
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Page 132: ...SECTION 4 BOOM PLATFORM 4 4 JLG Lift 3120746 Figure 4 5 Boom Assembly Cutaway Sheet 1 of 2 ...
Page 133: ...SECTION 4 BOOM PLATFORM 3120746 JLG Lift 4 5 Figure 4 6 Boom Assembly Cutaway Sheet 2 of 2 ...
Page 145: ...SECTION 4 BOOM PLATFORM 3120746 JLG Lift 4 17 Figure 4 22 Rotator Assembly Helac ...
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Page 174: ...SECTION 5 HYDRAULICS 5 26 JLG Lift 3120746 This page left blank intentionally ...
Page 176: ...SECTION 6 JLG CONTROL SYSTEM ADE 6 2 JLG Lift 3120746 Figure 6 1 EPBCS Block Diagram ...
Page 238: ...SECTION 7 SCHEMATICS 7 16 JLG Lift 3120746 Figure 7 15 Hydraulic Schematic Sheet 1 of 4 ...
Page 240: ...SECTION 7 SCHEMATICS 7 18 JLG Lift 3120746 Figure 7 17 Hydraulic Schematic Sheet 3 of 4 ...
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